Electrochemical reduction of cerium oxide into metal

The Fray Farthing and Chen (FFC) and Ono and Suzuki (OS) processes were developed for the reduction of titanium oxide to titanium metal by electrolysis in high temperature molten alkali chloride salts. The possible transposition to CeO₂ reduction is considered in this study. Present work clarifies, by electro-analytical techniques, the reduction pathway leading to the metal. The reduction of CeO₂ into metal was feasible via an indirect mechanism. Electrolyses on 10 g of CeO₂ were carried out to evaluate the electrochemical process efficiency. Ca metal is electrodeposited at the cathode from CaCl₂–KCl solvent and reacts chemically with ceria to form not only metallic cerium, but also cerium oxychloride.     

Effects of the loading and polymerization temperature on the capacitive performance of polyaniline in NaNO3

Polyaniline (PANI) synthesized by a potentiostatic method at 4 °C in 1 M HNO₃ with the polymerization charge density equal to/less than 0.45 C cm⁻² was demonstrated to exhibit ideally capacitive characteristics (i.e. high reversibility and high-power property) with a high specific capacitance of 210 F g⁻¹ for the application of electrochemical supercapacitors in NaNO₃. Influences of the polymerization charge density (i.e. the polymer loading) and the polymerization temperature on the capacitive characteristics of PANI films compared by both cyclic voltammetry and charge-discharge technique were reasonably correlated with their structural properties examined by X-ray photoelectron spectroscopy (XPS). The highest specific capacitance of a PANI film polymerized at 4 °C was attributed to its lowest density of structure defects. The surface morphology of these PANI films was examined by a scanning electron microscope (SEM).     

Electrochemical studies on the redox mechanism of uranium chloride in molten LiCl-KCl eutectic

The reduction and oxidation processes on platinum and glassy carbon electrodes in molten LiCl-KCl eutectic containing UCl₃ were investigated by cyclic voltammetry (CV), chronopotentiometry and electrochemical impedance spectroscopy (EIS) in the temperature range 660-780 K. Two redox peaks have been observed in the cyclic voltammograms corresponding to the two redox reactions U(IV)/U(III) and U(III)/U which are found to be reversible and quasi-reversible, respectively. The reduction potentials of U(IV)/U(III) and U(III)/U are −0.325 and −1.490 V versus reference electrode (0.1 mol% AgCl in the LiCl-KCl), respectively at 700 K. Chronopotentiometric measurements confirm the three-electron transfer during the reduction of U(III) to U metal. Electrochemical impedance spectroscopy data at various potentials were interpreted either as diffusion, adsorption or reduction process by nonlinear fit of the impedance data to the simulated equivalent circuits.     

Toward optimisation of electrolytic reduction of solid chromium oxide to chromium powder in molten chloride salts

Electrochemical reduction of solid Cr₂O₃, in the form of an assembled cathode of porous pellets attached to a current collector, to chromium powder was investigated in molten CaCl₂ and a molten equimolar mixture of CaCl₂ and NaCl. The study focused on the influence of pellets preparation conditions, cell voltages and temperatures on the reduction process. Analyses were reported of the characteristics of the current-time plots of the constant voltage electrolysis under different conditions, cyclic voltammograms of solid Cr₂O₃ in the molten equimolar mixture of CaCl₂ and NaCl, the microstructures and elemental compositions of the reduced pellets. Particularly, attention was given to the intermediate product of the electrolysis, calcium chromites of various stoichiometries, aiming to achieve a better understanding and optimisation of the reduction process.     

Electrochemical behaviour of thorium(IV) in molten LiF-CaF2 medium on inert and reactive electrodes

The electrochemical behaviour of the Th(IV)/Th system was examined in molten LiF-CaF₂ medium on inert (molybdenum), reactive (nickel) and liquid (bismuth) electrodes in the 810-920 °C temperature range by several electrochemical techniques. Experimental results showed that (i) thorium fluoride was reduced in a single step exchanging 4 electrons and limited by thorium ions diffusion in the solution, (ii) the oxide ions induce the precipitation of Th(IV) in the form of thorium oxide (ThO₂), in a process involving as intermediate compound a soluble oxifluoride (ThOF₂), (iii) the reduction of thorium ions on reactive (Ni and liquid Bi) electrodes yields compounds Ni-Th and Bi-Th with a potential shift of around 0.7 V (for Ni and Bi) more anodic than the reduction of Th(IV) on inert substrate.     

