TiO2 and ZrO2 supported Ru catalysts for CO mitigation following the water-gas shift reaction

CO oxidation and methanation over Ru-TiO₂ and Ru-ZrO₂ catalysts were investigated for CO removal for applications in proton exchange membrane fuel cells. The catalysts were synthesised by the deposition precipitation method at a pH of 7–7.5 for better interactions between the support and the active Ru metal. Various characterization experiments such as TPR, XPS, FTIR-CO, CO chemisorption and HRTEM were conducted to better understand the physio-chemical properties of Ru on the supports. Both catalysts showed excellent activity for the total oxidation of CO, however, with the addition of H₂, the catalysts activity to CO oxidation decreased significantly. Higher temperatures for the preferential oxidation reaction indicated that the Ru catalysts not only oxidize CO, but hydrogenate it as well. Furthermore, H₂ oxidation was favoured over the catalysts. Hydrogenation of CO over these catalysts gave high CO conversion and selectivity towards CH₄. Both the catalysts showed similar activity across the temperature range screened and gave maximum CO conversions of 99.9% from 240 °C onwards, with 99.9% selectivity towards CH₄. The catalysts also showed good stability in the reaction and the similarities in the catalytic activity of these were attributed to the well-dispersed Ru metal over the supports. The Ru catalysts effectively reduced CO concentrations in the reformate gas to less than 10 ppm, as is required for practical applications.     

Experimental optimization analysis on operating conditions of CO removal process from hydrogen-rich reformate

The catalytic effects of CO preferential oxidation and methanation catalysts for deep CO removal under different operating conditions (temperature, space velocity, water content, etc.) are systematically studied from the aspects of CO content, CO selectivity, and hydrogen loss index. Results indicate that the 3 wt% Ru/Al₂O₃ preferential oxidation catalysts reduce CO content to below 10 ppm with a high hydrogen consumption of 11.6–15.7%. And methanation catalysts with 0.7 wt% Ru/Al₂O₃ also exhibit excellent CO removal performance at 220–240 °C without hydrogen loss. Besides, NiCl_x/CeO₂ methanation catalysts possess the characteristics of high space velocity, high activity, and high water-gas resistance, and can maintain the CO content at close to 20 ppm. Based on these experimental results, the coupling scheme of combining NiCl_x/CeO₂ methanation catalysts (low cost and high reaction space velocity) with 0.7 wt% Ru/Al₂O₃ methanation catalysts (high activity) to reduce CO content to below10 ppm is proposed.     

Combined dry reforming and partial oxidation of methane to synthesis gas on noble metal catalysts

In this paper CO₂ reforming of methane combined with partial oxidation of methane to syngas over noble metal catalysts (Rh, Ru, Pt, Pd, Ir) supported on alumina-stabilized magnesia has been studied. The catalysts were characterized by using BET, XRD, SEM, TEM, TPR, TPH and H₂S chemisorption techniques. The H₂S chemisorption analysis showed an active metal crystallite size in the range of 1.8-4.24 nm for the prepared catalysts. The obtained results revealed that the Rh and Ru catalysts showed the highest activity in combined reforming and both the dry reforming and partial oxidation of methane. The obtained results also showed a high catalytic stability without any decrease in methane conversion up to 50 h of reaction. In addition, the H₂/CO ratio was around 2 and 0.7 over different catalysts for catalytic partial oxidation and dry reforming, respectively.     

Complete removal of carbon monoxide in hydrogen-rich gas stream through methanation over supported metal catalysts

Complete removal of CO by methanation in H₂-rich gas stream was performed over different metal catalysts. Ni/ZrO₂ and Ru/TiO₂ were the most effective catalysts for complete removal of CO through the methanation. These catalysts can decrease a concentration of CO from 0.5% to $\text{20}\text{ppm}$ in the gases formed by the steam reforming of methane with a significantly low conversion of CO₂ into methane. Catalytic activities of supported Ni and Ru strongly depended on the type of supports, i.e. ZrO₂ for Ni and TiO₂ for Ru are suitable supports for the methanation of CO. The effect of catalytic supports on methanation of CO could be explained by particles sizes of Ni and Ru metal. Catalytic activity of supported Ru catalysts for the complete removal of CO through methanation became higher as particle sizes of Ru metal became smaller, while Ni metal particles with relatively larger diameters were effective for the reaction.     

