Hydrogen-rich syngas produced from co-gasification of municipal solid waste and wheat straw in an oxygen-enriched air fluidized bed

The gasification characteristics of solid waste and wheat straw were investigated in an oxygen-rich atmosphere by using a laboratory-scale continuous fluidized bed reactor in the range of oxidation equivalent (ER) of 0.2~0.5 and reaction temperature of 600 °C~900 °C. Gasification of biomass and waste is an economical method for hydrogen production. When air is used as a carrier gas to gasify municipal solid waste, increasing the oxygen concentration can effectively increase the hydrogen concentration of the syngas. The product distribution of gasification reaction under different mixing ratios and reaction parameters was obtained. As is shown in the results, first, when the ER is between 0.2 and 0.5, if ER decreases by 0.1, the hydrogen concentration of gas production will increase by about 30%; second, if the oxygen concentration increases by 5%, the hydrogen concentration of gas production will increase by about 14%, and the calorific value of gas production will increase by about 14–18%; third, after adding wheat straw in a ratio of 1:1, due to the reduction of plastics, the overall yield of syngas decreased, but the yield of hydrogen increased, and the concentration of hydrogen in syngas increased by 6.4%.     

Hydrogen-rich syngas production from municipal solid waste gasification through the application of central composite design: An optimization study

This study aims to investigate the influence and interaction of experimental parameters on the production of optimum H₂ and other gases (CO, CO₂, and CH₄) from gasification of municipal solid waste (MSW). Response surface method in assistance with the central composite design was employed to design the fifteen experiments to find the effect of three independent variables (i.e., temperature, equivalence ratio and residence time) on the yields of gases, char and tar. The optimum H₂ production of 41.36 mol % (15.963 mol kg-MSW⁻¹) was achieved at the conditions of 757.65 °C, 0.241, and 22.26 min for temperature, ER, and residence time respectively. In terms of syngas properties, the lower heating value and molar ratio (H₂/CO) ranged between 9.33 and 12.48 MJ/Nm³ and 0.45–0.93. The predicted model of statistical analysis indicated a good fit with experimental data. The gasification of MSW utilizing air as a gasifying agent was found to be an effective approach to recover the qualitative and quantitate products (H₂ and total gas yield) from the MSW.     

Isothermal and non-isothermal kinetic study on CO2 gasification of torrefied forest residues

CO₂ gasification of torrefied forest residues (birch and spruce branches) was investigated by means of a thermogravimetric analyser operated non-isothermally (400–1273 K) and isothermally (1123 K) under the kinetic regime, followed by kinetic analyses assuming different models. For the non-isothermal gasification, the distributed activation energy model (DAEM) with four or five pseudo-components was assumed. It is found that the severity level of torrefaction had great influences on gasification behaviour as well as devolatilization step. The activation energy of non-isothermal gasification step of three samples varied in the range of 260–290 kJ/mol. The char reactivity decreased with increased torrefaction temperature. For the isothermal gasification, the random pore model (RPM), shrinking core model (SCM), and homogeneous model (HM) were tested. The result has confirmed the trend of decrease in char reactivity with increased torrefaction temperature observed from the non-isothermal gasification. However, different trends in char reactivity due to different wood types were observed by the two methods of gasification.     

Hydrogen-rich gas production by steam gasification of municipal solid waste (MSW) using NiO supported on modified dolomite

NiO on modified dolomite (NiO/MD) catalysts were developed for hydrogen-rich gas production from steam gasification of municipal solid waste (MSW). The catalysts were prepared through deposition-precipitation method and characterized by various characterization methods. The activity of NiO/MD on the steam gasification of MSW was investigated in a lab-scale fixed bed. The results indicated that the catalysts could significantly eliminate the tar in the gas production and increase the hydrogen yield. In addition, higher temperature contributed to higher hydrogen production and gas yield, meanwhile, the optimal ratio of steam to MSW (S/M) was found to be 1.23. In the experimental conditions, the NiO/MD catalysts showed a good performance over a long lifetime test.     

