The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Kinetics of oil uptake during frying of potato slices:: Effect of pre-treatments

Oil uptake in fresh, blanched and, blanched and dried potato slices was studied during frying. Potato slices blanched in hot water (85 °C, 3.5 min) and potato slices blanched (85 °C, 3.5 min) and then dried until to a moisture content of ∼60 g/100 g (wet basis) were deep fried in sunflower oil at 120, 150 and 180 °C. A control treatment consisted of unblanched potato slices without the pre-drying treatment (fresh samples). It was studied applying two empirical kinetic models in order to fit the oil uptake during frying: (i) a first order model; (ii) a proposed model, with a linear time behavior for short times, while time independent for long times. Oil uptake was high even for short frying times at the different temperatures tested suggesting that oil wetting is an important mechanism of oil uptake during frying. For control slices, oil uptake increased approximately by 32% as the frying temperature decreased from 180 to 120 °C at moisture contents ?1 g water/g dry solid. No apparent effect of frying temperature in oil uptake was observed at moisture contents ?0.5 g water/g dry solid in fried slices previously blanched and dried. The two kinetic models studied fitted properly the values of oil uptake during frying, with similar correlation coefficient r².     

Acrylamide in potato crisp—the effect of raw material and processing

Reducing sugars and free amino acids were analysed in slices from three potato cultivars before and after blanching (0-3 min). The potato crisps were deep fried at 185 °C for different times (3-8.5 min), and analysed for the concentration of acrylamide (AA) and moisture. Potato cultivar and the temperature during processing were important parameters for AA formation in potato crisps. The amount increased with an increase in the processing time. Blanching before deep-frying reduced the concentration of free asparagine and reducing sugar in the raw material. We found no effect of blanching as pretreatment on the concentration of AA in the potato crisps. Any relationship was not detected between the levels of asparagine in the different cultivars, before and after blanching, and the formation of AA in the crisp products. However, it was shown that the content of reducing sugars determined the level of AA after frying.     

Reduction of acrylamide formation by vanadium salt in potato French fries and chips

The effects of vanadyl sulphate on the formation of acrylamide have been studied in fried potato products, such as French fries and chips. Acrylamide formation was inhibited by 30.3%, 53.3% and 89.3% when the sliced potato strips were soaked in 0.001, 0.01 and 0.1 M vanadyl sulphate (VOSO₄) solutions, respectively, for 60 min before frying. Moreover, 57.7%, 71.4% and 92.5% inhibition of acrylamide formation was observed when chips were soaked in the respective vanadyl sulphate solution before frying. In a separate model reaction, a solution containing an equimolar concentration of l-asparagine and d-glucose showed a significant inhibition of acrylamide formation when heated at 150 °C for 30 min in the presence of vanadyl sulphate (VOSO₄). The results indicate that the binding of VO²⁺ to asparagine and the decrease in the pH of the potato samples resulted in a significant reduction of acrylamide formation in fried potato products.     

Effect of microwave pre-thawing of frozen potato strips on acrylamide level and quality of French fries

The objective of this study was to reduce frying time, and hence acrylamide level of French fries by microwave pre-thawing of frozen potato strips. Effect of this pre-treatment on acrylamide content and quality attributes of French fries was determined. Frozen par-fried potato strips (8.5 × 8.5 × 70 mm) were thawed in a microwave oven prior to final frying in sunflower oil at 170, 180, and 190 °C. Potato strips that were final fried without pre-thawing were considered as the control. Acrylamide analysis was performed by liquid chromatography–mass spectrometry (LC–MS) method. Microwave pre-thawing of frozen strips reduced the acrylamide level of French fries by 10% (from 17.7 to 15.9 ng/g), 89% (from 72.1 to 8.0 ng/g), and 64% (from 50.5 to 18.4 ng/g) for frying at 170, 180, and 190 °C, respectively, in comparison to the control samples. Quality attributes (texture, color, and oil content) of pre-treated strips were found to be comparable to those of the control.     

