Performance of a lipase-catalyzed transesterified palm kernel olein and palm stearin blend in frying banana chips

The frying performance of an enzymatically transesterified palm stearin and palm kernel olein (1:1 by weight) blend was compared with its control (physical mixture or no enzyme added) and a commercial plastic frying shortening (CS). The samples were used as deep-fat frying media at 180°C for banana chips for seven consecutive days. The samples were then analysed for iodine value (IV), free fatty acid (FFA) content, peroxide value (PV), thiobarbituric acid (TBA) value, p-anisidine value (AV), total polar compounds (TPC), fatty acid composition, specific extinction, E^1%_1cm at 233 and 269 nm, polymer contents, viscosity and colour indices. The fried banana chips were analysed for acceptability by sensory evaluations. Storage properties of the banana chips were also evaluated by trained sensory panellists and a modified TBA test. The transesterified blend was found to have significantly (P<0.05) higher IV, FFA, PV, TBA value, AV, TPC, E^1%_1cm at 233 and 269 nm values, polymer content, viscosity and colour indices compared to the control, indicating that the transesterified blend was more susceptible to oxidative deterioration during deep-fat frying. CS generally showed the largest changes in most of the parameters, basically due to its high polyunsaturated fatty acid levels. There was no significant difference (P>0.05; for all the attributes tested) between the acceptability of the banana chips fried by the transesterified and control blends. However, the banana chips fried in CS had significantly (P<0.05) lower scores in terms of flavour, aftertaste and overall acceptability. This might be due to the typical hydrogenation flavour of CS. In the storage stability study of the banana chips, it was found that the banana chips fried in the transesterified blend were significantly (P<0.05) more rancid (lower score in sensory evaluations) and had a higher TBA value at the end of the storage time than the control.     

Crystallisation kinetics of palm stearin,palm kernel olein and their blends

The kinetics of isothermal crystallisation of palm stearin, palm kernel olein and their blends (20–80 g/100 g palm stearin with 20 g/100 g increment) were determined using differential scanning calorimetry (DSC). The mechanism of crystallisation (n) was calculated by applying the Avrami equation using the crystallisation curves obtained at 10, 15 and 20 °C. The DSC isothermal crystallisation data at 10, 15 and 20 °C fitted well into the Avrami equation over the entire fractional crystallisation with correlation coefficient always greater than 0.98. Based on the Avrami exponent obtained, the palm stearin and palm kernel olein have different nucleation and growth mechanisms. The suggested mechanism for palm kernel olein was high nucleation rate at the beginning of crystallisation, which decreased with time, and plate-like growth (n = 2). On the other hand, the mechanism for palm stearin was instantaneous heterogeneous nucleation followed by spherulitic growth (n = 3). For blends of palm stearin and palm kernel olein, the mechanisms of crystallisation were 2 and 3 depending on the composition of the blends and crystallisation temperatures.     

Use of enzymatic transesterified palm stearin-sunflower oil blends in the preparation of table margarine formulation

Palm stearin–sunflower oil (PS:SO) blends, formulated by mixing 40 to 80% palm stearin in increments of 10% (w/w), were subjected to transesterification catalysed by lipases from Pseudomonas sp. and Rhizomucor miehei (Lipozyme 1M 60). The physical properties of the transesterified products were evaluated by slip melting point (SMP), differential scanning calorimetry (DSC), solid fat content (SFC) and X-ray difflaction (XRD) analyses. SMP results indicate that Pseudomonas lipase caused a bigger drop in SMP (33%) in the PS–SO (40:60) blend than the R. miehei-lipase-catalysed reaction blend (13%). The Pseudomonas-catalyzed blends of PS-SO, at 40:60 and 50:50 ratios, showed complete melting at 37 and 40°C, respectively, while the R. miehei-catalyzed PS–SO blend at 40:60 ratio had a residual SFC of 3.9% at 40°C. Pseudomonas lipase also successfully changed the polymorphic form(s) in the unreacted PS–SO mixture from a predominantly β form to a predominantly β′ form in the transesterified blends. However, no changes in polymorphic forms were observed after transesterification with R. miehei lipase (as against to the unreacted PS–SO blends). These results suggest that the Pseudomonas lipase caused a greater randomization and diversification of fatty acids, particularly palmitic acids, in palm stearin with the unsaturated fatty acids from sunflower oil than did R. miehei lipase. Based on the physical characteristics, the Pseudomonas-catalyzed 40:60 and 50:50 PS:SO blends would be the two most suitable blends to be used as table margarine formulations.     

