Synthesis and characterization of nanostructured Cr3C2NiCr

Pre-alloyed Cr₃C₂-25 (Ni20Cr) powder was synthesized by mechanical ball milling in Hexane [H₃(CH₂)₄CH₃]and the variation of powder characteristics with milling time was investigated using SEM, X-ray and TEM. The average powder size drastically decreased with time during the first four hours of milling; then decreased slightly as milling continued up to 20 hours. For milling times in excess of four hours, the particle size approached 5 microns. X-ray diffraction analysis revealed a larger structural change in the NiCr solid solution powder relative to that experienced by the chromium carbide phases. This result indicated that the NiCr solid solution powder was subjected to heavier deformation than the chromium carbide powder. During the initial stages of milling, the brittle chromium carbide powders are fractured into sharp fragments and embedded into the NiCr solid solution powder. As milling continued a NiCr chromium carbide polycrystal composite powder was formed for times up to 20 hours of milling, transforming the sharp carbide fragments into spherical carbide particles. Conventional cold welding and fracturing processes primarily occurred only among the NiCr powder and composite powders. Milling times of up to 20 hours led to the formation of a poly crystal nanocomposite powder system in which chromium carbides, with average size of 15 nm, were uniformly distributed in NiCr matrix.     

Micromechanics of fracture in a NiCrMo alloy

In a NiCrMo steel, quenched and tempered at various temperatures, the critical stress and strain at fracture have been computed in the SEN bending fracture toughness specimens and the effect of triaxiality factor on the fracture ductility has been studied. The experimental investigation included the tensile and fracture toughness (K_Ic, COD, J_Ic) tests, quantitative microscopy for statistical size distribution analysis of inclusions, and the quantitative fractography. An attempt has been made to identify the effective inclusion size to characterize the microfracture process under uniaxial and triaxial loading situations and the mechanics of void expansion has been investigated. A quantitative relationship between the process zone size and material microstructure as well as fractographic features has been presented for the cleavage and the microvoid coalescence mode of fracture.     

Synthesis and characterization of nanocrystalline CoCr coatings by plasma spraying

The present paper describes the synthesis and characterization of nanocrystalline CoCr (ASTM F75) coating produced by plasma spraying for possible surgical implant applications. The feedstock powders were synthesized by mechanical milling to produce irregular agglomerates with an average grain size of less than 100 nm. The powders were then introduced into an argon plasma spray to successfully produce a nanocrystalline coating. Scanning electron microscopy and transmission electron microscopy were used to study the morphology of the nanometric particles and the resultant sprayed coatings. Microhardness and porosity measurements were performed on the conventional and the nanocrystalline coatings to characterize and compare the physical and mechanical properties.     

Phase evolution and gas-phase particle size distributions during spray pyrolysis of (Bi,Pb)SrCaCuO and Ag(Bi,Pb)SrCaCuO powders

Phase evolution, gas-phase particle size distributions and lead loss were studied during formation of (Bi,Pb)SrCaCuO powders and their composites with silver by spray pyrolysis starting from nitrate solutions. The 10 wt% Ag/90 wt% Bi_1.8Pb_0.44Sr₂Ca_2.2Cu₃O_x composite powders made at 700°C consisted of 20–60 nm grains of silver and mixed-oxide phases with a fine dispersion of Ag grains within the particles. At 700°C, the primary phases present in (Bi,Pb)SrCaCuO powders were (Bi,Pb)₂Sr₂CuO_x (2201), Ca₂PbO₄ (plumbate), (Bi,Pb)₂Sr₂CaCu₂O_x(2212), and (Bi,Pb)₃Sr₂Ca₂Cu₁O_x(3221). For T≥800°C, the powders were considerably depleted in lead, and the plumbate and 3221 phases were absent. For T = 900°C, a large number of ultrafine particles (<30 nm) were formed, probably from the PbO vapor released from the reactor walls. Using spray pyrolysis, it is easy to control stoichiometry and limit the phase segregation at the nanometer-scale so that homogeneous and phase-pure materials can be obtained rapidly during subsequent processing.