Characterization of Nickel Ions in Nickel‐Doped Yttria‐Stabilized Zirconia

The distribution of Ni²⁺ ions in NiO‐doped 10YSZ powder is examined with Superconducting Quantum Interference Device magnetometry, a technique that is able to distinguish between randomly distributed Ni²⁺ ions in solid solution and ordered Ni²⁺ ions within NiO with high precision. Very high purity powders containing 0.01, 0.1, 0.5, and 1.0 mol% NiO in 10YSZ (all levels below the solid solubility limit of NiO in 10YSZ) were made from acetate precursors and a modified EDTA (ethylenediaminetetraacetic acid)‐citrate synthesis method. The powders were calcined in air at either 873 or 1273 K. The 873 K calcination leads to single phase YSZ particles about 10 nm in diameter, and almost all of the NiO dopant exists in complete solid solution. The 1273 K calcination leads to a larger YSZ particle size (55–95 nm), and also to the formation and/or growth of NiO particles, the amount of which depends on the length of time of calcination. Upon sintering the powders in air (1773 K, 1 h), the NiO dissolves back into 10YSZ. The results demonstrate that particle growth during calcination leads to the exsolution of Ni²⁺ ions to form NiO. This has important implications for the synthesis of NiO‐doped 10YSZ from chemical precursors.     

Influence of LaMgAl11O19 On Solid Particle Impact Erosion Wear Behavior of 3YSZ Ceramic at Elevated Temperatures

To study the improvement in solid particle impact erosion wear resistances of 3 mol% yttria‐stabilized zirconia (3YSZ) ceramic at elevated temperatures up to 1400°C, 2 wt% LaMgA1₁₁O₁₉ was added into 3YSZ to prepare LaMgA1₁₁O₁₉‐3YSZ ceramic for erosion resistance tests with angular corundum abrasive particles. The testing results show that the volume erosion rates of 3YSZ and LaMgA1₁₁O₁₉‐3YSZ ceramic were similar in the temperature range from room temperature to 600°C, then exhibited a sharp increase from 600°C to 1200°C, and dropped again at 1400°C. It was mainly caused by the change in material removal mechanisms from plastic deformation below 600°C to the interaction of transverse cracks in the temperature range from 600°C to 1400°C. The solid particle impact erosion wear properties of 3YSZ ceramic in the temperature range from 600°C to 1400°C were successfully improved by the addition 2 wt% LaMgA1₁₁O₁₉ platelets. Comparing with the volume erosion rate of pure 3YSZ ceramic (0.687 mm³/g) at 1200°C, the value of LaMgA1₁₁O₁₉‐3YSZ ceramic (0.551 mm³/g) has been decreased by 20%.     

Improved Electrodes/Electrolyte Interfaces for Solid Oxide Fuel Cell by Using Dual‐Sized Powders in Electrolyte Slurry

The dense electrolyte film with the rough surfaces for solid oxide fuel cell (SOFC) was fabricated on NiO/yttria‐stabilized zirconia (YSZ) anode substrate by using dual‐sized YSZ powders without additional effort to roughen electrolyte film. The dual‐sized YSZ powders consisted of the fine YSZ powder and the coarse YSZ powder at different weight ratios. Incorporation of the coarse YSZ powder into the fine YSZ powder is in order to increase the surface roughness of electrolyte film, and the surface roughness obviously increased with the increase of coarse YSZ powder. The rough surfaces resulted in an enlargement of the electrochemical active area. It was found that electrode polarization was reduced evidently and cell electrochemical performance was enhanced, as the surface roughness increased. However, the excessive coarse YSZ powder was not beneficial for densification of electrolyte film and thus the open‐circuit voltage (OCV) was declined. The cell with 17 wt.% coarse YSZ powder in the electrolyte exhibited the best performance and the maximum power density was 1,930 mW cm^–2 at 800 °C.     

Electrocatalysis and detection of nitrite on a polyaniline‐Cu nanocomposite‐modified glassy carbon electrode

A polyaniline (PANI)‐Cu nanocomposite‐modified electrode was fabricated by the electrochemical polymerization of aniline and the electrodeposition of copper under constant potentials on a glassy carbon electrode (GCE), respectively. Scanning electron microscope result shows that the PANI‐Cu composite on the surface of the GCE displays the nanofibers having an average diameter of about 80 nm with lengths varying from 1.1 to 1.2 μm. The electrode exhibits enhanced electrocatalytic behavior to the reduction of nitrite compared to the PANI‐modified GCE. The effects of applied potential, pH value of the detection solution, electropolymerization charge, temperature, and nitrite concentration on the current response of the composite‐modified GCE were investigated and discussed. Under optimal conditions, the PANI‐Cu composite‐modified GCE can be used to determine nitrite concentration in a wide linear range (n = 18) of 0.049 and 70.0 μM and a limit of detection of 0.025 μM. The sensitivity of the electrode was 0.312 μA μM^?1 cm^?2. The PANI‐Cu composite‐modified GCE had the good storage stability. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Characteristics of banana fibers and banana fiber reinforced phenol formaldehyde composites‐macroscale to nanoscale

