Exergy analysis of a dual-level binary geothermal power plant

Exergy analysis of a 12.4 MW existing binary geothermal power plant is performed using actual plant data to assess the plant performance and pinpoint sites of primary exergy destruction. Exergy destruction throughout the plant is quantified and illustrated using an exergy flow diagram, and compared to the energy flow diagram. The causes of exergy destruction in the plant include the exergy of the working fluid lost in the condenser, the exergy of the brine reinjected, the turbine-pump losses, and the preheater–vaporizer losses. The exergy destruction at these sites accounts for 22.6, 14.8, 13.9, and 13.0% of the total exergy input to the plant, respectively. Exergetic efficiencies of major plant components are determined in an attempt to assess their individual performances. The exergetic efficiency of the plant is determined to be 29.1% based on the exergy of the geothermal fluid at the vaporizer inlet, and 34.2% based on the exergy drop of the brine across the vaporizer–preheater system (i.e. exergy input to the Rankine cycle). For comparison, the corresponding thermal efficiencies for the plant are calculated to be 5.8 and 8.9%, respectively.     

Performance improvements for olive oil refining plants

The main objective of this study, which is conducted for the first time to the best of the authors' knowledge, is to identify improvements in olive oil refinery plants' performance. In the analyses, the actual operational data are used for performance assessment purposes. The refinery plant investigated is located in Izmir Turkey and has an oil capacity of 6250 kg h⁻¹. It basically incorporates steam generators, several tanks, heat exchangers, a distillation column, flash tanks and several pumps. The values for exergy efficiency and exergy destruction of operating components are determined based on a reference (dead state) temperature of 25°C. An Engineering Equation Solver (EES) software program is utilized to do the analyses of the plant. The exergy transports between the components and the consumptions in each of the components of the whole plant are determined for the average parameters obtained from the actual data. The exergy loss and flow diagram (the so‐called Grassmann diagram) are also presented for the entire plant studied to give quantitative information regarding the proportion of the exergy input that is dissipated in the various plant components. Among the observed components in the plant, the most efficient equipment is found to be the shell‐ and tube‐type heat exchanger with an exergy efficiency value of 85%. The overall exergetic efficiency performance of the plant (the so‐called functional exergy efficiency) is obtained to be about 12%, while the exergy efficiency value on the exergetic fuel–product basis is calculated to be about 65%. Copyright © 2009 John Wiley & Sons, Ltd.     

Energy,exergy and exergoeconomic analysis of a steam power plant: A case study

The objective of this paper is to perform the energy, exergy and exergoeconomic analysis for the Hamedan steam power plant. In the first part of the paper, the exergy destruction and exergy loss of each component of this power plant is estimated. Moreover, the effects of the load variations and ambient temperature are calculated in order to obtain a good insight into this analysis. The exergy efficiencies of the boiler, turbine, pump, heaters and the condenser are estimated at different ambient temperatures. The results show that energy losses have mainly occurred in the condenser where 306.9 MW is lost to the environment while only 67.63 MW has been lost from the boiler. Nevertheless, the irreversibility rate of the boiler is higher than the irreversibility rates of the other components. It is due to the fact that the combustion reaction and its high temperature are the most significant sources of exergy destruction in the boiler system, which can be reduced by preheating the combustion air and reducing the air–fuel ratio. When the ambient temperature is increased from 5 to 24°C, the irreversibility rate of the boiler, turbine, feed water heaters, pumps and the total irreversibility rate of the plant are increased. In addition, as the load varies from 125 to 250 MW (i.e. full load) the exergy efficiency of the boiler and turbine, condenser and heaters are increased due to the fact that the power plant is designed for the full load. In the second part of the paper, the exergoeconomic analysis is done for each component of the power plant in order to calculate the cost of exergy destruction. The results show that the boiler has the highest cost of exergy destruction. In addition, an optimization procedure is developed for that power plant. The results show that by considering the decision variables, the cost of exergy destruction and purchase can be decreased by almost 17.11%. Copyright © 2008 John Wiley & Sons, Ltd.     

