Co-P nanoparticles supported on dandelion-like CNTs-Ni foam composite carrier as a novel catalyst for hydrogen generation from NaBH4 methanolysis

We used the chemical vapor deposition method to prepare dandelion-like CNTs-Ni foam composite carrier, and then the electroless plating method was used to deposit Co-P nanoparticles on the CNTs of the CNTs-Ni foam. The CNTs-Ni foam and Co-P/CNTs-Ni foam were characterized by BET, SEM, XRD, XPS, and EDS. The results showed that CNTs were uniformly and densely grown in situ on the surface of Ni foam and were further successfully coated with Co-P nanoparticles. The Co-P/CNTs-Ni foam catalysts still maintained the dandelion-like structure and reached a maximum hydrogen production rate of 2430 mL min⁻¹ g⁻¹ at 25 °C. Furthermore, the Co-P/CNTs-Ni foam catalysts also exhibit a remarkable cycling performance and low activation energy (49.94 kJ mol⁻¹) for the methanolysis of sodium borohydride.     

A study on hydrogen generation from NaBH4 solution using Co-loaded resin catalysts

Hydrogen production via chemical processes has gained great attention in recent years. In this study, Co-based complex catalyst obtained by adsorption of Co metal to Amberlite IRC-748 resin and Diaion CR11 were tested for hydrogen production from alkaline NaBH₄ via hydrolysis process. Their catalytic activity and microstructure were investigated. Process parameters affecting the catalytic activity, such as NaOH concentration, Co percentage and catalyst amount, as well as NaBH₄ concentration and temperature were investigated. Furthermore, characteristics of these catalysts were carried out via SEM, XRD and FT-IR analysis. Hydrogen production rates equal to 211 and 221 ml min⁻¹ g_cat⁻¹ could be obtained with Amberlite IRC-748 resin and Diaion CR11 Co based complex catalysts, respectively. The activation energies of the catalytic hydrolysis reaction of NaBH₄ were calculated as 46.9 and 59.42 kJ mol⁻¹ for Amberlite IRC-748 resin and Diaion CR11 based catalysts respectively kJ mol⁻¹ from the system consisting of 3% Co, 10 wt% NaBH₄ and 7 wt% NaOH as well as 50 mg catalyst dosage. It can be concluded that Co-based resins as catalysts for hydrogen production is an effective alternative to other catalysts having higher rate.     

Highly efficient acid-treated cobalt catalyst for hydrogen generation from NaBH4 hydrolysis

The effect of cobalt-based catalysts, i.e. CoCl₂(20 wt% Co)/Al₂O₃ treated by different acids, on NaBH₄ hydrolysis was investigated. Five acids were used: oxalic acid, citric acid, acetic acid, sulfuric acid and hydrochloric acid. Two ways of acid treatment were considered: (i) ex-situ addition of acid to CoCl₂(20 wt% Co)/Al₂O₃ at room temperature and (ii) in-situ addition by mixing CoCl₂, Al₂O₃ and acid (one-step process). Both ways showed that adding an acid to the catalyst contributed to an important increase of the catalytic activity towards the NaBH₄ hydrolysis. The best performances were obtained with the catalysts treated with either HCl or CH₃COOH as the global activity of CoCl₂(20 wt% Co)/Al₂O₃ was increased up to 50%.     

CeO2 supported multimetallic nano materials as an efficient catalyst for hydrogen generation from the hydrolysis of NaBH4

Nowadays, there is still no suitable method to store large amounts of energy. Hydrogen can be stored physically in carbon nanotubes or chemically in the form of hydride. In this study, sodium borohydride (NaBH₄) was used as the source of hydrogen. However, an inexpensive and useful catalyst (Co–Cr–B/CeO₂) was synthesized using the NaBH₄ reduction method and its property was characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray (EDX), x-ray photoelectron spectroscopy (XPS) and Brunauer–Emmett–Teller (BET) measurements. The optimized Co–Cr–B/CeO₂ catalyst exhibited an excellent hydrogen generation rate (9182 mLg_metal⁻¹min⁻¹) and low activation energy (35.52 kJ mol⁻¹). The strong catalytic performance of the Co–Cr–B/CeO₂ catalyst is thought to be based on the synergistic effect between multimetallic nanoparticles and the effective charge transfer interactions between the metal and the support material.     