H2-enriched gaseous fuel production via co-gasification of an algae-plastic waste mixture using Aspen PLUS

Thermo-chemical conversion of biomass is a promising technological alternative for producing renewable fuel and reducing waste disposal. This simulation study includes the first attempt to perform co-gasification of algae-plastic waste for H₂-enriched gaseous fuel production. An Aspen Plus-based simulation model was developed to evaluate the influence of gasifier temperature and equivalence ratio on the syngas composition, heating value, and carbon conversion efficiency. Simulation results indicated that the rise in gasifier temperature favoured the H₂ and CO formation, and further, plastic loading enhanced H₂ production to a greater extent. It was observed that the product (H₂ and CO) yield decreased significantly with the rise of the equivalence ratio. At the same time, CO₂ formation increased due to more carbon conversion after enhancing O₂ content in the gasifier. It was also noticed that the synergy of biomass and plastic waste significantly enhanced H₂ content and improved heating value, leading to a produced energy-efficient gaseous product. It is inferred that H₂-enriched feedstock acts as an H₂ donor to the H₂ deficient biomass. Based on the findings, consistency in the simulation results was observed compared with the previous literature. Hence, a mixture of biomass and plastic waste favours obtaining an energy-efficient renewable fuel that could be utilized for different applications.     

Optimizing the operating conditions for hydrogen-rich syngas production in a plasma co-gasification process of municipal solid waste and coal using Aspen Plus

The plasma gasification process is one of the newest and most innovative approaches to meet the needs of waste management but requires assessment and research on operational conditions prior to installation. In this work, a model based on Gibbs free energy minimization was developed and implemented in Aspen Plus®. A combination of municipal solid waste (MSW) and coal has been used as feedstocks. The model's performance was compared with the results of the literature and found to be in good agreement. The effect of various parameters such as temperature, equivalence ratio, MSW/coal blending ratio, and steam-to-feedstock ratio on the composition of syngas and hydrogen production were assessed. Very interesting results were obtained concerning the mixture of the feedstocks that maximize the hydrogen production besides that using steam as a gasifying agent allows higher hydrogen production than using air. When using high amounts of coal in the feedstock mixture, low steam ratios are preferred. When using high amounts of MSW in the feedstock mixture high steam ratios are preferred. The use of pure oxygen as the gasifying agent increases the hydrogen percentage but requires an air separation unit to be included in the process. The results obtained in this study are particularly relevant for countries with coal reserves.     

Effect of Olive Kernel thermal treatment (torrefaction vs. slow pyrolysis) on the physicochemical characteristics and the CO2 or H2O gasification performance of as-prepared biochars

The thermochemical conversion of biomass through its gasification has been widely explored during the last decades. The generated bio-syngas mixture can be directly used as fuel in thermal engines and fuel cells or as intermediate building block to produce synthetic liquid fuels and/or value added chemicals at large scales. In the present work, the effect of Greek olive kernel (OK) thermal treatment (torrefaction at 300 °C vs. slow pyrolysis at 500 and 800 °C) on the physicochemical characteristics and CO₂ or H₂O gasification performance of as-produced biochars is examined. Both the pristine OK sample and biochars (OK300, OK500, OK800) were fully characterized by employing a variety of physicochemical methods. The results clearly revealed the beneficial effect of thermal pretreatment on the gasification performance of as-prepared biochars. Α close relationship between the physicochemical properties of fuel samples and gas production was disclosed. Carbon dioxide gasification leads mainly to CO with minor amounts of H₂ and CH₄, whereas steam gasification results in a mixture containing CO₂, CO, H₂ and CH₄ with a H₂/CO ratio varied between 1.3 and 2.3. The optimum gasification performance was obtained for the slowly pyrolyzed samples (OK500 and OK800), due to their higher carbon and ash content as well as to their higher porosity and less ordered structure compared to pristine (OK) and torrefied (OK300) samples.     