Effects of chemical interesterification on physicochemical properties of blends of palm stearin and palm olein

Chemical interesterification is an important technological option for the production of fats targeting commercial applications. Fat blends, formulated by binary blends of palm stearin and palm olein in different ratios, were subjected to chemical interesterification. The following determinations, before and after the interesterification reactions, were done: fatty acid composition, softening point, melting point, solid fat content and consistency. For the analytical responses a multiple regression statistical model was applied. This study has shown that blending and chemical interesterifications are an effective way to modify the physical and chemical properties of palm stearin, palm olein and their blends. The mixture and chemical interesterification allowed obtaining fats with various degrees of plasticity, increasing the possibilities for the commercial use of palm stearin and palm olein.     

Physical properties of palm kernel olein-anhydrous milk fat mixtures transesterified using mycelium-bound lipase from Rhizomucor miehei

The transesterification activity of mycelium-bound lipase from Rhizomucor miehei on palm kernel olein:anhydrous milk fat (PKO:AMF) blends was investigated. Commercial immobilised R. miehei lipase preparation, Lipozyme IM60 (Novo Nordisk), was used as a comparison. Mixtures of PKO:AMF, at ratios of 100:0, 70:30, 60:40, 50:50 and 0:100, were transesterified using either enzyme in a solvent-free system. The triglyceride (TG) profile, slip melting point, solid fat content, melting thermogram and the polymorphic form of the unreacted and transesterified mixtures were evaluated. Results indicated that transesterification by either enzyme was able to produce an oil mixture with new TG profiles, generally lower slip melting points and solid fat contents. The melting thermograms from differential scanning calorimetry analysis indicated changes in the triglyceride's crystalline composition and an overall shift to lower melting TG. Although the catalytic activities were similar for both lipases, Lipozyme-catalysed mixtures produced higher degrees of transesterification (43–51%) than mycelium-bound lipase-catalysed (22–34%) mixtures. This study also demonstrated that the transesterified PKO:AMF mixture at 70:30 ratio completely melted at 25C, and this meets the melting criteria for fat used in ice cream formulation.     

Application of hydrogenated palm kernel oil and palm stearin in whipping cream

Non-dairy creams made from hydrogenated palm kernel oil (HPKO) are generally more stable than dairy creams. However, in summer the emulsion tends to separate. This paper outlines some steps that were taken to modify the HPKO with the intention of increasing the stability without affecting whipping performance. This was achieved by blending HPKO with palm stearin (POs). Interesterification was employed to eliminate the increase in solid fat content at 37°C and 40°C. Results of the experiment showed that an interesterified HPKO: POs 66:34 blend proved to have satisfactory whipping performance when compared to creams made with HPKO alone.     

Discrimination of palm olein oil and palm stearin oil mixtures using a mass spectrometry based electronic nose

To discriminate mixing ratios for mixtures of palm olein oil and palm stearin oil, an electronic nose based on mass spectrometer (MS-electronic nose) and GC were used. The intensities of each fragment from the palm olein oil and palm stearin oil by the MS-electronic nose were used for discriminant function analysis (DFA). When palm olein oil is mixed with palm stearin oil, more than 3% of stearin oil can be estimated by DFA. The obtained data were used for DFA. DFA plot indicated a significant separation of pure palm olein oil and palm stearin oil. The added concentration of palm stearin oil to palm olein oil was highly correlated with the first discriminant function score (DF1). When palm stearin oil was added to palm olein oil, it was possible to predict the following equation; DF1= −0.112×(conc. of palm stearin oil)+0.416 (r²=0.95). When palm stearin oil was added to palm olein oil, peak area of GC was correlated to DF1 by MS-electronic nose with ratio of palm olein oil vs palm stearin oil. The MS-electronic nose system could be used as an efficient method for the authentication of oil.     