Carbon-supported cobalt catalyst for hydrogen generation from alkaline sodium borohydride solution

Low cost transition metal catalysts with high performance are attractive for the development of on-board hydrogen generation systems by catalytic hydrolysis of sodium borohydride (NaBH₄) in fuel cell fields. In this study, hydrogen production from alkaline NaBH₄ via hydrolysis process over carbon-supported cobalt catalysts was studied. The catalytic activity of the supported cobalt catalyst was found to be highly dependent on the calcination temperatures. The hydrogen generation rate increases with calcination temperatures in the range of 200–400 °C, but a high calcination temperature above 500 °C led to markedly decreased activity. X-ray diffraction patterns reveal that the catalysts experience phase transition from amorphous Co–B to crystalline cobalt hydroxide with increase in calcination temperatures. The reaction performance is also dependent on the concentration of NaBH₄, and the hydrogen generation rate increases for lower NaBH₄ concentrations and decreases after reaching a maximum at 10 wt.% of NaBH₄.     

PDMA cryogel beads as a catalyst for hydrogen generation from NaBH4 alcoholysis

Poly[2-(dimethylamino)ethyl methacrylate] cryogel beads were prepared under cryogenic conditions via free radical polymerization and used as a catalyst in the production hydrogen (H₂) from NaBH₄ by alcoholysis. The efficiency of the catalyst was investigated in the range of 0–40 °C by both methanolysis and ethylene glycolysis reactions, and its reuse was tested. Accordingly, it was observed that the methanolysis reaction was faster than the ethylene glycolysis reaction. When the hydrogen generation rate (HGR) values between 0 and 40 °C were compared, it was concluded that the methanolysis reaction rate increased from 1550 to 4800 mL.min⁻¹g⁻¹ and the ethylene glycolysis reaction rate increased from 923 to 3551 mL.min⁻¹g⁻¹. In the alcoholysis reaction catalyzed by PDMA cryogel beads, the activation energy was calculated as 19.34 and 22.77 kJ.mol⁻¹ for the methanolysis and ethylene glycolysis reactions, respectively. After six repetitions, the catalyst activity was calculated over 50% for NaBH₄ methanolysis and ethylene glycolysis.     

A highly active Co-B catalyst for hydrogen generation from sodium borohydride hydrolysis

Co-B catalysts were prepared by the chemical reduction of CoCl₂ with NaBH₄ for hydrogen generation from borohydride hydrolysis. The catalytic properties of the Co-B catalysts were found to be sensitive to the preparation conditions including pH of the NaBH₄ solution and mixing manner of the precursors. A Co-B catalyst with a very high catalytic activity was obtained through the formation of a colloidal Co(OH)₂ intermediate. The ultra-fine particle size of 10 nm accounted for its super activity for hydrogen generation with a maximum rate of 26 L min⁻¹ g⁻¹ at 30 °C. The catalyst also changed the hydrolysis kinetics from zero-order to first-order.     

Cobalt nanoparticles supported on magnetic core-shell structured carbon as a highly efficient catalyst for hydrogen generation from NaBH4 hydrolysis

A novel recyclable cobalt nanocatalyst, supported on magnetic carbon with core-shell structure, was successfully synthesized by using wetness impregnation-chemical reduction method for hydrogen generation from hydrolysis of NaBH₄. The resultant nanocomposite was characterized to determine the structural and physical-chemical properties by a series of analytical techniques such as FT-IR (Fourier transform infrared spectroscopy), XRD (X-ray diffraction), SEM (scanning electron microscope), EDX (energy-dispersive X-ray spectroscopy), TEM (transmission electron microscopy), etc. The results demonstrated that amorphous cobalt nanoparticles were homogeneously surrounded on the surface of the support due to having abundant hydrophilic groups (such as aldehyde and hydroxyl groups) on the surface of carbon layer for the effective immobilization of metal ions. The supported catalyst showed superior catalytic performance towards the hydrolysis reaction of NaBH₄ at room temperature. The total rate of hydrogen generation and activation energy were calculated to be 1403 ml H₂ g_cat^?1 min^?1 and 49.2 kJ mol^?1, respectively, which were comparable to the values of most cobalt-based catalyst reported for hydrogen production from hydrolysis of NaBH₄. Additionally, reusability test revealed that the hydrogen in NaBH₄ substrate could be completely released within 25 min with a minimum hydrogen generation rate of 832 ml H₂ g_cat^?1 min^?1 even after five runs of hydrolytic reaction, implying the as-prepared Co/Fe₃O₄@C composite could be considered as a promising candidate catalyst for portable hydrogen fuel system such as PEMFC (proton exchange membrane fuel cells).     