Effect of blending ratio and catalyst loading on co-gasification of wood chips and coconut waste

Catalytic co-gasification is an important tar reforming technique, which may appreciably improve the quality of syngas through tar reforming reaction. In this study, wood chips (WC) were co-gasified with two coconut wastes, namely coconut shells (CS) and coconut fronds (CF), in a downdraft gasifier. The dolomite and limestone were used as tar reforming mediums. The effect of the blending ratio, catalyst type, biomass type and catalyst to biomass loading on gas composition and heating value of the syngas was investigated for different WC/CS and WC/CF blends. The results revealed that the WC/CS blending ratio of 70:30 produces the highest H₂ amount (11.70 vol.%), which was 31% higher than the H₂ amount of the other blends. The HHV_syngas of 70:30 blend was measured about 4.96 MJ/Nm³, which was also higher among all the tested blends. The co-gasification of 70:30 blend of WC/CS, when compared with same blending ratio WC/CF, produced two times higher CO, 60% higher H₂ and 75% higher HHV_syngas. During catalytic co-gasification of WC/CS blends with dolomite and limestone, the dolomite yielded 24%, 13.8% and 25.6% increment in CO, H₂, and CH₄, respectively. It is concluded that the coconut wastes can be substituted or co-gasified with wood after carrying out some major changes in a gasifier geometry.     

Steam gasification of Greek lignite and its chars by co-feeding CO2 toward syngas production with an adjustable H2/CO ratio

Low-rank lignite is among the most abundant and cheap fossil fuels, linked, however, to serious environmental implications when employed as feedstock in conventional thermoelectric power plants. Hence, toward a low-carbon energy transition, the role of coal in world's energy mix should be reconsidered. In this regard, coal gasification for synthesis gas generation and consequently through its upgrade to a variety of value-added chemicals and fuels constitutes a promising alternative. Herein, we thoroughly explored for a first time the steam gasification reactivity of Greek Lignite (LG) and its derived chars obtained by raw LG thermal treatment at 300, 500 and 800 °C. Moreover, the impact of CO₂ addition on H₂O gasifying agent mixtures was also investigated. Both the pristine and char samples were fully characterized by various physicochemical techniques to gain insight into possible structure-gasification relationships. The highest syngas yield was obtained for chars derived after LG thermal treatment at 800 °C, due mainly to their high content in fixed carbon, improved textural properties and high alkali index. Steam gasification of lignite and char samples led to H₂-rich syngas mixtures with a H₂/CO ratio of approximately 3.8. However, upon co-feeding CO₂ and H₂O, the H₂/CO ratio can be suitably adjusted for several potential downstream processes.     

Modeling and parametric optimization of air catalytic co-gasification of wood-oil palm fronds blend for clean syngas (H2+CO) production

Syngas production from biomass gasification is a potentially sustainable and alternative means of conventional fuels. The current challenges for biomass gasification process are biomass storage and tar contamination in syngas. Co-gasification of two biomass and use of mineral catalysts as tar reformer in downdraft gasifier is addressed the issues. The optimized and parametric study of key parameters such as temperature, biomass blending ratio, and catalyst loading were made using Response Surface Methodology (RSM) and Artificial Neural Network (ANN) on tar reduction and syngas. The maximum H₂ was produced when Portland cement used as catalyst at optimum conditions, temperature of 900 °C, catalyst-loading of 30%, and biomass blending-ratio of W52:OPF48. Higher CO was yielded from dolomite catalyst and lowest tar content obtained from limestone catalyst. Both RSM and ANN are satisfactory to validate and predict the response for each type of catalytic co-gasification of two biomass for clean syngas production.     