Exergy analysis of a coal‐based 210 MW thermal power plant

In the present work, exergy analysis of a coal‐based thermal power plant is done using the design data from a 210 MW thermal power plant under operation in India. The entire plant cycle is split up into three zones for the analysis: (1) only the turbo‐generator with its inlets and outlets, (2) turbo‐generator, condenser, feed pumps and the regenerative heaters, (3) the entire cycle with boiler, turbo‐generator, condenser, feed pumps, regenerative heaters and the plant auxiliaries. It helps to find out the contributions of different parts of the plant towards exergy destruction. The exergy efficiency is calculated using the operating data from the plant at different conditions, viz. at different loads, different condenser pressures, with and without regenerative heaters and with different settings of the turbine governing. The load variation is studied with the data at 100, 75, 60 and 40% of full load. Effects of two different condenser pressures, i.e. 76 and 89 mmHg (abs.), are studied. Effect of regeneration on exergy efficiency is studied by successively removing the high pressure regenerative heaters out of operation. The turbine governing system has been kept at constant pressure and sliding pressure modes to study their effects. It is observed that the major source of irreversibility in the power cycle is the boiler, which contributes to an exergy destruction of the order of 60%. Part load operation increases the irreversibilities in the cycle and the effect is more pronounced with the reduction of the load. Increase in the condenser back pressure decreases the exergy efficiency. Successive withdrawal of the high pressure heaters show a gradual increment in the exergy efficiency for the control volume excluding the boiler, while a decrease in exergy efficiency when the whole plant including the boiler is considered. Keeping the main steam pressure before the turbine control valves in sliding mode improves the exergy efficiencies in case of part load operation. Copyright © 2006 John Wiley & Sons, Ltd.     

Exergy analysis of an integrated solar combined cycle system

Exergetic analysis has become an integral part of thermodynamic assessment of any power generation system. Energy and exergy studies for power plants optimum design and for combined chemical industries received much attention recently. An Integrated Solar Combined Cycle System (ISCCS) is proposed as a means of integrating a parabolic trough solar thermal plant with modern combined cycle power plants. In this study attempt will be made to analyze the Integrated Solar Combined Cycle in Yazd, Iran using design plant data. Energy and exergy analysis for the solar field and combined cycle is carried out to assess the plant performance and pinpoint sites of primary exergy destruction. Exergy destruction throughout the plant is quantified and illustrated using an exergy flow diagram, and compared to the energy flow diagram. The causes of exergy destruction in the plant include: losses in combustor, collector, heat exchangers, and pump & turbines which accounts for 29.62, 8.69, 9.11 and 8% of the total exergy input to the plant, respectively. Exergetic efficiencies of the major plant components are determined in an attempt to assess their individual performances.     

Modified exergoeconomic modeling of geothermal power plants

In this study, a modified exergoeconomic model is proposed for geothermal power plants using exergy and cost accounting analyses, and a case study is in this regard presented for the Tuzla geothermal power plant system (Tuzla GPPS) in Turkey to illustrate an application of the currently modified exergoeconomic model. Tuzla GPPS has a total installed capacity of 7.5 MW and was recently put into operation. Electricity is generated using a binary cycle. In the analysis, the actual system data are used to assess the power plant system performance through both energy and exergy efficiencies, exergy losses and loss cost rates. Exergy efficiency values vary between 35% and 49% with an average exergy efficiency of 45.2%. The relations between the capital costs and the exergetic loss/destruction for the system components are studied. Six new exergetic cost parameters, e.g., the component annualized cost rate, exergy balance cost, overall unavoidable system exergy destruction/loss cost rate, overall unavoidable system exergy destruction/loss cost rate, overall unavoidable system exergy production cost rate and the overall unavoidable system exergy production cost rate are studied to provide a more comprehensive evaluation of the system.     

Exergetic efficiency and options for improving sewage sludge gasification in supercritical water

The present article deals with an exergy analysis of a process under development for the gasification of biomass in supercritical water (supercritical water gasification, SCWG). This process is aimed at generating hydrogen out of the biogenic feedstock sewage sludge. The principle of the process is based on making use of the modifications of specific physical and chemical properties of water above the critical point (T=374°C, p=221 bar). These properties allow for a nearly complete conversion of the organic substance contained in the feed material into energy-rich fuel gases, containing hydrogen, carbon dioxide and methane. Based on a steady-state model of the process, exergy flow rates are calculated for all components and a detailed exergy analysis is performed. From the exergetic variables, options to improve the individual plant components as well as the overall plant are derived. The components with the highest proportion of exergy destruction in the complete process are identified and possibilities of improving them and the complete system in order to increase the overall efficiency are demonstrated. The combustion chamber necessary for heat supply is found to be the component with the highest proportion of exergy destruction of the complete plant. Moreover, the components of air preheater, reactor contribute significantly to the exergy destruction of the complete system. Copyright © 2006 John Wiley & Sons, Ltd.     