Water-gas shift of reformate streams over mono-metallic PGM catalysts

Mono-metallic Pt and Rh catalysts supported on both CeO₂ and TiO₂ were prepared and tested for water-gas shift activity in a Flowrence, high throughput reactor system. The feed composition mimicked a typical fuel processor, steam methane reformer outlet stream. The Pt/CeO₂ catalyst showed the best metal activity of ～3.8 E-07 moles CO converted·gPt^-1 s^-1, at a Pt loading of 0.5 wt%, activity decreasing with increasing metal loading. Furthermore, the Pt/CeO₂ catalyst produced almost no methane while the Rh based catalysts led to substantial methanation.     

Lowering risk of methanation of carbon support in Ru/carbon catalysts for CO methanation by adding lanthanum

Two series of Ru/C catalysts doped with lanthanum ions are prepared and studied in CO methanation in the H₂-rich gas. The samples are characterized by N₂ physisorption, TG-MS studies, XRD, XPS, TEM/STEM and CO chemisorption. Two graphitized carbons differing in surface area (115 and 80.6 m²/g) are used as supports. The average sizes of ruthenium crystallites deposited on their surfaces are 4.33 and 5.95 nm, respectively. The addition of the proper amount of La to the Ru/carbon catalysts leads to an above 20% increase in the catalytic activity along with stable CH₄ selectivity higher than 99% at all temperatures. Simultaneously, lanthanum acts as the inhibitor of methanation of the carbon support under conditions of high temperature and hydrogen atmosphere. Such positive effects are achieved at a very low concentration of La in the prepared samples, a maximum 0.04 La/Ru (molar ratio). 0.01 mmol La introduced to the Ru/C system leads to 98% CO conversion at 270 °C.     

CNT-based catalysts for H2 production by ethanol reforming

Hydrogen production by steam reforming of ethanol (SRE) was studied using steam-to-ethanol ratio of 3:1, between the temperature range of 150–450 °C over metal and metal oxide nanoparticle catalysts (Ni, Co, Pt and Rh) supported on carbon nanotubes (CNTs) and compared to a commercial catalyst (Ni/Al₂O₃). The aim was to find out the suitability of CNTs supports with metal nanoparticles for the SRE reactions at low temperatures. The idea to develop CNT-based catalysts that have high selectivity for H₂ is one of the driving forces for this study. The catalytic performance was evaluated in terms of ethanol conversion, product gas composition, hydrogen yield and selectivity to hydrogen. The Co/CNT and Ni/CNT catalysts were found to have the highest activity and selectivity towards hydrogen formation among the catalysts studied. Almost complete ethanol conversion is achieved over the Ni/CNT catalyst at 400 °C. The highest hydrogen yield of 2.5 is, however, obtained over the Co/CNT catalyst at 450 °C. The formation of CO and CH₄ was very low over the Co/CNT catalyst compared to all the other tested catalysts. The Pt and Rh CNT-based catalysts were found to have low activity and selectivity in the SRE reaction. Hydrogen production via steam reforming of ethanol at low temperatures using especially Co/CNT catalyst has thus potential in the future in e.g. the fuel cell applications.     