Scaled-up production of zero-trans margarine fat using pine nut oil and palm stearin

An interesterified structured lipid was produced with a lipid mixture (600 g) of pine nut oil (PN) and palm stearin (PS) at two weight ratios (PN:PS 40:60 and 30:70) using lipase (Lipozyme TL IM, 30 wt.%) as a catalyst at 65 ^°C for 24 h. Major fatty acids in the interesterified products were palmitic (35.1–40.4%), oleic (29.5%), and pinolenic acid (cis-5, cis-9, cis-12 18:3; 4.2–5.9%). α-Tocopherol (1.1–1.3 mg/100 g) and γ-tocopherol (0.3–0.4 mg/100 g) were detected in the interesterified products. Total phytosterols (campesterol, stigmasterol, and β-sitosterol) in the interesterified products (PN:PS 40:60 and 30:70) were 63.2 and 49.6 mg/100 g, respectively. Solid fat contents at 25 ^°C were 23.6% (PN:PS 40:60) and 36.2% (PN:PS 30:70). Mostly β′ crystal form was found in the interesterified products. Zero-trans margarine fat stock with desirable properties could be successfully produced from pine nut oil and palm stearin.     

Kinetic analysis of isothermal crystallization in hydrogenated palm kernel stearin with emulsifier mixtures

The kinetics of isothermal crystallization of hydrogenated palm kernel stearin (HPKS) with emulsifiers was evaluated by applying the Avrami equation. Effects of five commercial emulsifiers (lecithin, monoglyceride, polyglycerol polyricinoleate, Span 60, and Tween 60) on crystallization behaviors were tested at four different isothermal temperatures (15, 20, 25, and 30 °C). It is shown that, as temperature increases, induction time for HPKS samples generally increased especially from 25 to 30 °C. Meanwhile, different nucleation mechanisms were observed according to Avrami exponent (n) values. The addition of emulsifiers generally accelerated crystallization rate without changing the growth mechanism (plate-like growth) under 25 °C. However, when the temperature increased to 30 °C, n ranged from 1.0 to 5.1, which indicated different nucleation mechanisms induced by different emulsifiers. Avrami constant (k) (indicating the crystallization rate) decreased as the temperature increased except for samples with Span 60. At higher temperatures, values of t_1/2 were significantly higher which reflects the decrease in k at higher temperatures. Crystal microstructures at 30 °C were obtained by using polarized light microscope. Lecithin and Span 60 samples showed large and dense crystals compared with the control sample. Tween 60 sample showed very small crystals which aggregated in a line trend. However, small differences were observed in fractal dimension results except for Tween 60 sample.     

利用酯交换法改进棕榈油硬脂的加工性能

将棕榈油硬脂(ST)与大豆油(SBO)按不同比例混合再进行酯交换反应可以得到不同固脂特征的油脂。实验发现,其中的酯交换油脂IE(70%ST 30%SBO)最适合于加工成通用型起酥油。对这种酯交换油脂的打发性、软硬度及氧化稳定性进行了分析,并与目前市场上常见的全棕榈油基起酥油进行了比较,发现酯交换油脂的柔软度和打发性能均优于后者,但其氧化稳定性不及全棕榈油基起酥油。     

乳化剂对氢化棕榈仁油硬脂等热结晶行为影响研究

该文通过研究分别添加有1%(w/w)单甘油脂、磷脂、Span60的氢化棕榈仁油硬脂等热结晶行为,发现在30℃等热结晶条件下单甘油脂、磷脂、Span60均能促进氢化棕榈仁油硬脂结晶,等热结晶动力学分析表明:氢化棕榈仁油硬脂在三种乳化剂作用下存在不同结晶成核机制。     

Effects of variation in the palm stearin: Palm olein ratio on the crystallisation of a low-trans shortening

Changes in the rheological properties during crystallisation and in the crystal size and morphology of blends containing rapeseed oil with varying percentages of palm stearin (POs) and palm olein (POf) have been studied. The crystals formed from all three blends were studied by confocal laser scanning microscopy, light microscopy and environmental scanning electron microscopy, which revealed the development of clusters of 3–5 individual elementary “spherulites” in the early stages of crystallisation. The saturated triacylglycerol content of the solid crystals separated at the onset of crystallisation was much greater than that in the total fat. Fat blends with a higher content of palm stearin had a more rapid nucleation rate when observed by light microscopy, and this caused an earlier change in the rheological properties of the fat during crystallisation. Using a low torque amplitude (0.005 Pa, which was within the linear viscoelastic region of all samples studied) and a frequency of 1 Hz, the viscoelastic properties of melted fat during cooling were studied. All samples, prior to crystallisation, showed weak viscoelastic liquid behaviour (G″, loss modulus >G′, storage modulus). After crystallisation, a more “solid like” behaviour was observed (G′ similar to or greater than G″). The blend having the highest concentration of POs was found to have the earliest onset of crystallisation (27% w/w POs; 12 mins, 22% w/w POs; 13.5 mins, 17% w/w POs, 15 mins, respectively). However, there were no significant differences in the time to the point when G′ became greater than G′ among the three blends.     