Hydrogen generation from NaBH4 hydrolysis catalyzed by cobalt (0)-Deposited cross-linked polymer brushes: Optimization with an experimental design approach

Proposing a novel catalyst that achieves catalytic hydrolysis of metal hydrides is an important stage in developing a hydrogen storage system. In this study, a cross-linked gel brush-cobalt (0) composite (Co@P4VP_GB@PMC) has been synthesized to obtain hydrogen from NaBH₄ solution. The morphology, structure, and composition of the obtained catalyst have been characterized by, FTIR, SEM, EDX, BET, XRD, ICP-MS and XPS. The parameters that significantly affect the hydrolysis of NaBH₄ (such as NaBH₄ concentration, NaOH amount, catalyst amount, and temperature) have been investigated using response surface methodology (RSM), an optimization method that has gained increasing importance in recent years. The hydrogen generation rate (HGR) was 4499 mL/min g_cat for Co@P4VP_GB@PMC when the NaBH₄ amount was 241.52 mM, NaOH amount 5 wt%, catalyst amount 10.55 mg and temperature 58.9 °C. Moreover, the apparent activation energy (E_a) for the catalytic hydrolysis reaction has been 41.27 kJmol^-1 obtained under optimum conditions. Additionally, the Co@P4VP_GB@PMC catalyst displayed significant reusability performance for up to five cycles without major loss of its activity. Compared with metal catalysts, this new cross-linked polymer gel brush-cobalt catalyst has excellent potential applications for hydrogen production by hydrolysis of metal hydrides due to its simple synthesis, low cost, and the easy availability of raw materials.     

Fast hydrogen generation from NaBH4 hydrolysis catalyzed by carbon aerogels supported cobalt nanoparticles

Carbon aerogels (CAs) with oxygen-rich functional groups and high surface area are synthesized by hydrothermal treatment of glucose in the presence of boric acid, and are used as the support for loading cobalt catalysts (CAs/Co). Cobalt nanoparticles distribute uniformly on the surface of ACs, creating highly dispersed catalytic active sites for hydrolysis of alkaline sodium borohydride solution. A rapid hydrogen generation rate of 11.22 L min⁻¹ g_(cobalt)⁻¹ is achieved at 25 °C by hydrolysis of 1 wt% NaBH₄ solution containing 10 wt% NaOH and 20 mg the CAs/Co catalyst with a cobalt loading of 18.71 wt%. Furthermore, various influences are systematically investigated to reveal the hydrolysis kinetics characteristics. The activation energy is found to be 38.4 kJ mol⁻¹. Furthermore, the CAs/Co catalyst can be reusable and its activity almost remains unchanged after recycling, indicating its promising applications in fuel cell.     

Performance improvement of oxygen on the carbon substrate surface for dispersion of cobalt nanoparticles and its effect on hydrogen generation rate via NaBH4 hydrolysis

Carbon substrates, as previously reported, are colloidal carbon spheres (CCS) that contain oxygen-rich functional groups on the surface could that provide a suitable support for Co catalysts used for the hydrolysis of NaBH₄. Our results show that the unmodified CCS substrate does not adequately interact with the Co²⁺ precursor to decrease the cobalt ion concentration in solution. However, after successful modification of the oxygen groups on the CCS substrate's surface, the Co ion concentration in solution decreased by 30% indicating interaction of the Co ions with the substrate surface. Also the cobalt dispersion and the hydrogen generation rate (HGR) for the catalysts supported on the modified substrate is much better than for the Co catalyst supported on the unmodified substrate. Therefore, the presence of oxygen on the substrate surface is not sufficient to provide a suitable dispersion and performance for nanocatalysts and modification of the surface leads to an improved catalyst.     

Hydrogen generation from the hydrolysis of ammonia-borane using intrazeolite cobalt(0) nanoclusters catalyst

Previously being used as highly active catalyst in the hydrolysis of sodium borohydride, intrazeolite cobalt(0) nanoclusters were also employed as catalyst in the hydrolysis of ammonia-borane (H₃NBH₃). Intrazeolite cobalt(0) nanoclusters were found to be active catalyst in this hydrolysis reaction of ammonia-borane providing 5450 total turnovers at room temperature before deactivation. The results of the kinetic study shows that the catalytic hydrolysis of AB is first order with respect to the catalyst concentration and zero order with respect to substrate concentration. Activation parameters could be obtained from the evaluation of the rate constants at different temperature. The results reveal that intrazeolite cobalt(0) nanoclusters can be considered as promising candidate to be used as catalyst in developing highly efficient portable hydrogen generation systems using ammonia-borane as solid hydrogen storage material.     