Evaluation of catalytic subcritical water gasification of food waste for hydrogen production: Effect of process conditions and different types of catalyst loading

Food waste is a kind of wet bio-waste which has been a challenge for the ecological environment and disposal. In this paper, hydrogen production from subcritical water gasification (SbWG) of food waste with and without catalyst loading was systematically investigated. The effects of reaction temperature (300–360 °C), residence time (30–90 min), food waste concentration (10–30 wt%) and catalysts (Ni/γ-Al₂O₃, Ni/ZrO₂, NaOH, KOH, and FeCl₃) were studied within a pressure range of 10.5–20 MPa. The optimal process condition for SbWG of food waste without catalysts loading was determined to be 360 °C and 90 min with 10 wt% food waste. The liquid products and hydrochar were characterized by TOC, TGA/DTG, and SEM. The TOC concentration of liquid products decreased vastly with increasing reaction temperature. The highest H₂ yield (1.88 mol/kg), H₂ mole fraction (35.01%), and H₂ selectivity (53.86%) were achieved at 360 °C for 90 min with 5 wt% loading of KOH. It can be concluded that the performance of the catalysts for improving hydrogen production in SbWG of food waste was in the following order: KOH > NaOH > Ni/γ-Al₂O₃ > Ni/ZrO₂ > FeCl₃. The catalytic SbWG can be a potential alternative for energy conversion of food waste and hydrogen production.     

Syngas production from catalytic gasification of waste polyethylene: Influence of temperature on gas yield and composition

The catalytic steam gasification of waste polyethylene (PE) from municipal solid waste (MSW) to produce syngas (H₂ + CO) with NiO/γ-Al₂O₃ as catalyst in a bench-scale downstream fixed bed reactor was investigated. The influence of the reactor temperature on the gas yield, gas composition, steam decomposition, low heating value (LHV), cold gas efficiency and carbon conversion efficiency was investigated at the temperature range of 700–900 °C, with a steam to waste polyethylene ratio of 1.33. Over the ranges of experimental conditions examined, NiO/γ-Al₂O₃ catalyst revealed better catalytic performance as a view of increasing product gas yield and of decreasing char and liquid yields in the presence of steam. Higher temperature resulted in more H₂ and CO production, higher carbon conversion efficiency and product gas yield. The highest syngas (H₂ + CO) content of 64.35 mol%, the highest H₂ content of 36.98 mol%, and the highest CO content of 27.37 mol%, were achieved at the highest temperature level of 900 °C. Syngas produced with a H₂/CO molar ratio in the range of 0.83–1.35, was highly desirable as feedstock for Fischer–Tropsch synthesis for the production of transportation fuels.     

添加垃圾渗滤液对厨余垃圾厌氧发酵产氢的影响

以厨余垃圾和垃圾渗滤液为原料,考察了垃圾渗滤液的不同添加量对厌氧消化稳定性及产氢气性能的影响。结果表明,在厨余垃圾中添加少量的垃圾渗滤液能缩短厌氧消化的延滞期而不影响其消化及产气性能,垃圾渗滤液浓度越高则越容易形成氨抑制,严重影响厌氧消化作用的进行。在40 g厨余原料中添加100 g垃圾渗滤液,其厌氧消化延滞期为6 h,氢气含量稳定在50%,最大产氢气速率为4.8 mL/(h.g),最终氢气产量为48.37 mL/g;添加200~500 g垃圾渗滤液均形成氨抑制,严重影响产气性能,产气速率均低于2.5 mL/(h.g),最终产气量为16~30 mL/g。     

Hydrogen-rich gas from catalytic steam gasification of municipal solid waste (MSW): Influence of catalyst and temperature on yield and product composition

In the present study the catalytic steam gasification of MSW to produce hydrogen-rich gas or syngas (H₂ + CO) with calcined dolomite as a catalyst in a bench-scale downstream fixed bed reactor was investigated. The influence of the catalyst and reactor temperature on yield and product composition was studied at the temperature range of 750–950 °C, with a steam to MSW ratio of 0.77, for weight hourly space velocity of 1.29 h⁻¹. Over the ranges of experimental conditions examined, calcined dolomite revealed better catalytic performance, at the presence of steam, tar was completely decomposed as temperature increases from 850 to 950 °C. Higher temperature resulted in more H₂ and CO production, higher carbon conversion efficiency and dry gas yield. The highest H₂ content of 53.29 mol%, and the highest H₂ yield of 38.60 mol H₂/kg MSW were observed at the highest temperature level of 950 °C, while, the maximum H₂ yield potential reached 70.14 mol H₂/kg dry MSW at 900 °C. Syngas produced by catalytic steam gasification of MSW varied in the range of 36.35–70.21 mol%. The char had a highest ash content of 84.01% at 950 °C, and negligible hydrogen, nitrogen and sulphur contents.     