Exergy analysis of Joule–Thomson cryogenic refrigeration cycle with an ejector

In this paper, exergy method is applied to analyze the ejector expansion Joule–Thomson (EJT) cryogenic refrigeration cycle. The exergy destruction rate in each component of the EJT cycle is evaluated in detail. The effect of some main parameters on the exergy destruction and exergetic efficiency of the cycle is also investigated. The most significant exergy destruction rates in the cycle are in the compressor and ejector. The ejector pressure ratio and compressor isothermal efficiency have a significant effect on the exergetic efficiency of the EJT cycle. The exergy analysis results show the EJT cycle has an obvious increase in the exergetic efficiency compared to the basic Joule–Thomson refrigeration cycle. A significant advantage from the use of the ejector is that the total exergy destruction of the EJT cycle can be reduced due to much more decreasing of the exergy destruction rates in the compressor and expansion valve. The exergy analysis also reconfirms that applying an ejector is a very important approach to improve the performance of the Joule–Thomson cryogenic refrigeration cycle.     

Performance and parametric investigation of a binary geothermal power plant by exergy

Exergy analysis of a binary geothermal power plant is performed using actual plant data to assess the plant performance and pinpoint sites of primary exergy destruction. Exergy destruction throughout the plant is quantified and illustrated using an exergy diagram, and compared to the energy diagram. The sites with greater exergy destructions include brine reinjection, heat exchanger and condenser losses. Exergetic efficiencies of major plant components are determined in an attempt to assess their individual performances. The energy and exergy efficiencies of the plant are 4.5% and 21.7%, respectively, based on the energy and exergy of geothermal water at the heat exchanger inlet. The energy and exergy efficiencies are 10.2% and 33.5%, respectively, based on the heat input and exergy input to the binary Rankine cycle. The effects of turbine inlet pressure and temperature and the condenser pressure on the exergy and energy efficiencies, the net power output and the brine reinjection temperature are investigated and the trends are explained.     

Exergoeconomic and thermodynamic analyses of an externally fired combined cycle with hydrogen production and injection to the combustion chamber

A hydrogen production unit is successfully integrated with an externally fired combined cycle using biomass fuel. The hydrogen produced in an electrolyzer can be used for other purposes, but when there is temporarily no market for it is injected into the combustion chamber of an externally fired combined cycle. Injecting hydrogen into the combustion chamber was found to reduce fuel consumption by almost 27%. Moreover, hydrogen injection decreased the energy efficiency and exergy efficiency by 45%, and decreased both the exergy loss and exergy destruction rates. Meanwhile, CO₂ emissions decreased by 32%. However, there are some disadvantages to hydrogen injection, especially from the viewpoint of exergoeconomics. The total unit product cost for the externally fired combined cycle with hydrogen injection is almost 27% more than the unit without hydrogen injection, although the exergy loss and destruction costs decreased with hydrogen injection. The value of the relative cost difference with hydrogen injection rises by 40%. Also the exergoeconomic assessment demonstrates that the cost of components (purchase and maintenance) are higher than cost of components' exergy destruction for both cycles, i.e., with and without hydrogen injection. As the compressor pressure ratio increases, optimal points are identified for biomass flow rate, energy and exergy efficiencies, exergy destruction and loss rates, exergy destruction and loss exergy cost rates, total unit product cost and relative cost difference.     

Energy and exergy analysis of a steam power plant in Jordan

In this study, the energy and exergy analysis of Al-Hussein power plant in Jordan is presented. The primary objectives of this paper are to analyze the system components separately and to identify and quantify the sites having largest energy and exergy losses. In addition, the effect of varying the reference environment state on this analysis will also be presented. The performance of the plant was estimated by a component-wise modeling and a detailed break-up of energy and exergy losses for the considered plant has been presented. Energy losses mainly occurred in the condenser where 134 MW is lost to the environment while only 13 MW was lost from the boiler system. The percentage ratio of the exergy destruction to the total exergy destruction was found to be maximum in the boiler system (77%) followed by the turbine (13%), and then the forced draft fan condenser (9%). In addition, the calculated thermal efficiency based on the lower heating value of fuel was 26% while the exergy efficiency of the power cycle was 25%. For a moderate change in the reference environment state temperature, no drastic change was noticed in the performance of major components and the main conclusion remained the same; the boiler is the major source of irreversibilities in the power plant. Chemical reaction is the most significant source of exergy destruction in a boiler system which can be reduced by preheating the combustion air and reducing the air–fuel ratio.     