A experimental study on the dehydrogenation performance of dodecahydro-N-ethylcarbazole on M/TiO2 catalysts

Liquid organic hydrogen carrier (LOHC) is considered as a promising candidate for large-scale hydrogen storage. In this work, we found that Pt/TiO₂ catalysts exhibited better catalytic activity and selectivity compared to Pd/TiO₂ and commercial Pd/Al₂O₃ catalysts in the dehydrogenation of dodecahydro-N-ethylcarbazole (12H-NECZ) at 453 K. The catalytic activity of the noble metal catalysts followed the trend of Pt/TiO₂ > Pd/TiO₂ > Rh/TiO₂ > Au/TiO₂ > Ru/TiO₂. Compared with the commercial Pd/Al₂O₃, Pt/TiO₂ greatly improved the selectivity and conversion rate, the reaction time was also shortened. In addition, kinetics calculation was carried out to obtain fundamental reaction parameters. It was found that the third step of 4H-NECZ dehydrogenation to NECZ was the rate-limiting step of the entire dehydrogenation reaction for all catalysts.     

Highly dispersed Ru on K-doped meso–macroporous SiO2 for the preferential oxidation of CO in H2-rich gases

In this work, highly dispersed Ru nanoparticles which had a uniform small nanoparticle size were supported on K-promoted meso–macroporous SiO₂ by using the simple impregnation method. The effect of the size of Ru nanoparticle on the catalytic performance for the preferential oxidation of CO (CO-PROX) in H₂-rich gases was investigated. Meanwhile, the related mechanism on size effect was discussed. The catalysts were characterized by using techniques of transmission electron microscopy, temperature-programmed reduction and CO-chemisorption. The results indicate that the K-promoted Ru/SiO₂ catalyst with the size of metal Ru particles at about 7 nm showed obviously higher turnover frequency (TOF) than that of K-Ru/SiO₂ with smaller size of Ru particles of around 2 nm. As for oxidizing CO to CO₂ on specific weight of ruthenium, the catalyst with the smaller size of metal Ru exhibited better performance owing to its much higher specific surface area of metal Ru. The catalyst with the smaller size of Ru nanoparticles showed much better methanation formation resistance for CO and CO₂. The K-promoted and highly dispersed Ru on SiO₂ exhibited excellent activity and selectivity for the CO-PROX reaction.     

Solid-state synthesis method for the preparation of cobalt doped Ni–Al2O3 mesoporous catalysts for CO2 methanation

In this study, a simple solid-state synthesis method was employed for the preparation of the Ni–Co–Al₂O₃ catalysts with various Co loadings, and the prepared catalysts were used in CO₂ methanation reaction. The results demonstrated that the incorporation of cobalt in nickel-based catalysts enhanced the activity of the catalyst. The results showed that the 15 wt%Ni-12.5 wt%Co–Al₂O₃ sample with a specific surface area of 129.96 m²/g possessed the highest catalytic performance in CO₂ methanation (76.2% CO₂ conversion and 96.39% CH₄ selectivity at 400 °C) and this catalyst presented high stability over 10 h time-on-stream. Also, CO methanation was investigated and the results showed a complete CO conversion at 300 °C.     

Effect of noble metal on oxidative steam reforming of methanol over CuO/ZnO/Al2O3 catalysts

Noble metals of Pd, Pt, Ru and Rh were introduced into the CuO/ZnO/Al₂O₃(30/60/10) catalyst via incipient impregnation and co-precipitation methods to examine their effects on the oxidative steam reforming of methanol (OSRM). No obvious effect of Pd and even a negative effect of Pt were observed by incipient impregnation method. With co-precipitation, noble metals were homogeneously dispersed in CuO/ZnO/Al₂O₃(30/60/10) and interacted with CuO and ZnO. They improved the reducibility of the catalysts and enhanced the dissociative adsorption of methanol. Introducing Pd, Rh or Ru promoted the conversion of methanol, but enhanced the formation of CO. Depositing platinum exhibited a high conversion of methanol and a low selectivity of CO in the OSRM reaction. The promoting effect of noble metals involved facilitating the split and adsorption of H atoms during the dehydrogenation of the intermediates in OSRM.     