Physicochemical characteristics of soybean oil, palm kernel olein, and their binary blends

Soybean oil (SBO), palm kernel olein (PKO) and their binary blends (containing 5–40% PKO) were studied for their physicochemical characteristics. Decreases in band absorbencies of the resultant Fourier transform infrared spectra were observed in regions attributable to vibrations of the functional groups of unsaturated fatty acids, mainly the =C–H cis stretching at 3009 cm⁻¹and –C=C cis stretching at 1657 cm⁻¹. The solid fat content was measurable in the blends containing 15–40% PKO at 5 and 10 °C, ranging within 4–20% and 2–13%, respectively. The differential scanning calorimetry melting curve for SBO exhibited more complex transition peaks, suggesting a     polymorphic transformation when compared with PKO with a simpler     . Blending of SBO with PKO reduced the complexity caused by the polymorphic transformation, featuring the endotherms that only related to the β' fat crystals.     

Optimizing palm oil and palm stearin utilization for sensory and textural properties of chicken frankfurters

This study was designed to explore the potential of refined, bleached and deodorized (RBD) palm oil (PO) and palm stearin (POs) utilization in chicken frankfurters. A 10 points augmented simplex-centroid design was used to study the effect of chicken fat (CF), PO and POs as well as the interaction of these fats on the emulsion, textural and sensory properties of chicken frankfurters. All frankfurters were formulated to contain approx 25% fat, 52% moisture and 10% protein. No significant difference was found in end chopping temperatures of all meat batters even though the temperature of PO and POs upon incorporation into meat batters was 50°C higher than CF. Strong emulsions were formed as no fluid losses were observed in all the meat batters tested after heating. Texture profiles of the frankfurters containing PO and/or CF were quite similar, but increment of POs raised hardness, chewiness, and shear hardness of the frankfurters. Acceptability of the frankfurters was evaluated using hedonic test. Panelists found no difference in hardness preference between frankfurters made from totally CF and PO, while frankfurters made from POs were rated as hard and brittle. CF was important in determining acceptability of the frankfurters, as reduction of CF in formulation resulted in lower scores in chicken flavor, juiciness, oiliness and overall acceptance of the frankfurters. Frankfurters with sensory acceptability comparable to a commercial one were found to comprise of more than 17% CF, and less than 67% PO and 17% POs of the fat blend.     

Thermal behavior of concentrated oil-in-water emulsions based on soybean oil and palm kernel olein blends

Droplet size distribution and thermal behavior of concentrated oil-in-water emulsions based on soybean oil (SBO)/palm kernel olein (PKO) blends were investigated. The emulsions were prepared using 70% (wt./wt.) oil blends of SBO/PKO as dispersed phases and stabilized by egg yolk. An increase in PKO level (0–40% wt./wt.) in the oil dispersed phase volume fraction caused significant increases (p < 0.05) in volume-weighted mean diameter (d_4,3). The DSC data suggested that crystallization of the emulsions was induced by a ‘template effect’ of yolk constituents via a surface heterogeneous nucleation. Emulsions with 0–20% (wt./wt.) PKO levels in the dispersed phase demonstrated a good cool–heat stability even after three successive thermal cycles (from 50 °C to ?70 °C at 10 min/°C). After the first thermal cycle, emulsions with 30% and 40% PKO levels in the oil dispersed phase were destabilized due to strong coalescence and crystallized via volume-surface heterogeneous nucleation. The unstable emulsions were attributable to high level of saturated triacylglycerols from PKO, with high droplet size characteristic, causing them to be more prone to partial coalescence.     

流速对棕榈油基人造奶油物理特性的影响

研究了3种流速对棕榈油基人造奶油物理特性的影响,主要包括对产品熟化及其变温储藏过程中硬度、流变特性、晶体微观形态、晶体热稳定性和晶型的影响。结果表明:流速为30 L/h的样品熟化3 d后明显出现后硬现象,具有较大的黏弹特性,结晶网络遭受明显的破坏,在温度波动期间出现明显的起砂现象,储藏后期有较多β晶型的出现;流速50 L/h和70 L/h的样品具有合适的硬度和近似市售人造奶油的流变特性;流速50 L/h的样品抵抗温度波动能力强,能够较长时间维持β'晶型,流速70 L/h的样品在变温储藏后期有大量晶体转化为β晶型,差示扫描量热(DSC)曲线有少量波动,且存在起砂现象。因此,在实验条件下最佳流速为50 L/h。     