Acrylamide Mitigation in Potato Chips by Using NaCl

In April 2002, Swedish researchers shocked the world when they presented preliminary findings on the presence of acrylamide in fried and baked foods, most notably potato chips and French fries, at levels of 30–2,300 ppb. The objective of this research was to study the effect of immersing potato slices in a NaCl solution over the acrylamide formation in the resultant potato chips. Potato slices (Verdi variety, diameter 40 mm, width 2.0 mm) were fried at 170 °C for 5 min (final moisture content of ∼2.0%). Prior to frying, the potato slices were treated in one of the following ways: (1) control slices (unblanched or raw potato slices); (2) slices blanched at 90 °C for 5 min in water; (3) slices blanched at 90 °C for 5 min plus immersed in a 1 g/100 g NaCl solution at 25 °C for 5 min; (4) slices blanched at 90 °C for 5 min plus immersed in a 3 g/100 g NaCl solution at 25 °C for 5 min; (5) slices blanched at 90 °C for 5 min plus immersed in distilled water at 25 °C for 5 min; and (6) slices blanched at 90 °C for 5 min in a 3 g/100 g NaCl solution. Blanching followed by the immersion of potato slices in 1 g/100 g NaCl solution was effective in reducing acrylamide content in ∼62%; however, almost half of this percentage (∼27%) could be attributed to the effect of NaCl and 35% to the effect of the slight heating treatment during salt immersion step (25 °C for 5 min). Blanching seems to make the NaCl diffusion in potato tissue easier leading to a significant acrylamide reduction in the potato slices after frying.     

Modeling water loss and oil uptake during vacuum frying of pre-treated potato slices

The objective of this research was to determine the kinetics of water loss and oil uptake during frying of pre-treated potato slices under vacuum and atmospheric pressure. Potato slices (diameter: 30 mm; width: 3 mm) were pre-treated in the following ways: (i) raw potato slices “control”; (ii) control slices were blanched in hot water at 85 °C for 3.5 min; (iii) blanched slices were dried in hot air until reaching a moisture content of ∼0.6 g water/g dry basis. The slices were fried under vacuum (5.37 kPa, absolute pressure, at 120, 130 and 140 °C) and atmospheric conditions (at 180 °C). Two models based on the Fick's law were used to describe water loss: (i) with a constant effective diffusive coefficient; and (ii) with a variable effective diffusive coefficient. Oil uptake data were fitted to an empirical model, with a linear behavior for short times whereas the model was time independent for long times. The variable diffusivity model better fitted experimental water loss, giving values of effective diffusivity between 4.73 × 10⁻⁹ and 1.80 × 10⁻⁸ m²/s. The proposed model for the study of the kinetics of oil uptake fitted the experimental data properly. Control and blanched vacuum fried potato chips increased their final oil contents to 57.1% and 75.4% respectively, when compared with those fried at atmospheric pressure. However, the oil absorption of dried vacuum fried potato chips diminished by ∼30%.     

Acrylamide content and color development in fried potato strips

Acrylamide formation and changes in color of fried potato strips was investigated in relation to frying temperature and three treatments before frying. Potato strips (0.8 × 0.8 × 5 cm) of Bintje variety were fried at 150, 170 and 190 °C until reaching moisture contents of ∼40 g water/100 g (total basis). Prior to frying, potato strips were treated in one of the following ways: (i) immersed in distilled water for 0 min (control), 60 min and 120 min; (ii) blanched in hot water at six different time–temperature combinations (50 °C for 40 and 80 min; 70 °C for 10 and 45 min; 90 °C for 3 and 10 min); (iii) immersed in a citric acid solution of 10 g/L for an hour; (iv) immersed in a sodium pyrophosphate solution of 10 g/L for an hour. Acrylamide content and color was determined in the potato strips after frying. Immersed strips in water for 120 min showed a reduction of acrylamide formation of 33%, 21% and 27% at 150, 170 and 190 °C, respectively, when they were compared against the control. Potato strips blanched at 50 °C for 80 min had the lowest acrylamide content when compared against strips blanched at different conditions and fried at the same temperature (135, 327 and 564 μm acrylamide/kg for 150, 170 and 190 °C, respectively). Potato strip immersion in citric acid solution of 10 g/L reduced much more the acrylamide formation after frying than the strip immersion in sodium pyrophosphate solution of 10 g/L (53% vs. 17%, respectively, average values for the three temperatures tested). Acrylamide formation decreased dramatically as the frying temperature decreased from 190 to 150 °C for all the pre-treatments tested. Color represented by the parameters L* and a* showed high correlations (r² of 0.79 and 0.83, respectively) with French fry acrylamide content.     