Fabrication and characterization of poly(tannic acid) coated magnetic clay decorated with cobalt nanoparticles for NaBH4 hydrolysis: RSM-CCD based modeling and optimization

Hydrogen generation from sodium borohydride (NaBH₄) hydrolysis in the presence of metal catalysts is a frequently used and encouraging method for hydrogen storage. Metal nanoparticle-supported catalysts are better recyclability and dispersion than unsupported metal catalysts. In this study, the synthesis and characterization of a polymer-supported catalyst for hydrogen generation using NaBH₄ have been investigated. For the synthesis of polymeric material, first of all, kaolin (KLN) clay has been magnetically rendered by using the co-precipitation method (Fe₃O₄@KLN) and then coated with poly tannic acid (PTA@Fe₃O₄@KLN). Then, the catalyst loaded with cobalt (Co) nanoparticles have been obtained with the NaBH₄ reduction method (Co@PTA@Fe₃O₄@KLN). The surface morphology and structural properties of the prepared catalysts have been determined using methods such as scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), X-ray powder diffraction (XRD), X-ray photoelectron spectroscopy (XPS), inductively coupled plasma mass spectrometry (ICP-MS) and vibrating sample magnetometer (VSM). The optimization of the most important variables (NaBH₄ amount, NaOH amount, catalyst amount, and metal loading rate) affecting the hydrolysis of NaBH₄ using the synthesized polymeric catalysts was carried out using response surface methodology (RSM). Depending on the evaluated parameters, the desired response was determined to be hydrogen production rate (HGR, mL/g min). HGR was 1540.4 mL/g_cat. min. in the presence of the Co@PTA@Fe₃O₄@KLN at optimum points obtained via RSM (NaBH₄ amount 0.34 M, NaOH amount 7.9 wt%, catalyst amount 3.84 mg/mL, and Co loading rate 6.1%). The reusability performance of the catalyst used in hydrolysis of NaBH₄ was investigated under optimum conditions. It was concluded that the catalyst is quite stable.     

Hydrogen generation via cross-linked glucomannan supported cobalt nano catalyst

Hydrogen generation through hydrolysis of sodium borohydride was examined over a series of supported cobalt nano particles as novel catalysts. For the first time extracted Glucomannan from Orchis Mascula used as a suitable matrix for preparation and stabilization of cobalt catalysts. Insoluble glucomannan obtained by polymerization reaction in the presence of MBA cross-linker and MAA monomer. Size, morphology and hydrogen generation activity of Co-glucomannan powders are studied by varying MAA/MBA ratios. XRD, XPS, FE-SEM and TEM techniques were used to characterization of obtained catalysts. All nano catalysts are formed in amorphous phase. Electron microscopic images confirmed that almost all particles are less than 10 nm. It is shown, cobalt particles are dispersed on the surface of glucomannan polymer without agglomeration. Catalytic activity of obtained Co-glucomannan are tested on hydrogen generation over hydrolysis of sodium borohydride reaction. Kinetic studies were applied to determine partial order respect to catalyst dosage and initial concentration of sodium borohydride. Finally, Arrhenius equation was used to find activation energy of hydrolysis sodium borohydride reaction over Co-glucomannan nano catalyst.     

Favored hydrogenation of linear carbon monoxide over cobalt loaded on fibrous silica KCC-1

In this study, the conversion of CO into CH₄ was investigated utilizing a series of cobalt loaded on fibrous silica (KCC-1) catalysts (Co loading of 5–30 wt%), that were synthesized via microemulsion and impregnation techniques. FESEM-EDX and N₂ physisorption demonstrated that the KCC-1 possessed a spherical structure with fibrous silica dendrimeric morphology with a superior surface area of 861 m²g^-1. A significant decreased in the catalyst surface area was noticed upon the addition of Co, suggesting a possible occurrence of KCC-1 pore blockage. Inversely, the number of basic sites on KCC-1 was enhanced after the incorporation of Co, as observed by pyrrole adsorbed FTIR. At 523 K, bare KCC-1 exhibited a very low activity for CO methanation due to low basicity and the absence of surface active sites. The 20Co/KCC-1 demonstrated the best catalytic performance with 72.7% yield of CH₄ and 6.8% of CO₂. These results were plausibly attributed to the high intrinsic number of basic sites and high dispersion of Co on KCC-1 support. A detailed in-situ FTIR spectroscopy study revealed that both types of associative and dissociative mechanism pathways significantly contributed to the high catalytic methanation activity. In addition to the dissociative mechanism, the linear CO species adsorbed on the Co metal by associative mechanism was also further hydrogenated to obtain the final CH₄ products.     