Physicochemical properties of ZnCl2-NaCl-KCl eutectic melt

Physicochemical properties of ZnCl₂-NaCl-KCl eutectic melt were studied at 200-300 °C for the first time. Firstly, it was reconfirmed that the eutectic composition is ZnCl₂:NaCl:KCl = 0.6:0.2:0.2 in mole fraction, and that the eutectic temperature is 203 °C. Then, the density, viscosity, and ionic conductivity of the ZnCl₂-NaCl-KCl eutectic melt were measured at 200-300 °C. At 250 °C, the density was 2.43 g cm⁻³, the viscosity was 42.0 cP and the ionic conductivity was 8.53 S m⁻¹. The temperature dependencies of density and ionic conductivity were well fitted by the VTF equations with the same ideal glass transition temperature of 283 K (10 °C). It was found that the melt obeys the fractional Walden's rule which is explained by the decoupling effect. The electrochemical window of the melt was determined to be 1.7 V at 250 °C with the cathode limit being zinc metal deposition and the anode limit being chlorine gas evolution.     

Composition and behaviour of cerium films on galvanised steel

The composition and corrosion performance of galvanised steel treated by immersion in cerium nitrate solution was investigated by electrochemical techniques and surface analysis. The surface film consists of a mixture of Ce(III) and Ce(IV) compounds, being very rich in Ce(III) in the first instants of the deposition process and becoming gradually enriched in the more oxidised form, Ce(IV). The presence of this film on the surface hinders the corrosion reaction by reducing the rate of both the cathodic and the anodic reactions. The film becomes thicker but more uneven when the time of film growth increases, with the development of defects in the film, which in contact with electrolyte behaves anodic with respect to the covered areas of the surface. These thicker films have revealed lower resistance to corrosion initiation.     

Cathodic behaviour of samarium(III) in LiF–CaF2 media on molybdenum and nickel electrodes

The electrochemical behaviour of SmF₃ is examined in molten LiF–CaF₂ medium on molybdenum and nickel electrodes. A previous thermodynamic analysis suggests that the reduction of SmF₃ into Sm proceeds according to a two-step mechanism:

Sm^III + e⁻ = Sm^II

Sm^II + 2e⁻ = Sm

The second step occurs at a potential lower than the reduction potential of Li⁺ ions.

Cyclic voltammetry, chronopotentiometry and square-wave voltammetry were used to confirm this mechanism and the results show that it was not possible to produce samarium metal in molten fluorides on an inert cathode (molybdenum) without discharging the solvent. The electrochemical reduction of SmF₃ is limited by the diffusion of SmF₃ in the solution. The diffusion coefficient was calculated at different temperatures and the values obtained obey Arrhenius’ law.

For the extraction of the samarium from fluoride media, the use of a reactive cathode made of nickel leading to samarium–nickel alloys is shown to be a pertinent route. Cyclic voltammetry and open-circuit chronopotentiometry were used to identify and to characterise the formation of three alloys: liquid Sm₃Ni and a compact layer made of SmNi₃ and SmNi₂.     

Effects of additive NaI on electrodeposition of Al coatings in AlCl3-NaCl-KCl molten salts

Effects of NaI as an additive on electrodeposition of Al coatings in AlCl₃-NaCl-KCl(80-10-10 wt-%)molten salts electrolyte at 150°C were investigated by means of cyclic voltammetry,chronopotentiometry,scanning electron microscopy and X-ray diffraction(XRD).Results reveal that addition of NaI in the electrolyte intensifies cathodic polarization,inhibits growth of Al deposits and increases number density of charged particles.The electrodeposition of Al coatings in the AlCl₃-NaCl-KCl molten salts electrolyte proceeds via three-dimensional instantaneous nucleation which however exhibits irrelevance with NaI.Galvanostatic deposition results indicate that NaI could facilitate the formation of uniform Al deposits.A compact coating consisting of Al deposits with an average particle size of 3μm was obtained at a current density of 50 mA?cm^?2 in AlCl₃-NaCl-KCl molten salts electrolyte with 10 wt-%NaI.XRD analysis confirmed that NaI could contribute to the formation of Al coating with a preferred crystallographic orientation along(220)plane.     

