Characterization and electrocatalytic properties of PtRu/C catalysts prepared by impregnation-reduction method using Nd2O3 as dispersing reagent

A simple impregnation-reduction method introducing Nd₂O₃ as dispersing reagent has been used to synthesize PtRu/C catalysts with uniform Pt-Ru spherical nanoparticles. X-ray diffraction (XRD) analysis, transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS) analysis have been used to characterize the composition, particle size and crystallinity of the catalysts. Well-dispersed catalysts with average particle size about 2 nm are achieved. The electrochemically active surface area of the different PtRu/C catalysts is determined by the CO_ad-stripping voltammetry experiment. The electrocatalytic activities of these catalysts towards methanol electrooxidation are investigated by cyclic voltammetry measurements and ac impedance spectroscopy. The in-house prepared PtRu/C catalyst (PtRu/C-03) in 0.5 M H₂SO₄ + 1.0 M CH₃OH at 30 °C display a higher catalytic activity and lower charge-transfer resistance (R_t) than that of the standard PtRu/C catalyst (PtRu/C-C). It is mainly due to enhanced electrochemically active specific surface, higher alloying extent of Ru and the abundant Pt⁰ and Ru oxides on the surface of the PtRu/C catalyst.     

Effect of NaBH4 concentration on the characteristics of PtRu/C catalyst for the anode of DMFC prepared by the impregnation method

PtRu/C catalysts were prepared using an aqueous co-impregnation method with NaBH₄ as a reducing agent. In order to investigate the effect of the reducing agent concentration, metal ions were reduced in different NaBH₄ concentrations for which the molar ratios of NaBH₄ to metal ions were controlled to 1, 2, 5, 15, 50, and 250. The electrochemical properties were studied by cyclic voltammetry in a 0.5 M H₂SO₄ solution. The surface compositions and oxidation states of the catalysts were observed by X-ray photoelectron spectroscopy (XPS). According to the X-ray diffraction (XRD) results, Pt (fcc) peak shifts were observed and crystal sizes were calculated. The electro-catalytic activities of the prepared catalysts for methanol electro-oxidation were estimated using linear sweep voltammetry. Unit cell tests were carried out to compare the direct methanol fuel cell performances. The NaBH₄ concentration was found to affect the dispersion and the surface composition of the prepared PtRu particles. Optimum molar ratios of NaBH₄ to metal ions were 5 and 15 for methanol electro-oxidation.     

Preparation and characterization of a PtRu/C nanocatalyst for direct methanol fuel cells

PtRu/C nanocatalysts were prepared by changing the molar ratio of citric acid to platinum and ruthenium metal salts (CA:PtRu) from 1:1, 2:1, 3:1 to 4:1 using sodium borohydride as a reducing agent. Transmission electron microscopy analysis indicated that well-dispersed smaller PtRu particles (2.6 nm) were obtained when the molar ratio was maintained at 1:1. X-ray diffraction analysis confirmed the formation of PtRu alloy; the atomic percentage of the alloy analyzed by the energy dispersive X-ray spectrum indicated an enrichment of Pt in the nanocatalyst. X-ray photoelectron spectroscopy measurements revealed that 83.34% of Pt and 79.54% of Ru were present in their metallic states. Both the linear sweep voltammetry and chronoamperometric results demonstrated that the 1:1 molar ratio catalyst exhibited a higher methanol oxidation current and a lower poisoning rate among all the other molar ratios catalysts. The CO stripping voltammetry studies showed that the E-TEK catalyst had a relatively higher CO oxidation current than did the 1:1 molar ratio catalyst. Testing of the PtRu/C catalysts at the anode of a direct methanol fuel cell (DMFC) indicated that the in-house PtRu/C nanocatalyst gave a slightly higher performance than did the E-TEK catalyst.     