Microfibers and nanofibers were prepared from macro banana fibers by a steam explosion process. The fiber surface of chemically modified and unmodified banana fibers was investigated by atomic force microscopy, the studies revealed a reduction in fiber diameter during steam explosion followed by acid treatments. Zeta potential measurements were carried out to measure the acidic property of the fiber surface; the surface acidity was found to be increased from macrofibers to nanofibers. The thermal behavior of macrofibers, microfibers, and nanofibers were compared. Substantial increase in thermal stability was observed from macroscale to nanoscale, which proved the high thermal stability of nanofibers to processing conditions of biocomposite preparation. The composition of the fibers before and after steam explosion and acid hydrolysis were also analyzed using FT‐IR. It was found that the isolation of cellulose nanofibres occurs in the final step of the processing stage. Further macrocomposites, microcomposites, and nanocomposites were prepared and mechanical properties such as tensile, flexural and impact properties were measured and compared. The composites with small amount of nanofibers induces a significant increase in tensile strength (142%), flexural strength (280%), and impact strength (133%) of the phenol formaldehyde (PF) matrix, this increase is due to the interconnected web like structure of the nanofibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1239‐1246, 2013     

Enhanced mechanical properties of amorphous SiOC nanofibrous membrane through in situ embedding nanoparticles

Flexible ceramic nanofibers are highly desired due to their potential applications in free‐standing catalyst supports, fine particulate filters and flexible electronic devices. In this work, robust SiOC fibrous membranes composed of randomly oriented nanofibers with an average diameter of 550 nm were fabricated by a combination of electrospinning and post heat‐treatment process. The mechanical properties of the as‐prepared membranes were enhanced significantly through in situ embedding of palladium nanoparticles into the SiOC fibers. The optimized palladium‐doped SiOC fibrous membrane demonstrated a low flexural modulus of 7.79 kPa and a high tensile strength of 33.2 MPa. Reduced flaw size, initiation of nanocracks and pinning effect were proposed to explain the enhancement mechanism. Furthermore, the flexible SiOC membrane with excellent corrosion resistance exhibits a high filtration efficiency of 99.6% when the membrane weight is 4.8 g m^?2, suggesting efficient filtration applications in harsh environments. This work also provides a feasible strategy for the design and fabrication of the flexible amorphous ceramic fiber membranes for various applications.     

Hot corrosion behavior of double ceramic layered CaZrO3/Yttria‐stabilized zirconia coatings

A novel double ceramic layered (DCL) CaZrO₃/Yttria‐stabilized zirconia (YSZ) thermal barrier coatings (TBCs) was designed for improved service life against sulfate vanadate hot corrosion as compared with that of YSZ single layered coating. The hot corrosion behavior of DCL CaZrO₃/YSZ coatings was studied at 950°C after dry spreading 50%Na₂SO₄+50%V₂O₅ mixture onto a coated surface. The CaZrO₃ as the topmost layer in DCL CaZrO₃/YSZ coatings, served as a sacrificial layer during sulfate vanadate hot corrosion protecting the underneath YSZ coating. The corrosion reactions in this case were sluggish due to the initial formation of low melting point meta‐calcium vanadate (CaV₂O₆) that isothermally transformed to higher melting point calcium vanadates having higher calcia (CaO) content. The corrosion reaction products sealed the top surface, impeding the oxygen movement and eventually retarded the thermally grown oxide (TGO) growth. The sulfate vanadate hot corrosion life of the DCL CaZrO₃/YSZ coatings was observed to be more than double as compared with single ceramic layered YSZ coatings.     

Structural characterization and dynamic water adsorption of electrospun polyamide6/montmorillonite nanofibers

A facile compounding process, which combined nanocomposite process with electrospinning for preparing novel polyamide6/organic modified montmorillonite (PA6/O‐MMT) composite nanofibers, is reported. In this compounding process, the O‐MMT slurry was blended into the formic acid solution of PA6 at moderate temperatures, where the nanosized O‐MMT particles were first dispersed in N,N‐dimethyl formamide solvent homogeneously via ultrasonic mixing. Subsequently the solution via electrospinning formed nanofibers, which were collected onto aluminum foil. The O‐MMT platelets were detected to be exfoliated at nanosize level and dispersed homogeneously along the axis of the nanofibers using an electron transmission microscope. Scanning electron microscope and atomic force microscope were used to analysis the size and surface morphology of polyamide6/O‐MMT composite nanofibers. The addition of O‐MMT reduced the surface tension and viscosity of the solution, leading to the decrease in the diameter of nanofiber and the formation of rough and ridge‐shape trails on the nanofiber surface. The behavior of the dynamic water adsorption of composite nanofibers was also investigated and discussed in this article. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of solvent quality and humidity on the porous formation and oil absorbency of SAN electrospun nanofibers