Acrylamide reduction in potato chips by using commercial asparaginase in combination with conventional blanching

In this research acrylamide reduction in potato chips was investigated in relation to blanching and asparaginase immersion treatments before final frying. Potatoes slices (Verdi variety, diameter: 40 mm, thickness: 2.0 mm) were fried at 170 °C for 5 min (final moisture content of ∼2.0 g/100 g). Prior to frying, potato slices were treated in one of the following ways: (i) Rinsing in distilled water (control I); (ii) Rinsing in distilled water plus blanching in hot water at 85 °C for 3.5 min; (iii) Rinsing in distilled water plus immersion in an asparaginase solution (10000 ASNU/L) at 50 °C for 20 min; (iv) Rinsing in distilled water plus blanching in hot water at 85 °C for 3.5 min plus immersion in an asparaginase solution (10000 ASNU/L) at 50 °C for 20 min; (v) Rinsing in distilled water plus blanching in hot water at 85 °C for 3.5 min plus immersion in distilled water at 50 °C for 20 min (control II). Blanching in hot water (ii) was almost as effective as asparaginase potato immersion (iii) in order to diminish acrylamide formation in potato chips (acrylamide reduction was ∼17% of the initial acrylamide concentration). When potato slices were blanched before asparaginase immersion, the acrylamide content of the resultant potato chips was reduced considerably by almost 90%. We have demonstrated that blanching of potato slices plus asparaginase treatment is an effective combination for acrylamide mitigation during frying. It seems to be that blanching provokes changes in the microstructure of potato tissue leading to an easier and more effective diffusion of asparaginase.     

Effect of Cooking Method (Baking Compared with Frying) on Acrylamide Level of Potato Chips

ABSTRACT:  The effect of cooking method (baking compared with frying) on acrylamide level of potato chips was investigated in this study. Baking and frying experiments were conducted at 170, 180, and 190 °C using potato slices with a thickness of 1.4 mm. Raw potatoes were analyzed for reducing sugars and asparagine. Surface and internal temperatures of potato slices were monitored during the experiments to better explain the results. Fried and baked chips were analyzed for acrylamide content using an LC-MS method. The results showed that acrylamide level of potato chips prepared by frying increased with frying temperature (19.6 ng/g at 170 °C, 39 ng/g at 180 °C, and 95 ng/g at 190 °C). In baking, however, the highest acrylamide level was observed in potato chips prepared at 170 °C (47.8 ng/g at 170 °C, 19.3 ng/g at 180 °C, and 29.7 ng/g at 190 °C). The results showed that baking at 170 °C more than doubled the acrylamide amount that formed upon frying at the same temperature, whereas at 180 and 190 °C, the acrylamide levels of chips prepared by baking were lower than their fried counterparts.     