Energy,exergy, and sensitivity analyses of underwater compressed air energy storage in an island energy system

An underwater compressed air energy storage (UWCAES) system is integrated into an island energy system. Both energy and exergy analyses are conducted to scrutinize the performance of the UWCAES system. The analyses reveal that a round‐trip efficiency of 58.9% can be achieved. However, these two analyses identify different directions for further improvement. The heat exchangers, expanders, compressors, electric motors, and generators account for the most exergy destruction. A sensitivity analysis is also conducted to investigate the importance of different input parameters on the round‐trip exergy efficiency of the UWCAES system. The results of both local and global analyses show that the round‐trip exergy efficiency is most sensitive to the isentropic efficiency of the expanders and compressors, and the efficiencies of the electric motors and generators. The impacts of the heat exchangers, the self‐discharge rate of the air accumulator, the inner diameter of the pneumatic pipelines, and the insulation thickness of the hot‐oil tank on the round‐trip exergy efficiency are shown to be highly nonlinear.     

Performance assessment and optimization of industrial pasta drying

Drying is a high‐energy‐intensive operation and an important step in the pasta production. In this study, exergy analysis of a four‐step drying system in a farfalle pasta production line using actual operational data obtained from a plant located in Izmir, Turkey, was performed. Exergy loss rates, evaporation rates, exergy efficiencies, and improvement in potential rates for each dryer section were determined in this drying system. The exergy efficiency values varied between 0.25% and 5.27% from the predrying to the final drying section. The exergy efficiency value for the entire drying system was calculated to be 2.96%, and the highest exergetic improvement in potential rate was 165.54 kW for the first dryer section. Copyright © 2013 John Wiley & Sons, Ltd.     

Thermodynamic analysis of a multigeneration system using solid oxide cells for renewable power-to-X conversion

A hybrid renewable-based integrated energy system for power-to-X conversion is designed and analyzed. The system produces several valuable commodities: Hydrogen, electricity, heat, ammonia, urea, and synthetic natural gas (SNG). Hydrogen is produced and stored for power generation from solar energy by utilizing solid oxide electrolyzers and fuel cells. Ammonia, urea, and synthetic natural gas are produced to mitigate hydrogen transportation and storage complexities and act as energy carriers or valuable chemical products. The system is analyzed from a thermodynamic perspective, the exergy destruction rates are compared, and the effects of different parameters are evaluated. The overall system's energy efficiency is 56%, while the exergy efficiency is 14%. The highest exergy destruction occurs in the Rankine cycle with 48 MW. The mass flow rates of the produced chemicals are 0.064, 0.088, and 0.048 kg/s for ammonia, urea, and SNG, respectively.     

Energy–exergy analysis of 70‐MW gas turbine unit under the variable operation condition

Exergy and energy analyses were carried out in each component to study the effect of compression ratio, ambient temperature, and load on energy losses and exergy destruction. The highest exergy destruction occurred in the combustion chamber and the lowest exergy destruction occurred in the compressor. Also, the maximum thermal efficiency of the gas turbine unit and second law efficiency are 33.77% and 32.25%, respectively. The peak load of the selected power station is 65 MW. This study reveals possible areas of focus to improve performance of the power plant in the future.     

Energy and exergy analysis of hydrogen production by solid oxide steam electrolyzer plant

Energy and exergy analysis has been conducted to investigate the thermodynamic–electrochemical characteristics of hydrogen production by a solid oxide steam electrolyzer (SOSE) plant. All overpotentials involved in the SOSE cell have been included in the thermodynamic model. The waste heat in the gas stream of the SOSE outlet is recovered to preheat the H₂O stream by a heat exchanger. The heat production by the SOSE cell due to irreversible losses has been investigated and compared with the SOSE cell's thermal energy demand. It is found that the SOSE cell normally operates in an endothermic mode at a high temperature while it is more likely to operate in an exothermic mode at a low temperature as the heat production due to overpotentials exceeds the thermal energy demand. A diagram of energy and exergy flows in the SOSE plant helps to identify the sources and quantify the energy and exergy losses. The exergy analysis reveals that the SOSE cell is the major source of exergy destruction. The energy analysis shows that the energy loss is mainly caused by inefficiency of the heat exchangers. The effects of some important operating parameters, such as temperature, current density, and H₂O flow rate, on the plant efficiency have been studied. Optimization of these parameters can achieve maximum energy and exergy efficiencies. The findings show that the difference between energy efficiency and exergy efficiency is small as the high-temperature thermal energy input is only a small fraction of the total energy input. In addition, the high-temperature waste heat is of high quality and can be recovered. In contrast, for a low-temperature electrolysis plant, the difference between the energy and exergy efficiencies is more apparent because considerable amount of low-temperature waste heat contains little exergy and cannot be recovered effectively. This study provides a better understanding of the energy and exergy flows in SOSE hydrogen production and demonstrates the importance of exergy analysis for identifying and quantifying the exergy destruction. The findings of the present study can further be applied to perform process optimization to maximize the cost-effectiveness of SOSE hydrogen production.     