CO2 methanation over Ni and Rh based catalysts: Process optimization at moderate temperature

H₂ was produced from aluminum/water reaction and reacted with CO₂ over Ni and Rh based catalysts to optimize the process conditions for CO₂ methanation at moderate temperature. Monometallic catalysts were prepared by incorporating Ni and Rh using nickel nitrate hexahydrate (Ni(NO₃)₂·6H₂O) and rhodium(III) chloride trihydrate (RhCl₃·3H₂O)as a precursor chemical. The preliminary study of the catalysts revealed higher activity and CH₄ selectivity for Rh based catalyst compared to that of Ni based catalyst. Further, Rh based catalyst was investigated using response surface methodology (RSM) involving central composite design. The quadratic model was employed to correlate the effects of variable parameters including methanation temperature, %humidity, and catalyst weight with the %CO₂ conversion, %CH₄ selectivity, and CH₄ production capacity. Analysis of variance revealed that methanation temperature and humidity play an important role in CO₂ methanation. Higher response values of CO₂ conversion (54.4%), CH₄ selectivity (73.5%) and CH₄ production capacity (8.4 μmol g^?1 min^?1) were noted at optimum conditions of 206.7°C of methanation temperature, 12.5% humidity and 100 mg of the catalyst. The results demonstrated the ability of Rh catalyst supported on palm shell activated carbon (PSAC) for CO₂ methanation at low temperature and atmospheric pressure.     

Potassium promoted Ru/meso-macroporous SiO2 catalyst for the preferential oxidation of CO in H2-rich gases

A series of potassium promoted Ru/meso-macroporous SiO₂ catalysts were prepared and used for the preferential oxidation of CO (CO-PROX) in H₂-rich gases. The catalysts were characterized by using techniques of TEM, SEM TPR, XPS, and N₂ adsorption/desorption. The catalytic activity of Ru/meso-macroporous SiO₂ was markedly improved by the introduction of potassium. The catalyst of K-5 wt.% Ru/meso-macroporous SiO₂ with molar ratio of K:Ru = 5:7 exhibited relatively high activity and selectivity for CO-PROX. Nanoparticles of ruthenium species can be highly dispersed on the meso-macroporous SiO₂ support by the simple impregnation method. The addition of potassium weakened the interaction between metallic Ru and the silica support. Lowering the reduction temperature of ruthenium ions could keep ruthenium in the state of metallic Ru, and it was proposed that potassium acted as an electron donating agent. The electron donating effect of potassium improved the low temperature activity for CO oxidation and increased the selectivity of O₂ for CO oxidation, thus K-modified Ru/meso-macroporous SiO₂ catalyst showed obviously a wide temperature window for CO elimination from H₂-rich gases, meanwhile the related mechanism was discussed.     

The effect of Ni:Pt ratio on oxidative steam reforming performance of Pt–Ni/Al2O3 catalyst

Oxidative steam reforming of propane was tested over four Pt–Ni/δ-Al₂O₃ bimetallic catalysts aiming to investigate the effect of metal loadings and Ni:Pt loading ratio on catalyst performance. A trimetallic Pt–Ni–Au/δ-Al₂O₃ catalyst was additionally studied aiming to understand the effect of Au presence. Reaction temperature, carbon to oxygen ratio, and residence time were taken as the reaction parameters. The effect of C/O₂ ratio on the hydrogen production and H₂/CO selectivity was found dependent on the Pt and Ni loadings. The results underlined the importance of C/O₂ ratio as an optimization parameter for product distribution. The highest hydrogen production and H₂/CO ratio levels were obtained for the highest C/O₂ ratio tested. An optimum Ni:Pt weight ratio was found around 50 due to suppressed methanation and enhanced hydrogen production activities of these catalysts. The presence of gold in the trimetallic catalyst caused poor activity and selectivity in comparison to bimetallic catalysts.     