Co-deposition of Al-Cr-Ni alloys using constant potential and potential pulse techniques in AlCl3-NaCl-KCl molten salt

To improve the oxidation resistance of TiAl intermetallic compound under high temperature condition, cathodic co-deposition of Al-Cr and Al-Ni alloy was carried out by constant potential control or potential pulse control in AlCl₃-NaCl-KCl molten salt containing CrCl₂ and/or NiCl₂ at 423 K. Cathodic reduction of Ni and Cr starts at potential of 0.8 and 0.15 V versus Al/Al³⁺ in the molten salt, respectively. The co-deposition of Al, Cr, and Ni occurred at potentials more negative than −0.1 V to form a mixture of intermetallic compounds of Cr₂Al, Ni₃Al, and Al₃Ni. Concentration of Cr in the deposit was enhanced to 43 at% at −0.1 V; however, concentration of Ni in the deposit was 6 at% at the same potential. The concentration of Ni further decreased with more negative potential to 1 at% at −0.4 V. The potential pulse technique enhanced the Ni concentration in the deposit to about 30 at%, due to anodic dissolution of Al content from the deposit at the higher side of potential on the potential pulse electrolysis.     

Data acquisition in thermodynamic and electrochemical reduction in a Gd(III)/Gd system in LiF-CaF2 media

The electrochemical reduction of GdF₃ was studied in the LiF-CaF₂ eutectic (77/23 mol%) on a tantalum electrode for various GdF₃ concentrations in the 800-900 °C temperature range. A previous thermodynamic study showed that gadolinium trifluoride is reduced into metal in a one-step process:

Gd(III)+3e⁻=Gd     

Electrochemical behaviour of americium ions in LiCl-KCl eutectic melt

This work presents a study on the electrochemical properties of AmCl₃ in a molten LiCl-KCl eutectic, at a temperature range of 733-833 K. Transient electrochemical techniques, such as cyclic voltammetry and chronopotentiometry, on inert metallic tungsten working electrode have been used to investigate the reduction mechanism of Am³⁺ ions. The results show that Am³⁺ is reduced to Am metal by a two-step mechanism corresponding to the Am³⁺/Am²⁺ and Am²⁺/Am⁰ transitions. Formal standard potentials of Am³⁺/Am²⁺ ( versus Cl₂/Cl⁻ at 733 K) and Am²⁺/Am⁰ ( versus Cl₂/Cl⁻ at 733 K) redox couples as well as diffusion coefficients of Am³⁺ and Am²⁺ (2.4 × 10⁻⁵ and 1.15 × 10⁻⁵ cm² s⁻¹ at 733 K, respectively) have been calculated at three different temperatures. In the studied range of temperature, the DAm3+/DAm2+ ratio was found to be around 2. In addition, thermodynamic properties have been calculated for Am³⁺ () and Am²⁺ () and compared to thermodynamic reference data in order to estimate activity coefficients (Am³⁺ = 4.7 × 10⁻³ and Am²⁺ = 2.7 × 10⁻² at 733 K) in the molten LiCl-KCl eutectic.     

Synthesis of ordered nanoporous carbon and its application in Li-ion battery

Ordered nanoporous carbon (ONC) was comprehensively tested for the first time as electrode material in lithium-ion battery. Structure characterization shows the order nanoporous structure and tiny crystallite structure of as-synthesized ONC. The electrochemical properties of this carbon were studied by galvanostatic cycling and cyclic voltammetry. Of special interest is that ONC gave no peak on its positive sweep of the cyclic voltammetry, which was different from other known anode materials. Besides, X-ray photoelectron spectroscopy (XPS) and XRD were also used to investigate the electrochemical characteristics of ONC.     