Color changes and acrylamide formation in fried potato slices

The objective of this work was to study the kinetics of browning during deep-fat frying of blanched and unblanched potato chips by using the dynamic method and to find a relationship between browning development and acrylamide formation. Prior to frying, potato slices were blanched in hot water at 85 °C for 3.5 min. Unblanched slices were used as the control. Control and blanched potato slices (Panda variety, diameter: 37 mm, width: 2.2 mm) were fried at 120, 150 and 180 °C until reaching moisture contents of ∼1.8% (total basis) and their acrylamide content and final color were measured. Color changes were recorded at different sampling times during frying at the three mentioned temperatures using the chromatic redness parameter a¹. Experimental data of surface temperature, moisture content and color change in potato chips during frying were fit to empirical relationships, with correlation coefficients greater than 90%. A first-order rate equation was used to model the kinetics of color change. In all cases, the Arrhenius activation energy decreases alongside with decreasing chip moisture content. Blanching reduced acrylamide formation in potato chips in ∼64% (average value) in comparison with control chips at the three oil temperatures tested. For the two pre-treatments studied, average acrylamide content increased ∼58 times as the frying temperature increased from 120 to 180 °C. There was a linear correlation between acrylamide content of potato chips and their color represented by the redness component a¹ in the range of the temperatures studied.     

Oil uptake and texture development in fried potato slices

The objective of this work was to study oil absorption and the kinetics of texture development of fried potato slices during frying. Prior to frying, potato slices were blanched in hot water at 85 °C for 3.5 min. Unblanched slices were used as the control. Control and blanched potato slices (Panda variety, diameter: 37 mm, width: 2.2 mm) were fried at 120, 150 and 180 °C until reaching moisture contents of 1.8% (total basis) and their texture and oil content were measured periodically. Oil uptake was higher in 15% for blanched samples than for control samples after 20 s of frying. Besides, the higher the frying temperature, the lower the oil absorption in control samples. Textural changes in fried potato slices were followed by the parameter maximum force (MF) extracted from the force vs. distance curves corresponding to different sampling times. Normalized maximum force (MF*) was used in modeling textural changes in the potato slices during frying in both the initial tissue softening process and the later crust development process. Higher temperatures accelerated these processes; however neither the temperature nor the pre-treatment had a significant effect (P > 0.05) over the final texture of the fried potato chips.     

Comparative study of physical and sensory properties of pre-treated potato slices during vacuum and atmospheric frying

The objective of this research was to study the effect of different processing conditions on physical and sensory properties of potato chips. Potato slices of Desirée and Panda varieties (diameter: 30 mm; thickness: 3 mm) were pre-treated in the following ways: (i) control or unblanched slices without pre-drying; (ii) blanched slices in hot water at 85 °C for 3.5 min and air-dried at 60 °C until a final moisture content of ∼0.6 kg water/kg dry solid; (iii) control slices soaked in a 3.5 kg/m³ sodium metabisulphite solution at 20 °C for 3 min and pH adjusted to 3. Pre-treated slices were fried at 120 and 140 °C under vacuum conditions (5.37 kPa, absolute pressure) and under atmospheric pressure until they reached a final moisture content of ∼1.8 kg water/100 kg (wet basis). An experimental design (3 × 2³) was used to analyze the effect of pre-treatment, potato variety, type of frying and frying temperature over the following responses: oil content, instrumental color and texture and sensory evaluation. Vacuum frying increased significantly (p < 0.05) oil content and decreased instrumental color and textural parameters. Sensory attributes, flavor quality and overall quality, were significantly improved using vacuum frying. The higher frying temperature (140 °C) increased ΔE, maximum breaking force, hardness and crispness and decreased L^* and b^* values. On the other hand, Panda potato variety improved the color of the product. A great improvement on color parameters was obtained using sulphited potato slices instead of the other pre-treatments. Although, the better flavor was obtained for control potato chips, no significant differences were found for overall quality between control and sulphited potato chips. Significant correlations (p < 0.01) between sensory and instrumental responses were found.     

Brown potato croquettes low in acrylamide by coating with egg/breadcrumbs

Potato croquettes are preparations of mashed potato or potato powder with milk powder or egg, fried in oil or baked in the oven. Product identity calls for fairly strong browning, which may cause high acrylamide contents. Prefabricates from the Swiss market resulted in products of intermediate acrylamide content (50–570 µg/kg), strongly depending on frying conditions. The potential of acrylamide formation of these products was modest, since the potato powder used was low in reducing sugars and asparagine. Defatted milk powder increased the 120 °C potential by 200–700 µg/kg (lactose), whereas egg was approximately neutral. Coating with egg/breadcrumbs resulted in stronger browning and at the same time in reduced acrylamide formation. It shields the potato from the heat by a material the browning of which is not linked with acrylamide formation. Croquettes prepared from fresh potato confirmed that coating with egg/breadcrumbs improves the product quality while strongly decreasing the acrylamide content.     