Exergy analysis of multi-effect water–LiBr absorption systems: From half to triple effect

An exergy analysis, which only considers the unavoidable exergy destruction, is conducted for single, double, triple and half effect Water–Lithium bromide absorption cycles. Thus, the obtained performances represent the maximum achievable performance under the given operation conditions.The coefficient of performance (COP), the exergetic efficiencies and the exergy destruction rates are determined and the effect of the heat source temperature is evaluated. As expected, the COP increases significantly from double lift to triple effect cycles. The exergetic efficiency varies less among the different configurations. In all cycles the effect of the heat source temperature on the exergy destruction rates is similar for the same type of components, while the quantitative contributions depend on cycle type and flow configuration. Largest exergy destruction occurs in the absorbers and generators, especially at higher heat source temperatures.     

Exergoeconomic analysis of a fluidized-bed coal combustor (FBCC) steam power plant

Exergoeconomic analysis has been used as a powerful tool to study and optimize various types of energy-related systems. This study deals with an exergoeconomic analysis of an FBCC steam power plant, located in the city of Izmir, Turkey using actual operational data. This plant consists of a ventilation fan (VF), an FBCC, a heat recovery steam generator (HRSG), a cyclone (CY), an economizer (ECO), an aspiration fan (AF), a pump (P) and a chimney (CH) as sub-systems. Quantitative exergy cost balance for each component and the whole FBCC plant is considered. The exergetic efficiency of this plant is calculated to be 20.28% at a steam mass flow rate of 1.861 kg/s. The highest exergy destruction rate occurs in the FBCC with an irreversibility rate of 89.2%, followed by HRSG, VF, ECO, AF, CH and P. The unit exergy cost and exergy cost of steam produced by the FBCC steam plant amount to 17.88 US$/GJ and 93.57 US$/h, respectively. This study demonstrates that exergoeconomic analysis can provide extra information than exergy analysis, while the results obtained from this analysis present cost-based information.     

Thermodynamic analysis of a hybrid geothermal heat pump system

A thermodynamic analysis of a hybrid geothermal heat pump system is carried out. Mass, energy, and exergy balances are applied to the system, which has a cooling tower as a heat rejection unit, and system performance is evaluated in terms of coefficient of performance and exergy efficiency. The heating coefficient of performance for the overall system is found to be 5.34, while the corresponding exergy efficiency is 63.4%. The effect of ambient temperature on the exergy destruction and exergy efficiency is investigated for the system components. The results indicate that the performance of hybrid geothermal heat pump systems is superior to air-source heat pumps.     

Energy and exergy analyses of a hybrid molten carbonate fuel cell system

This study deals with the energy and exergy analysis of a molten carbonate fuel cell hybrid system to determine the efficiencies, irreversibilities and performance of the system. The analysis includes the operation of each component of the system by mass, energy and exergy balance equations. A parametric study is performed to examine the effect of varying operating pressure, temperature and current density on the performance of the system. Furthermore, thermodynamic irreversibilities in each component of the system are determined. An overall energy efficiency of 57.4%, exergy efficiency of 56.2%, bottoming cycle energy efficiency of 24.7% and stack energy efficiency of 43.4% are achieved. The results demonstrate that increasing the stack pressure decreases the overpotential losses and, therefore, increases the stack efficiency. However, this increase is limited by the remaining operating conditions and the material selection of the stack. The fuel cell and the other components in which chemical reactions occur, show the highest exergy destruction in this system. The compressor and turbine on the other hand, have the lowest entropy generation and, thus, the lowest exergy destruction.