Preferential CO oxidation on Ru/Al2O3 catalyst: An investigation by considering the simultaneously involved methanation

The CO removal with preferential CO oxidation (PROX) over an industrial 0.5% Ru/Al₂O₃ catalyst from simulated reformates was examined and evaluated through considering its simultaneously involved oxidation and methanation reactions. It was found that the CO removal was fully due to the preferential oxidation of CO until 383 K. Over this temperature, the simultaneous CO methanation was started to make a contribution, which compensated for the decrease in the removal due to the decreased selectivity of PROX at higher temperatures. This consequently kept the effluent CO content as well as the overall selectivity estimated as the ratio of the removed CO amount over the sum of the consumed O₂ and formed CH₄ amounts from apparently increasing with raising reaction temperature from 383 to 443 K when the CO₂ methanation was yet not fully started. At these temperatures the tested catalyst enabled the initial CO content of up to 1.0 vol.% to be removed to several tens of ppm at an overall selectivity of about 0.4 from simulated reformates containing 70 vol.% H₂, 30 vol.% CO₂ and with steam of up to 0.45 (volume) of dry gas. Varying space velocity in less than 9000 h⁻¹ did not much change the stated overall selectivity. From the viewpoint of CO removal the article thus concluded that the methanation activity of the tested Ru/Al₂O₃ greatly extended its working temperatures for PROX, demonstrating actually a feasible way to formulate PROX catalysts that enable broad windows of suitable working temperatures.     

Renewable hydrogen production over Pt/Al₂O₃ nano-catalysts: Effect of M-promoting (M=Pd,Rh, Re,Ru, Ir,Cr)

Xwt% Pt/Al₂O₃ (X = 1, 3, 5, 8, 10) and 5 wt% Pt-1wt% M/AlO₃ (M = Pd, Rh, Re, Ru, Ir, Cr) catalysts were prepared, characterized and tested for aqueous phase reforming of pure and crude glycerol. Results show drastic dependence of catalytic performance of catalysts on both the active metal loading and the type of applied promoters. 5 wt% was the best Pt loading and PtRh/Al₂O₃ shows the best catalytic activity which has the highest hydrogen production rate (mmol/g_cat h⁻¹) and selectivity (89%) in continuous aqueous phase reforming of 10 wt% pure glycerol solution.     

Highly efficient Ru/TiO2‐NiAl mixed oxide catalysts for CO selective methanation in hydrogen‐rich gas

Selective CO methanation (CO‐SMET) is viewed as an effective H₂‐rich gas purification technique for proton exchange membrane fuel cells. In this work, improved composite‐supported Ru catalysts were developed for the CO‐SMET process. Mixed metal oxides (MMOs) obtained by calcination of layered double hydroxides precursor were used as an effective catalyst supports. After incorporation of TiO₂, the resulting TiO₂‐MMO composites were expected to have an enhanced catalytic performance. Therefore, a series of TiO₂‐NiAl layered double hydroxides was successfully prepared via 1‐pot deposition method. After calcination, the derived TiO₂‐NiAl MMO‐supported Ru catalysts obtained by impregnation method showed excellent catalytic performance for CO‐SMET reaction. The catalyst could deeply remove the CO outlet concentration (<10 ppm) with a high selectivity (>50%) over the wide low‐temperature window (175‐260°C). Furthermore, the catalyst also showed high stability with no deactivation during a long‐term durability test (120 h). Based on X‐ray diffraction, Fourier transform infrared, Raman, thermogravimetric differential scanning calorimetry, N₂ adsorption‐desorption, temperature‐programmed reduction, scanning electron microscopy, and transmission electron microscopy analyses, the enhanced catalytic performance of the TiO2‐NiAl MMO‐supported Ru catalyst was found to be related to the higher dispersion of Ru nanoparticles, partially reduced NiO species, and the increased specific surface area and structural stability of the support. The facile synthesis strategy proposed herein may open a new window for the efficient production of high‐quality H₂.     