EVALUATION OF THE TEXTURE OF FRIED POTATOES

Texture of potatoes with different shapes (slices and strips) were evaluated after frying and in some cases after baking. Blanched and unblanched potato slices (Bintje variety) were fried at four oil temperatures: 160, 170, 180 and 190C until reaching a moisture content of ∼1.7%. A puncture test with three point support for the slices was applied to measure the texture of potato chips using the following parameters extracted from the force versus distance curves: maximum force of break (MFB) and deformation of break (DB). These two parameters were useful to follow the changes in texture of the fried slices with moisture content at different frying temperatures. Blanched and unblanched potato strips were partially fried at 160C and 190C for 60, 90 and 120 s. The par-fried potatoes were frozen at -20C for one day after which they were baked at 200C for 15 min. The texture of the baked potato strips was evaluated using a bending test with two support points. From the force versus distance curves, two parameters were extracted: maximum force of deformation (MFD) and maximum deformation (MD). Significant higher MFB and lower DB values (P > 0.1) for unblanched fried slices indicate that these are crispier than blanched chips for moisture contents lower than 4% (6.59 N and 0.62 mm vs 5.74 N and vs 0.75 mm for unblanched and blanched chips, respectively, average values for the four frying temperatures employed). There was no effect of the frying temperature and the pretreatment (blanching or unblanching) on the texture of the frozen par-fried potatoes after baking when compared at the same residual moisture content, but blanched potato strips lost moisture more slowly both in frying and in baking.     

Vacuum frying of high-quality fruit and vegetable-based snacks

Sweet potato, green beans, Tommy Atkins mango, and blue potato were fried in a vacuum frying process at a temperature of 120-130 ± 1°C. Before frying, green beans and mango slices were soaked in a 50% maltodextrine 0.15% citric acid solution. The products were also fried in a traditional (atmospheric pressure) fryer at 160-165 ± 1°C for 4 min. A 30-member consumer panel rated the sensory quality of both types of fried snacks using a 1-9 hedonic scale. Compared with traditional frying, oil content of vacuum-fried sweet-potato chips and green beans was 24% and 16% lower, respectively. Blue potato and mango chips had 6% and 5% more oil, respectively, than the traditional-fried samples. Anthocyanin (mg/100 g d.b.) of vacuum-fried blue potato chips was 60% higher. Final total carotenoids (mg/g d.b.) were higher by 18% for green beans, 19% for mango chips, and by 51% for sweet-potato chips. Sensory panelists overwhelmingly preferred (p < 0.05) the vacuum-fried products for color, texture, taste, and overall quality. Most of the products retained or accentuated their original colors when fried under vacuum. The traditional-fried products showed excessive darkening and scorching. These results support the applicability of vacuum frying technology to provide high-quality fruit and vegetable snacks.     

Acrylamide formation is prevented by divalent cations during the Maillard reaction

The effects of mono- and divalent cations on the formation of acrylamide were studied in a fructose-asparagine model system at 150 and 180 °C. At amounts equivalent to those of asparagine and fructose, added divalent cations, such as Ca²⁺, were found to prevent acrylamide formation completely, whereas monovalent cations, such as Na⁺, almost halved the acrylamide formed in the model system. It was confirmed by mass spectrometric analyses of pyrolyzates that the formation of the Schiff base of asparagines, which is the key intermediate leading to acrylamide, was prevented by the cations. Meanwhile, the reaction proceeded to form brown coloured products. Dipping potatoes into calcium chloride solution inhibited the formation of acrylamide by up to 95% during frying. The sensory quality of fried potato strips, in terms of golden yellow colour and crispy texture, was not adversely affected by this treatment.     