Partial nitridation of Li4SiO4 and ionic conductivity of Li4.1SiO3.9N0.1

The Li content and anion lattice of Li₄SiO₄ were modified to improve ionic conductivity. Li₂CO₃ and Si₃N₄ were mixed in a ratio of Li/Si?=?4.5 and heated in NH₃ at 820?°C, which resulted in the formation of the oxynitride, Li_4.1SiO_3.9N_0.1. Powder X-ray diffraction analyses revealed Li_4.1SiO_3.9N_0.1 and Li₄SiO₄ to be isostructural with a subtle variation in the lattice constants. Diffuse-reflectance absorption spectroscopy, however, showed a significant decrease in the band gap, from 5.6?eV in Li₄SiO₄ to 4.8?eV in Li_4.1SiO_3.9N_0.1. X-ray photoelectron spectra of the Li 1s and Si 2p levels revealed enhanced lattice covalency in Li_4.1SiO_3.9N_0.1 compared to the oxide phase. The ionic conductivity of Li₄SiO₄ and Li_4.1SiO_3.9N_0.1 were measured by ac impedance spectroscopy over the temperature range 100–400?°C. Non-linear fitting analysis of the equivalent circuit revealed that the ionic conductivity of Li_4.1SiO_3.9N_0.1 was approximately one order of magnitude higher than that of Li₄SiO₄.     

Electrochemical study of the Eu(III)/Eu(II) system in molten fluoride media

The electrochemical behaviour of the Eu(III)/Eu(II) system was examined in the molten eutectic LiF–CaF₂ on a molybdenum electrode, using cyclic voltammetry, square wave voltammetry and chronopotentiometry. It was observed that EuF₃ is partly reduced into EuF₂ at the operating temperatures (1073–1143 K). The electrochemical study allowed to calculate both the equilibrium constant and the formal standard potential of the Eu(III)/Eu(II) system. The reaction is limited by the diffusion of the species in the solution; their diffusion coefficients were calculated at different temperatures and the values obey Arrhenius’ law. The second system Eu(II)/Eu takes place out of the electrochemical window on an inert molybdenum electrode, which inhibits the extraction of Eu species from the salt on such a substrate.     

Copper extraction from copper ore by electro-reduction in molten CaCl2-NaCl

Sintered solid porous pellets of copper sulfide (Cu₂S) and Cu₂S/FeS were electrolysed at a cell voltage of 2.2-2.8 V to elemental Cu, S and Cu, Fe, S, respectively in molten CaCl₂-NaCl at 800 °C under the protection of argon gas. The process parameters for optimal electrolysis are presented. The electrolysis products are characterized by microscopic techniques and XRD. The product characteristics are linked to the process parameters. The direct electrolysis of the sulfide to copper with the emission of elemental sulphur offers an attractive green process route for the treatment of copper ore.     

NH3-TPD and XPS studies of Ru/Al2O3 catalyst and HDS activity

The effects of pretreatment of catalyst on its surface properties and the HDS activity of a 0.49% Ru/Al₂O₃ catalyst were studied in a single-pass, differential microreactor. The surface properties of the catalyst were measured by NH₃-TPD and XPS analysis. The Ru/Al₂O₃ catalyst was pretreated in three ways: reduced in H₂ (Ru-R catalyst), oxidized in air and subsequently reduced in H₂ (Ru-OR catalyst), or sulfided in H₂S/H₂ (Ru-S catalyst). Three types of peaks (low, middle, and high temperatures) were observed in the NH₃-TPD study. The predominant high-temperature peak was observed for both the Ru-OR and Ru-S catalyst, pretreated at 300°C. Mass spectrometry showed that the high-temperature peak in NH₃-TPD consisted of N₂ and H₂ formed from the decomposition of NH₃ on the ruthenium sites. NO adsorption of unsaturated Ru species was related to the low-temperature peak in the NH₃-TPD. The XPS analysis showed that the peaks at 279.9 eV, 280.6 eV, and 282.5 eV were ascribed to metallic ruthenium, RuO₂, and RuO₃, respectively. The low-, middle-, and high-temperature peaks were assigned to RuO₂, acid sites on alumina, and metallic Ru, respectively. Metallic ruthenium was effective in the HDS of thiophene and the decomposition of NH₃.     