Boosted methane dry reforming for hydrogen generation on cobalt catalyst with small cerium dosage

Metal-support interface influences the catalytic activity and physical properties of heterocatalysts dramatically. Herein, the effect of cerium on material properties and catalytic activity of cobalt over gamma-alumina applied in dry reforming of methane (DRM) was investigated. The dispersion of cobalt over gamma-alumina was noticeably improved with low cerium dosages ranging from 0.1 to 0.5 wt%. In addition, the presence of Ce promoter on catalyst surface led to an enhancement in reducibility of cobalt oxide to cobalt metal in the catalyst activation. Using CO₂-temperature programmed desorption technique, the catalyst basicity was found to increase proportionally with cerium loading. At an optimal dosage of 0.3–0.5 wt%, the cerium promoted cobalt supported on gamma catalyst displayed outstanding performance in DRM with noticeable conversion improvements up to 11% in both methane and carbon dioxide.     

Controllable hydrogen production from NaBH4 hydrolysis promoted by acetic acid

Numerous catalysts have been widely investigated for accelerating hydrogen production from NaBH₄ hydrolysis. However, these catalysts are usually complicated in structures, costly in fabrication, and hazardous for environment. In this work, cheap and environment-friendly acetic acid, CH₃COOH, is employed to promote NaBH₄ hydrolysis to produce hydrogen in a considerable rate. The experimental results demonstrate that the addition of suitable amount of CH₃COOH into NaBH₄ solutions stabilized with NaOH could dramatically accelerate the hydrolysis reaction. Additionally, the start/stop of NaBH₄ hydrolysis could be controlled by adding acid or base into the solution to realize “go-as-you-please” on-site hydrogen production.     

Synthesis of cobalt-doped catalyst for NaBH4 hydrolysis using eggshell biowaste

In the present study, a cobalt-doped catalyst was prepared from chicken eggshell powder (CEP) biowaste to be used in the hydrolysis of sodium borohydride (NaBH₄). In the presence of the prepared catalyst (CEP_cat), possible effects of the parameters of NaOH concentration (%), catalyst amount (g), NaBH₄ concentration (%), process temperature (^oC) and reusability affecting the hydrolysis of sodium borohydride were examined. The CEP_cat obtained was characterized with FT-IR, TGA, XRD, SEM and EDX analyses. The hydrogen generation rate (HGR) was determined as 432 mL g_Co⁻¹ min⁻¹ in the presence of 1 g CEP_cat, a CoO/CaO ratio of 10/90 and 1% NaBH₄ concentration. The activation energy of the NaBH₄ hydrolysis reaction was calculated as 16.78 kJ mol⁻¹. After 16 reuses of the CEP_cat there was no significant decrease in the hydrogen volume. Compared to the first use while there was an increase in the HGR. These results showed that the CEP_cat prepared has a significant advantage over other catalysts for use in NaBH₄ hydrolysis.     

Silica embedded cobalt(0) nanoclusters: Efficient, stable and cost effective catalyst for hydrogen generation from the hydrolysis of ammonia borane

Cobalt(0) nanoclusters embedded in silica (Co@SiO₂) were prepared by a facile two-step procedure. In the first step, the hydrogenphosphate anion (HPO₄²⁻) stabilized cobalt(0) nanoclusters were in situ generated from the reduction of cobalt(II) chloride during the hydrolysis of sodium borohydride (NaBH₄) in the presence of stabilizer. Next, HPO₄²⁻ anion-stabilized cobalt(0) nanoclusters were embedded in silica formed by in situ hydrolysis and condensation of tetraethylorthosilicate added as ethanol solution. Co@SiO₂ can be separated from the solution by vacuum filtration and characterized by UV-Vis electronic absorption spectroscopy, TEM, SEM-EDX, ATR-IR and ICP-OES techniques. Co@SiO₂ are found to be highly active and stable catalysts in the hydrolysis of ammonia borane (AB) even at low cobalt concentration and room temperature. They provide an initial turnover frequency of 13.3 min⁻¹ and 24,400 total turnovers over 52 h in the hydrolysis of AB at 25.0 ± 0.5 °C. Moreover, Co@SiO₂ retain 72% and 74% of the initial activity after ten runs recyclability and five cycles reusability test in the hydrolysis of AB, respectively. The kinetics of hydrogen generation from the hydrolysis of AB catalyzed by Co@SiO₂ was studied depending on the catalyst concentration, substrate concentration, and temperature. The activation parameters of this catalytic reaction were also determined from the evaluation of the kinetic data.