The roles of metals and their oxide species in hydrophobic Pt–Ru catalysts for the interphase H/D isotope separation

Liquid phase catalytic exchange is mainly used for separation of hydrogen isotopes from liquid water. Based on the carbon-supported Pt and Pt–Ru catalysts with different metal and oxide species distributions, several hydrophobic catalysts, used in the reaction, were fabricated. The characterization results indicated that alloy and amorphous nanoparticles were formed in the Pt_0.5Ru_0.5/C catalyst using the microwave-irradiated polyol method. After reduction, the content of metallic species increased and that of hydrous Ru oxide species significantly decreased. A Pt_0.5Ru_0.5O₂/C catalyst containing more oxide species was also synthesized by the microwave-irradiated oxidation precipitation method. Performance tests demonstrated that the presence of more metallic Pt species in both the hydrophobic Pt and Pt–Ru catalysts resulted in higher catalytic activity. The addition of Ru, as an alloy or as a hydrous oxide, can improve the catalytic activity of pure Pt. These experimental results were explained by the reaction mechanisms.     

Methanation of CO on Ru/graphitized-carbon catalysts: Effects of the preparation method and the carbon support structure

Two kinds of Ru/C catalysts prepared by two different methods and supported on two graphitized carbons differing in their surface area were studied in CO methanation in the H₂-rich gas. The textural parameters of the support materials were characterized by means of N₂ physisorption. XRPD, XPS, TEM and CO- chemisorption studies indicate that the application of wet impregnation leads to more homogeneous composition of the Ru/carbon system and higher Ru dispersion than dry impregnation for both supports. The activity of the Ru/carbon samples in CO methanation in a H₂-rich gas stream depends on the structure and average size of the active phase crystallites. The combination of wet impregnation and the use of graphitized carbon of appropriate structure in the preparation of the Ru/C catalyst lead to a complete conversion of CO at 240 °C.     

Methanation reactions for chemical storage and purification of hydrogen: Overview and structure-reactivity correlations in supported metals

The drastic effects associated with climate changes, mainly induced by the increasing carbon emissions, challenge our modern society and mandate immediate solutions. This requires in the first place, accelerating the introduction of green alternatives for the standing carbon-based energy technologies, and simultaneously increasing the contribution of the carbon-free renewables to our energy sector. Among a few catalytic processes, the methanation of carbon oxides is currently envisaged as a cornerstone in the renewable energy concepts. On one hand, the methanation of CO is intensively studied for ultra-purification of reforming-generated hydrogen feed gases used in the low-temperature hydrogen fuel cells and in the production of ammonia. This involves the selective methanation of CO in CO₂-rich H₂ fuels to lower CO concentration from about 5000 ppm down to <5 ppm. The other major application involves the solo or the total methanation of CO and CO₂. This involves the conversion of syngas or the methanation of air-captured CO₂ using green hydrogen produced from renewable energies (power-to-gas). These aspects revive the importance of Sabatier reactions and presents them as an essential part of the cycle of renewable-energy applications. In this review, we will focus on the recent advancements of the methanation of CO and CO₂ on oxide supported Ni and Ru catalysts in the frame of their use in the abovementioned applications. After an overview of different catalytic processes related to hydrogen production, we will basically concentrate on the structure-reactivity relationships of CO and CO₂ methanation in different applications, highlighting limitations and advantages of different catalytic systems. Basically, we will map out the interplay of different electronic and structural features and correlate them to the catalytic performance for CO and CO₂ methanation. This includes the discussion of metal particle size effect, nature of the support, and the effect of reaction gas atmospheres. Clarifying the interplay of these parameters will help us to further understand the metal-support interaction (MSI) based on structural (SMSIs) and electronic (EMSIs) aspects which is essential for steering the catalytic performance of these catalysts for a specific reaction pathway.