Effect of electrochemical polarization of PtRu/C catalysts on methanol electrooxidation

To determine the influence of electrochemical polarization of PtRu/C catalysts on methanol electrooxidation, this work investigated methanol electrooxidation on as received and different electrochemically polarized PtRu/C catalysts. Thermogravimetric analysis (TGA) and X-ray diffraction (XRD) were used to characterize the redox state of PtRu/C after different electrochemical polarization. The methanol electrooxidation activity was measured by cyclic voltammetry (CV), Tafel steady state plot and electrochemical impedance spectroscopy (EIS). The results indicate that the metallic state Pt⁰Ru⁰ can be formed during cathodic polarization and contribute to electrooxidation of methanol, while the formation of inactive ruthenium oxides during anodic polarization cause the negative effect on methanol electrooxidation. Different Tafel slopes and impedance behaviors in different potential regions also reveal a change of the mechanism and rate-determining step in methanol electrooxidation with increasing potentials. The kinetic analysis from Tafel plots and EIS reveal that at low potentials indicate the splitting of the first CH bond of CH₃OH molecule with the first electron transfer is rate-determining step. However, at higher potentials, the oxidation reaction of adsorbed intermediate CO_ads becomes rate-determining step.     

甲醇氧化电催化剂Pt、Ru和PtRu的性能研究

应用恒电位沉积法制得Pt、Ru和PtRu直接甲醇燃料电池阳极催化剂,并对三种催化剂的甲醇氧化活性和稳定性进行了考察。动电位和恒电位实验结果均表明,Ru的加入使PtRu的甲醇起始氧化电位相对于Pt催化剂负移,催化活性和稳定性得到明显的改善。     

Highly active PtRu catalysts supported on carbon nanotubes prepared by modified impregnation method for methanol electro-oxidation

A simple and rapid synthesis method (denoted as modified impregnation method, MI) for PtRu/CNTs (MI) and PtRu/C (MI) was presented. PtRu/CNTs (MI) and PtRu/C (MI) catalysts were characterized by transmission electron microscopy (TEM) and X-ray diffractometry. It was shown that Pt-Ru particles with small average size (2.7 nm) were uniformly dispersed on carbon supports (carbon nanotubes and carbon black) and displayed the characteristic diffraction peaks of Pt face-centered cubic structure. Cyclic voltammetry and chronoamperometry showed that the Pt-Ru/CNTs (MI) catalyst exhibited better methanol oxidation activities than Pt-Ru/C (MI) catalyst and commercial Pt-Ru/C (E-TEK) catalyst. The single cells with Pt-Ru/CNTs (MI) catalyst exhibited a power density of 61 mW/cm², about 27% higher than those single cells with commercial Pt-Ru/C (E-TEK) catalyst.     

Co-catalytic effect of Ni in the methanol electro-oxidation on Pt-Ru/C catalyst for direct methanol fuel cell

This research is aimed to improve the utilization and activity of anodic catalysts, thus to lower the contents of noble metals loading in anodes for methanol electro-oxidation. The direct methanol fuel cell anodic catalysts, Pt-Ru-Ni/C and Pt-Ru/C, were prepared by chemical reduction method. Their performances were tested by using a glassy carbon working electrode through cyclic voltammetric curves, chronoamperometric curves and half-cell measurement in a solution of 0.5 mol/L CH₃OH and 0.5 mol/L H₂SO₄. The composition of the Pt-Ru-Ni and Pt-Ru surface particles were determined by EDAX analysis. The particle size and lattice parameter of the catalysts were determined by means of X-ray diffraction (XRD). XRD analysis showed that both of the catalysts exhibited face-centered cubic structures and had smaller lattice parameters than Pt-alone catalyst. Their sizes are small, about 4.5 nm. No significant differences in the methanol electro-oxidation on both electrodes were found by using cyclic voltammetry, especially regarding the onset potential for methanol electro-oxidation. The electrochemically active-specific areas of the Pt-Ru-Ni/C and Pt-Ru/C catalysts are almost the same. But, the catalytic activity of the Pt-Ru-Ni/C catalyst is higher for methanol electro-oxidation than that of the Pt-Ru/C catalyst. Its tolerance performance to CO formed as one of the intermediates of methanol electro-oxidation is better than that of the Pt-Ru/C catalyst.     

Effect of pH Value on Performance of PtRu/C Catalyst Prepared by Microwave‐Assisted Polyol Process for Methanol Electrooxidation

PtRu/C catalysts with different mean particle sizes have been synthesised by microwave‐assisted polyol process at various pH values and characterised by transmission electron microscopy (TEM), energy dispersive analysis of X‐ray (EDAX) and X‐ray diffraction (XRD). Their electrochemical performances have been tested by cyclic voltammetry, amperomeric i–t, and CO‐stripping techniques. The effects of pH values on performances of the PtRu/C catalysts have been mainly investigated. It has been found that the particle size, composition and catalytic activity of the PtRu/C catalyst are very sensitive to the pH value of reducing solution, and the PtRu/C catalyst prepared at the pH value of 8 exhibits the better performance for methanol electrooxidation than the other samples. The size of the nanoparticles decreases as the pH value increases from 0.2 to 10 with the largest size of 4.4 nm and the smallest one of 2.1 nm. The two metal elements distribute uniformly in the catalyst and their metal loadings are similar to the theoretical value.     