French fries with less than 100 μg/kg acrylamide. A collaboration between cooks and analysts

In collaboration with cooking experts, the preparation of French fries in oil and in ovens was optimized, aiming at optimum culinary quality combined with a minimum acrylamide content. French fries with 40–70 g/kg acrylamide were consistently produced, i.e. with 5–10 times less acrylamide than currently normal. The raw potato should contain little reducing sugars, i.e. be of a suitable cultivar, and storage at temperatures below about 10 °C must be avoided. After cutting and elimination of the fines, the potato is immersed in standing cold or boiler-warm water for some 15 min in order to extract asparagine and sugars from the surface without washing out the starch. Pre-frying in oil (ca. 140 °C for 2.5 min) improves crispiness. Frying should occur at an initial oil temperature of about 170 °C, adding some 100 g potato/l oil. Since acrylamide formation increases exponentially towards the end of the process, the most important factor to keep acrylamide contents low is the determination of the proper end point of the frying process. French fries should be crispy with slight browning of the tips to achieve the typical flavor, but without general browning. Preparation in the oven, starting from frozen prefabricates, requires temperatures of around 190 °C or 220 °C, depending on whether or not the air is circulated. The proper determination of the end point is again the most critical step.     

Reduction of Acrylamide Formation in Potato Chips by Low-temperature Vacuum Frying

ABSTRACT: Potatoes and other foods that have a high content of the amino acid asparagine and a high accumulation of reducing sugars are subject to the formation of acrylamide upon frying. The objectives of this research were (1) to analyze the level of acrylamide formed during deep-fat frying of potato chips and (2) to evaluate means of reducing acrylamide in potato chips by using different potato cultivars and vacuum frying. Several potato cultivars were used in this research, including Innovator (I), NDTX 4930–5W (N), ATX 854 04–8W (ATw), Atlantic (A), Shepody (S), ATX847806–2Ru (ATr), and White-Rose (W). An electric bench-top (atmospheric conditions)-type fryer was used to fry the potatoes. Three temperatures were used: 150 °C, 165 °C, and 180 °C. The vacuum frying experiments were performed at 118 °C, 125 °C, and 140 °C and a vacuum pressure of 10 Torr. The potatoes were sliced (1.5-mm thick) and fried for different lengths of times. For potatoes fried at 165 °C (for 4 min) at atmospheric conditions, the acrylamide contents were 5021 ± 55 ppb (W), 552 ± 25 ppb (I), 358 ± 50 ppb (N), 397 ± 25 ppb (ATw), 646 ± 55 ppb (A), 466 ± 15 ppb(S), and 537 ± 14 ppb (ATr). Vacuum frying reduced acrylamide formation by 94%. Results showed that both cultivar and modified frying systems can play an important role in reducing acrylamide formation in fried potatoes. As the frying temperature decreased from 180 °C to 165 °C, acrylamide content in potato chips reduced by 51% during traditional frying and by 63% as the temperature decreased from 140 °C to 125 °C in vacuum frying. Increased frying time increased acrylamide formation during traditional frying for all temperatures and frying methods analyzed. However, the effect on acrylamide concentration was greater for the traditional frying than the vacuum frying. Keywords: acrylamide, vacuum, frying, potato, temperature     

Development and experimental validation of a frying model to estimate acrylamide levels in French fries

ABSTRACT:  In this study, a numerical model was developed to simulate frying of potato strips and estimate acrylamide levels in French fries. Heat and mass transfer parameters determined during frying of potato strips and the formation and degradation kinetic parameters of acrylamide obtained with a sugar–asparagine model system were incorporated within the model. The effect of reducing sugar content (0.3 to 2.15 g/100 g dry matter), strip thickness (8.5 × 8.5 mm and 10 × 10 mm), and frying time (3, 4, 5, and 6 min) and temperature (150, 170, and 190 °C) on resultant acrylamide level in French fries was investigated both numerically and experimentally. The model appeared to closely estimate the acrylamide contents, and thereby may potentially save considerable time, money, and effort during the stages of process design and optimization.