In search of confectionary fat blends stable to heat: Hydrogenated palm kernel oil stearin with sorbitan monostearate

The potential of sorbitan monostearate (SMS) addition to change the basic-crystal-structure of a confectionary fat blend (CFB) with the aim to enhance its heat resistance was investigated. The CFB used in this study was a blend of hydrogenated palm kernel oil stearin, lecithin, polyglycerol polyricinoleate (PGPR) and cocoa butter. Samples made with different proportions of SMS to CFB were prepared and the crystal structure, the melting behaviour, the crystal morphology and crystallization kinetics were studied. Heat resistance was evaluated using a temperature-variable rheological method. Powder X-ray diffraction (XRD) studies in the wide angle region (WAXS) revealed the presence of two crystalline polymorphs (α and β′) in all blends. While XRD studies in the small angle region (SAXS) revealed a shift in the CFB peak position upon addition of SMS. The presence of two polymorphic forms was confirmed by differential scanning calorimetry (DSC), while a third endotherm was evident when the amount of SMS present in the system was greater than 40%. Studies on the nucleation and crystallization kinetics showed that crystal nucleation and growth occurred in two stages: SMS appeared first followed by CFB. Iso-solid diagrams constructed from the melting profiles obtained from SFC-temperature measurements indicated monotectic solution behaviour between SMS and the CFB.The microstructure, as observed under polarized light, changed from small crystals for the CFB to needles for mixtures with 10% SMS, to spherulites for mixtures with 50% SMS, to clusters for mixtures containing between 80 and 100% SMS. Cryo-TEM showed nanoplatelet formation for the CFB and nano-blobs for SMS. The storage modulus (G′) for mixtures containing 25% SMS decreased from G′ = 1.72 10⁷ ± 4.60 10⁶ Pa at 20 °C to G′ = 3.24 10⁵ ± 2.15 10⁴ Pa at 40 °C. Thus, SMS addition to confectionery fats can provide heat resistance to the CFB.     

Characterisation of zero‐trans margarine fats produced from camellia seed oil,palm stearin and coconut oil using enzymatic interesterification strategy

Zero‐trans interesterified fats were produced from camellia seed oil (CSO), palm stearin (PS) and coconut oil (CO) with three weight ratios (CSO/PS/CO, 50:50:10, 40:60:10 and 30:70:10) using Lipozyme TL IM. Results showed that the interesterified products contained palmitic acid (34.28–42.96%), stearic acid (3.96–4.72%), oleic acid (38.73–47.95%), linoleic acid (5.92–6.36%) and total medium‐chain fatty acids (MCFA)s (∑MCFAs, 5.03–5.50%). Compared with physical blends, triacylglycerols of OOO and PPP were decreased and formed new peaks of equivalent carbon number (ECN) 44 in the interesterified products. The product CPC3′ showed a slip melting point of 36.8 °C and a wide plastic range of solid fat content (SFC) (45.8–0.4%) at 20–40 °C. Also, the major β′ form was determined. These data indicated that the zero‐trans interesterified fats would have a potential functionality for margarine fats. Subsequently, the antioxidative stabilities of interesterified products with the addition of α‐tocopherol (α‐TOH) and ascorbyl palmitate (AP) were investigated. The results indicated that AP had a dose‐dependent effect at concentrations of 100, 200 and 400 ppm.     

棕榈油基人造奶油后硬问题的研究进展

硬度是评价人造奶油品质的一项重要指标,人造奶油的软硬影响到其应用性能。棕榈油基人造奶油在储存期间有时会发生后硬现象。基料油中高含量的2-油酸-1,3-棕榈酸甘油酯(POP)会导致体系结晶速率缓慢;人造奶油生产过程中过快的冷却速率、不合适的乳液流速和捏合搅拌速率都会使人造奶油在储存期间形成较强的网络结构;在储存期间,后结晶及温度波动会产生烧结作用。这些因素都会导致人造奶油后硬。此外,人造奶油常用的乳化剂中单甘酯会促进后硬,而甘二酯、磷脂和蔗糖酯往往会抑制后硬。介绍了人造奶油硬度的常用测定方法;总结了组成成分、加工工艺和储存条件对棕榈油基人造奶油后硬的影响;并对避免人造奶油后硬的措施等方面进行综述,以期为人造奶油的加工和储存提供一定的借鉴。