A highly efficient synthesis approach of supported Pt-Ru catalyst for direct methanol fuel cell

A highly efficient synthesis approach of urea-assisted homogeneous deposition (HD) coupled with H₂ reduction has been employed to synthesize carbon-supported Pt-Ru catalyst with high metal loading of 60 wt%. The urea-assisted HD method permits in situ gradual and homogeneous generation of hydroxide ions, resulting in smaller Pt-Ru nanaoparticles deposited on the carbon support along with better particle size distribution compared with the catalyst prepared by the conventional impregnation-NaBH₄ reduction. The Pt-Ru catalyst prepared by the HD-H₂ method has demonstrated greatly enhanced catalytic activity towards methanol oxidation and much improved fuel cell performance compared with the one prepared by impregnation-NaBH₄ reduction. HD-H₂ method is simple with mild synthesis condition, but provides very efficient approach for the preparation of Pt-based catalysts for fuel cells.     

Effect of heat treatment on PtRu/C catalyst for methanol electro-oxidation

The effect of heat treatment on a commercial PtRu/C catalyst was investigated with a focus on the relationship between electrochemical and surface properties. The heat treated PtRu/C catalysts were prepared by reducing the commercial PtRu/C catalyst at 300, 500, and 600 °C under hydrogen flow. The maximum mass activity for the methanol electro-oxidation reaction (MOR) was observed in the catalyst heat treated at 500 °C, while specific activity for the MOR increased with increasing heat treatment temperature. Cyclic voltammetry (CV) results revealed that the heat treatment caused Pt rich surface formation. The increase in surface Pt was confirmed by X-ray photoelectron spectroscopy; the surface (Pt:Ru) ratio of the fresh catalyst (81:19) changed to (87:13) in the 600 °C heat treated catalyst. Quantitative analysis of the Ru oxidation state showed that the ratio of metallic Ru increased with an increase in heat treatment temperature. On the other hand, RuO_xH_y completely reduced at 500 °C and the ratio of RuO₂ slightly decreased with increasing heat treatment temperature.     

Preparation of supported PtRu/C electrocatalyst for direct methanol fuel cells

In this work, high-surface supported PtRu/C were prepared with Ru(NO)(NO₃)₃ and [Pt(H₂NCH₂CH₂NH₂)₂]Cl₂ as the precursors and hydrogen as a reducing agent. XRD and TEM analyses showed that the PtRu/C catalysts with different loadings possessed small and homogeneous metal particles. Even at high metal loading (40 wt.% Pt, 20 wt.% Ru) the mean metal particle size is less than 4 nm. Meanwhile, the calculated Pt crystalline lattice parameter and Pt (2 2 0) peak position indicated that the geometric structure of Pt was modified by Ru atoms. Among the prepared catalysts, the lattice parameter of 40-20 wt.% PtRu/C contract most. Cyclic voltammetry (CV), chronoamperometry (CA), CO stripping and single direct methanol fuel cell tests jointly suggested that the 40-20 wt.% PtRu/C catalyst has the highest electrochemical activity for methanol oxidation.     

Particle size effects of PtRu nanoparticles embedded in TiO2 on methanol electrooxidation

Size-controlled PtRu nanoparticles embedded in TiO₂ were prepared by simultaneous multi-gun sputtering from pure targets of Pt, Ru, and TiO₂. The mean diameter of the PtRu nanoparticles, as confirmed by their high-resolution transmission electron microscopic images, can be varied from ∼1.8 to ∼3.7 nm by changing the RF power ratio of PtRu and TiO₂. The transmission electron diffraction and grazing incidence wide angle X-ray scattering patterns of the PtRu nanoparticles embedded in TiO₂ confirmed that the PtRu exists as a mixed alloy structure consisting of both fcc and hcp phases, whereas the TiO₂ matrix is present as an amorphous phase. The size-controlled PtRu/TiO₂ electrodes were found to exhibit unique electronic properties depending on their size, which affected the potential of zero total charge and methanol oxidation reaction. The mass activity of PtRu/TiO₂ for methanol oxidation was determined by the interplay of the surface electronic factors at the metal-solution-interface and the value of the oxophilicity of the nanoparticles was increased by decreasing the particle size.     