Hydrogen-rich gas from catalytic steam gasification of municipal solid waste (MSW): Influence of steam to MSW ratios and weight hourly space velocity on gas production and composition

The present work deals with a study coupling experiments and modeling of catalytic steam gasification of municipal solid waste (MSW) for producing hydrogen-rich gas or syngas (H₂ + CO) with calcined dolomite as a catalyst in a bench-scale downstream fixed bed reactor. The influence of steam to MSW ratios (S/M) on gas production and composition was studied at 900 °C over the S/M range of 0.39–1.04, for weight hourly space velocity (WHSV) in the range of 1.22–1.51 h⁻¹. Over the ranges of experimental conditions examined, calcined dolomite revealed better catalytic performance at the presence of steam. H₂ and CO₂ contents increased with S/M increasing, while CO and CH₄ contents decreased sharply, the contents of CH₄, C₂H₄ and C₂H₆ were relatively small, and the influence of S/M was insignificant. The highest H₂ content of 53.22 mol %, the highest H₂ yield of 42.98 mol H₂/kg MSW, and the highest H₂ potential yield of 59.83 mol H₂/kg MSW were achieved at the highest S/M level of 1.04. Furthermore, there was a good agreement between the experimental gas composition and that corresponding to thermodynamic equilibrium data calculated using GasEq model. Consequently, a kinetic model was proposed for describing the variation of H₂ yield and carbon conversion efficiency with S/M during the catalytic steam gasification of MSW. The kinetic model revealed a good performance between experimental results and the kinetic model.     

Effect of the initial total solids concentration and initial pH on the bio-hydrogen production from cafeteria food waste

In this paper, the influence of the initial pH and the total solids (TS) concentration on hydrogen production from the organic fraction of cafeteria food waste at mesophilic conditions in batch reactors was determined. It was found that the yield and specific hydrogen production rate were influenced by the initial pH and the initial total solids concentration. The highest hydrogen production rate, 2.90 mmolH₂/d, was obtained at 90 gTS/L and a pH of 5.5. Under this condition, the TS and chemical oxygen demand (COD) removal were the lowest (10% as TS and 14% as COD). However, considering the specific values, the highest specific degradation rate (192.2 mLH₂/gVS_removed/d) was obtained with the lowest TS concentration and an initial pH of 7.0. It was found that the influence of the TS concentration on hydrogen production was more significant than that of the initial pH for this type of residues.     

Characteristics of co-combustion and kinetic study on hydrothermally treated municipal solid waste with different rank coals: A thermogravimetric analysis

This study presents an investigation on the influence of hydrothermally treated municipal solid waste (MSW) on the co-combustion characteristics with different rank coals, i.e. Indian, Indonesian and Australian coals. MSW blends of 10%, 20%, 30% and 50% (wt.%) with different rank coals were tested in a thermogravimetric analyser (TGA) in the temperature range from ambient to 700 °C under the heating rate of 10 °C/min. Combustion characteristics such as volatile release, ignition and burnout were studied for the blend fuel. Different ignition behavior was observed depending on the blends composition and the coal rank. The result of this work indicates that the blending of MSW improves devolatization properties of coal. But it was found that the co-combustion characteristics of MSW and coal blend cannot be predicted only from the pyrolytic and or devolatization phenomena as the other factors such as the coal quality also plays a vital role in deciding the blends co-combustion characteristics. The TGA combustion profiles showed that the combustion characteristics of blends followed those of parent fuels in both an additive and non-additive manners. These experimental results help to understand and predict the behavior of coal and MSW blends in practical applications.     