H2S adsorption on polycrystalline UO2

We report results on the adsorption and desorption of H₂S on polycrystalline UO₂ at 100 and 300 K, using ultrahigh vacuum X-ray photoelectron spectroscopy (XPS), low energy ion scattering (LEIS), and temperature programmed desorption (TPD). Our work is motivated by the potential for using the large stockpiles of depleted uranium in industrial applications, e.g., in catalytic processes, such as hydrodesulfurization (HDS) of petroleum. H₂S is found to adsorb molecularly at 100 K on the polycrystalline surface, and desorption of molecular H₂S occurs at a peak temperature of 140 K in TPD. Adsorption rates of sulfur as a function of H₂S exposure are measured using XPS at 100 K; the S 2p intensity and lineshapes demonstrate that the saturation coverage of S-containing species is 1 monolayer (ML) at 100 K, and is 0.3–0.4 ML of dissociation fragments at 300 K. LEIS measurements of adsorption rates agree with XPS measurements. Atomic S is found to be stable to >500 K on the oxide surface, and desorbs at 580 K. Evidence for a recombination reaction of dissociative S species is also observed. We suggest that O-vacancies, defects, and surface termination atoms in the oxide surface are of importance in the adsorption and decomposition of S-containing molecules.     

Syntheses of TiO2 photocatalysts by the molten salts method: Application to the photocatalytic degradation of Prosulfuron

Titania photocatalysts were synthesised by the molten salts method by reaction of a titanium precursor with three different alkali metal nitrates (LiNO₃, NaNO₃, KNO₃). The titania powders obtained have been characterised using TEM, XRD, BET and UV-Vis absorption spectroscopy. Their photoactivities were evaluated by degrading a commercial sulfonylurea herbicide, Prosulfuron^®. It has been found that the rate constants increased in the following order: Li2 prepared in KNO₃, with a rate constant 1.4 times smaller than that of P25. The effect of calcination was also studied, especially for the sample prepared in NaNO₃ (TiO₂[Na]). An improvement in photocatalytic activity was observed when TiO₂[Na] was calcined in the region of 700–800 °C. Even though the photocatalytic activities obtained did not exceed or even equal to that of Degussa P25, nevertheless, this study constitutes the first attempt to synthesise titania photocatalysts by the molten salts method.     

Study on the preparation of Mg-Li-Zn alloys by electrochemical codeposition from LiCl-KCl-MgCl2-ZnCl2 melts

Electrochemical codeposition of Mg, Li, and Zn on a molybdenum electrode in LiCl-KCl-MgCl₂-ZnCl₂ melts at 943 K to form Mg-Li-Zn alloys was investigated. Cyclic voltammograms (CVs) showed that the potential of Li metal deposition, after the addition of MgCl₂ and ZnCl₂, is more positive than the one of Li metal deposition before the addition. Chronopotentiometry measurements indicated that the codeposition of Mg, Li, and Zn occurs at current densities lower than −0.78 A cm⁻² in LiCl-KCl-MgCl₂ (8 wt.%) melts containing 1 wt.% ZnCl₂. Chronoamperograms demonstrated that the onset potential for the codeposition of Mg, Li, and Zn is −2.000 V, and the codeposition of Mg, Li, and Zn is formed when the applied potentials are more negative than −2.000 V. X-ray diffraction (XRD) indicated that Mg-Li-Zn alloys with different phases were prepared via galvanostatic electrolysis. The microstructure of typical α + β phase of Mg-Li-Zn alloy was characterized by optical microscope (OM) and scanning electron microscopy (SEM). The analysis of energy dispersive spectrometry (EDS) showed that the elements of Mg and Zn distribute homogeneously in the Mg-Li-Zn alloy. The results of inductively coupled plasma analysis showed that the chemical compositions of Mg-Li-Zn alloys are consistent with the phase structures of the XRD patterns, and that the lithium and zincum contents of Mg-Li-Zn alloys depend on the concentrations of MgCl₂ and ZnCl₂.