Novel spherical TiO2 supported PdNi alloy catalyst for methanol electroxidation

A novel PdNi/TiO₂ electrocatalyst for methanol oxidation is fabricated using spherical TiO₂ nanoparticles as support. The structural and electrochemical properties of the PdNi/TiO₂ catalyst are characterized by XRD, TEM and electrochemical analysis. The cyclic voltammograms of PdNi/TiO₂ catalyst show that there is a large methanol oxidation peak in about 0.882 V that is much bigger than that of the commercial PtRu/C catalyst in 0.7 V. The composite TiO₂ material has high catalytic activity without UV light illumination. The electrocatalytic activity and anti-poisoning capability of the PdNi/TiO₂ catalyst are promising, which may become a potential candidate for direct methanol fuel cell.     

Investigation of bimetallic Pt-M/C as DMFC cathode catalysts

A low temperature preparation procedure, based on a combination of colloidal and incipient wetness methods, was developed to modify the Pt catalyst with transition metals (Fe, Cu and Co). A moderate degree of alloying was obtained with Pt-Fe/C and Pt-Co/C cathode catalysts by using the new low temperature preparation route; whereas, a high degree of alloying was obtained for Pt-Cu/C by using the same procedure. Despite of the high metal concentration (60 wt%) on carbon, all catalysts showed small primary metal particle size and a low degree of agglomeration. These catalysts were investigated as cathodes in direct methanol fuel cells (DMFCs) operating at low temperatures (60 °C). It appeared that Pt-Fe/C catalysts were superior than Pt/C, Pt-Co/C and Pt-Cu/C catalysts both in terms of catalytic activity and tolerance to methanol. Adsorbed methanolic residues stripping analysis indicated a better methanol tolerance and an enhanced activity towards oxygen reduction in the case of the Pt-Fe system. An improvement of the DMFC single cell performance was also observed in the presence of Pt-Fe catalysts.     

Nano-composite of PtRu alloy electrocatalyst and electronically conducting polymer for use as the anode in a direct methanol fuel cell

Nano-composites comprised of PtRu alloy nanoparticles and an electronically conducting polymer for the anode electrode in direct methanol fuel cell (DMFC) were prepared. Two conducting polymers of poly(N-vinyl carbazole) and poly(9-(4-vinyl-phenyl)carbazole) were used for the nano-composite electrodes. Structural analyses were carried out using Fourier transform nuclear magnetic resonance spectroscopy, AC impedance spectroscopy, X-ray diffraction (XRD), and transmission electron microscopy (TEM). Electrocatalytic activities were investigated by voltammetry and chronoamperometry in a 2 M CH₃OH/0.5 M H₂SO₄ solution and the data compared with a carbon-supported PtRu electrode. XRD patterns indicated good alloy formation and nano-composite formation was confirmed by TEM. Electrochemical measurements and DMFC unit-cell tests indicate that the nano-composites could be useful in a DMFC, but its performance would be slightly lower than that of a carbon-supported electrode. The interfacial property between the PtRu-polymer nano-composite anode and the polymer electrolyte was good, as evidenced by scanning electron microscopy. For better performance in a DMFC, a higher electric conductivity of the polymer and a lower catalyst loss are needed in nano-composite electrodes.     

Comparison of the electrocatalytic performance of PtRu nanoparticles supported on multi-walled carbon nanotubes with different lengths and diameters

To investigate the electrocatalytic performance of PtRu nanoparticles supported on multi-walled carbon nanotubes (MWCNTs) with different lengths and diameters, X-ray diffraction, transmission electron microscopy, X-ray photoelectron spectroscopy, and cyclic voltammetry experiments were conducted. It is demonstrated that the length and diameter of MWCNTs play an important role in the electrocatalytic performance of PtRu catalysts. The co-existence of amorphous carbon impurities on the MWCNT10-2 support lowered the accessible surface area of the PtRu nanoparticles, hampered the dispersion of the PtRu nanoparticles, and induced the formation of a low degree of PtRu alloy, thus lowered the electrocatalytic performance of the PtRu/MWCNT10-2 catalyst for methanol oxidation. The highest mass-specific activity of PtRu/MWCNT3050-2 results from a highly accessible PtRu surface and a good dispersion of PtRu particles. Our experimental results also demonstrate that the tube length of MWCNT samples has little effect of the surface area specific activity of the PtRu/MWCNT catalyst, whereas the PtRu nanoparticles supported on the MWCNT samples with large tube diameter tends to exhibit a higher surface area specific activity for methanol oxidation reaction. This result is suggested to be the combined effects of a high degree of PtRu alloying and the high electronic conductivity of these MWCNT samples.     