Effect of different gasifying agents (steam,H2O2, oxygen,CO2, and air) on gasification parameters

Two sensitivity analyses were performed in an Aspen simulation of fluidized bed gasification for five different gasifying agents such as steam, hydrogen peroxide (H₂O₂), pure oxygen (O₂), carbon dioxide (CO₂), and air. In the first sensitivity analysis, the modified equivalence ratio (MER) was varied (0.22-0.36). For the varied modified equivalence ratio (MER), %hydrogen, H₂/CO molar ratio, and hydrogen yield were the highest in steam-gasification, but %carbon monoxide, %methane, CO yield, and the lower heating values (LHV) were the highest in CO₂-gasification. In the second sensitivity analysis, the freeboard temperature was varied (500-900 °C). With increasing freeboard temperature, %hydrogen and %carbon monoxide increased while %carbon dioxide and %methane decreased for all the gasifying agents. Also, with increasing freeboard temperature, the LHV decreased and the hydrogen yield, CO yield, and the gas production rate increased for all the gasifying agents, but the H₂/CO molar ratio increased only in oxygen, air, and CO₂-gasification.     

Supercritical water gasification of organic solid waste: H2 yield and cold gas efficiency optimization considering modeling uncertainties

Supercritical water gasification (SCWG) is one of the typical hydrothermal treatment technologies for organic solid waste. However, the current SCWG optimization methods perform deterministic optimization without considering the uncertainty of the model for calculating the objective function, which leads to low reliability of the optimization results. Therefore, an optimization framework that considers the prediction uncertainties of SCWG data-driven models is proposed to optimize the H₂ yield and cold gas efficiency of organic solid waste SCWG. An ensemble prediction model integrating random forest, gradient boosting regression, and K-nearest neighbor algorithms by the stacking learning method are built to predict SCWG gas yields. The cold gas efficiency prediction model is constructed based on the gas yield prediction models. The SCWG optimization models are constructed by combining the H₂ yield and cold gas efficiency prediction models. The uncertainties in the H₂ yield and cold gas efficiency prediction models are analyzed and integrated into the optimization models. The case studies were conducted to test the proposed framework. The optimization results were verified by the results of similar experimental conditions. It demonstrates that the proposed framework can obtain the robust results of the organic solid waste SCWG optimization, which can provide a reference for SCWG optimization.     

Effect of supplementary firing options on cycle performance and CO2 emissions of an IGCC power generation system

Supplementary firing is adopted in combined‐cycle power plants to reheat low‐temperature gas turbine exhaust before entering into the heat recovery steam generator. In an effort to identify suitable supplementary firing options in an integrated gasification combined‐cycle (IGCC) power plant configuration, so as to use coal effectively, the performance is compared for three different supplementary firing options. The comparison identifies the better of the supplementary firing options based on higher efficiency and work output per unit mass of coal and lower CO₂ emissions. The three supplementary firing options with the corresponding fuel used for the supplementary firing are: (i) partial gasification with char, (ii) full gasification with coal and (iii) full gasification with syngas. The performance of the IGCC system with these three options is compared with an option of the IGCC system without supplementary firing. Each supplementary firing option also involves pre‐heating of the air entering the gas turbine combustion chamber in the gas cycle and reheating of the low‐pressure steam in the steam cycle. The effects on coal consumption and CO₂ emissions are analysed by varying the operating conditions such as pressure ratio, gas turbine inlet temperature, air pre‐heat and supplementary firing temperature. The results indicate that more work output is produced per unit mass of coal when there is no supplementary firing. Among the supplementary firing options, the full gasification with syngas option produces the highest work output per unit mass of coal, and the partial gasification with char option emits the lowest amount of CO₂ per unit mass of coal. Based on the analysis, the most advantageous option for low specific coal consumption and CO₂ emissions is the supplementary firing case having full gasification with syngas as the fuel. Copyright © 2008 John Wiley & Sons, Ltd.