Pt-CeO2/C anode catalyst for direct methanol fuel cells

In order to develop a cheaper and durable catalyst for methanol electrooxidation reaction, ceria (CeO₂) as a co-catalytic material with Pt on carbon was investigated with an aim of replacing Ru in PtRu/C which is considered as prominent anode catalyst till date. A series of Pt-CeO₂/C catalysts with various compositions of ceria, viz. 40 wt% Pt-3–12 wt% CeO₂/C and PtRu/C were synthesized by wet impregnation method. Electrocatalytic activities of these catalysts for methanol oxidation were examined by cyclic voltammetry and chronoamperometry techniques and it is found that 40 wt% Pt-9 wt% CeO₂/C catalyst exhibited a better activity and stability than did the unmodified Pt/C catalyst. Hence, we explore the possibility of employing Pt-CeO₂ as an electrocatalyst for methanol oxidation. The physicochemical characterizations of the catalysts were carried out by using Brunauer Emmett Teller (BET) surface area and pore size distribution (PSD) measurements, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) techniques. A tentative mechanism is proposed for a possible role of ceria as a co-catalyst in Pt/C system for methanol electrooxidation.     

Porous-microelectrode study on Pt/C catalysts for methanol electrooxidation

We have developed a porous-microelectrode (PME) to investigate the electroactivity of catalyst particles for proton exchange membrane fuel cells. The cavity at the tip of the PME was filled with Pt/C catalysts prepared by impregnation method. Cyclic voltammograms (CVs) recorded in 1 N H₂SO₄ aqueous solution revealed that the active area of the stacked catalysts exist not only at the surface but also inside of the stack. For methanol electrooxidation, 30 wt.% Pt/C exhibited the highest electroactivity, whereas the 50 wt.% Pt/C showed extremely small current. The small current is considered as a result of a small active-surface area. Methanol oxidation peak potential shifted toward cathodic direction as Pt-loading decreased, which agrees well with the Pt-oxide formation potential. The activation energy for methanol oxidation was assessed to be 44±3 kJ mol⁻¹ for all Pt/C catalysts and Pt-disc electrode.     

Improvements of electrocatalytic activity of PtRu nanoparticles on multi-walled carbon nanotubes by a H2 plasma treatment in methanol and formic acid oxidation

A H₂ plasma has been used to treat the PtRu nanoparticles supported on the plasma functionalized multi-walled carbon nanotubes (PtRu/PS-MWCNTs). The plasma treatment does not change the size and crystalline structure of PtRu nanoparticles, but reduces the fraction of the oxidized species at the outermost perimeter of particles. The electrochemical results show that these plasma treated PtRu/PS-MWCNTs exhibit increased electrochemically active surface area, improved electrocatalytic activity and long term stability toward methanol and formic acid oxidation, and enhanced tolerance to carbonaceous species relative to the sample untreated with the H₂ plasma. The electrocatalytic activities of the plasma treated PtRu/PS-MWCNTs are found to be dependent upon the Pt:Ru atomic ratios of PtRu nanoparticles. The catalysts with a Pt:Ru atomic ratio close to 1:1 show superior properties in the electrooxidation of methanol and formic acid at room temperature and better tolerance to carbonaceous species.     

Electro-oxidation of ethylene glycol on PtRu/C and PtSn/C electrocatalysts prepared by alcohol-reduction process

PtRu/C and PtSn/C electrocatalysts were prepared by the alcohol-reduction process with different atomic ratios. The electrocatalysts were characterized by EDAX, XRD, TEM and cyclic voltammetry and the electro-oxidation of ethylene glycol was studied by cyclic voltammetry and chronoamperometry using the thin porous coating technique. PtRu/C and PtSn/C electrocatalysts were found to be active for ethylene glycol oxidation, which starts at lower potentials by increasing the ruthenium and tin content. In the region of interest for direct alcohol fuel cell applications PtSn/C electrocatalysts were more active than PtRu/C electrocatalysts.