In this study, nanofibrous mat with high oil sorption capability was prepared via one‐step electrospinning process without any further post‐treatments. For this purpose, the fabrication of styrene/acrylonitrile copolymer nanofibers was carried out using various dimethylformamide (DMF)/tetrahydrofuran and DMF/ethanol (DMF/EtOH) binary mixture ratios in an electrospining atmosphere with various relative humidity (RH) levels. Scanning electron microscope micrographs showed that DMF/tetrahydrofuran and DMF/EtOH ratio and RH value could considerably affect the diameter, surface, and interior morphology of the resultant nanofibers. The nanofiber morphology was dependent upon the polymer/solvent(s)/water ternary phase diagram behavior. In overall, the partial hydrophilicity of styrene/acrylonitrile copolymer resulted in electrospun nanofibers with wrinkled surface. In addition, the incorporation of nonsolvent in the spinning solution and using high RH atmosphere forced the polymeric solution jet to intensively phase separate and, therefore, produce the nanofibers with highly interior porous structure during drying process. The maximal capacity and rate of oil sorption (170 g/g) was observed for the nanofibrous mat prepared using EtOH/DMF (2/3: vol/vol) and RH value of 60% showing the highest internal porosity. The results showed that the oil sorption capability and mechanical strength of the fibrous mat are strongly dependent on nanofibers diameter and porous structure, which can be controlled through adjusting the RH and spinning solvent quality. The electrospun mat with highest Young's modulus (7.68 MPa) was prepared using EtOH/DMF (2/3) binary mixture and RH value of 45%. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45586.     

Development of thin palladium membranes supported on large porous 310L tubes for a steam reformer operated with gas-to-liquid fuel

Palladium membranes were prepared on large tubes (80 mm diameter and 150 mm length) of porous stainless steel supports (PSS) using a modified electroless plating technique. The morphology of the palladium layer was found to be depending on the container material of the coating apparatus. The use of PMMA resulted in compact palladium layers with smooth surfaces whereas PTFE led to inhomogeneous palladium coating with rough surface. Two different ceramic materials and coating methods were used to prepare an intermediate layer needed to prevent intermetallic diffusion between the palladium and the support at elevated temperatures. Wet powder spraying of TiO₂ followed by sintering resulted in a smoother surface than atmospheric plasma spraying of YSZ, thus allowing for a thinner palladium coating. Pd/TiO₂/PSS membranes showed about 4 times higher hydrogen permeances than Pd/YSZ/PSS membranes as a consequence of higher palladium thickness and lower porosity of the ceramic intermediate layer. The selectivity against nitrogen was comparable for both membranes. However, the YSZ intermediate layer showed better stability at elevated temperatures. Two membrane tubes were applied in the membrane reformer, which produced hydrogen successfully from a gas-to-liquid (GtL) fuel.     

Characterization of a Cu‐La0.75Sr0.25Cr0.5Mn0.5O3 ‐CeO2/La0.75Sr0.25Cr0.5Mn0.5O3‐YSZ/Ni‐ScSZ Three‐Layer Structure Anode in Thin Film Solid Oxide Fuel Cell Running on Methane Fuel

Anodes for Solid Oxide Fuel Cell that is capable of directly using hydrocarbon without external reforming have been of great interest recently. In this paper, a three‐layer structure anode running on methane is fabricated by tape casting and screen printing method. The slurry of catalyst layer Cu‐LSCM‐CeO₂ (with weight ratios of 1.5:7.0:1.5, 2.0:7.0:1.0, 2.15:7.0:0.85 and 2.25:7.0:0.75, weight ratios of Cu/CeO₂ is 1:1, 2:1, 2.5:1 and 3:1, respectively) is screen‐printed on LSCM‐YSZ support layer and Ni‐ScSZ active layer. Thus, LSCM‐YSZ/Ni‐ScSZ anodes with Cu‐LSCM‐CeO₂ catalyst layer (denoted as LSCM‐YSZ1010, LSCM‐YSZ2010, LSCM‐YSZ2510 and LSCM‐YSZ3010, respectively) are obtained. Single cells with three‐layer structure anode are also fabricated and measured, of which the maximum power density reaches 491 and 670 mW cm⁻² for the cell with LSCM‐YSZ2510 anode running on methane at 750 °C and 800 °C, respectively. No significant degradation in performance has been observed after 240h of cell testing when LSCM‐YSZ2510 anode is exposed to methane at 750 °C. Very little carbon deposition is detected on the anode, suggesting that carbon deposition is limited during cell operation. Consequently, Cu‐LSCM‐CeO₂ catalyst layer on the surface of LSCM‐YSZ support layer makes it possible to have good stability for long‐term operation in methane due to very little carbon deposition.     

Titanium Carbide and Carbide‐Derived Carbon Composite Nanofibers by Electrospinning of Ti‐Resin Precursor

TiO₂/C and TiC/C composite nanofibers were produced by electrospinning of resin/TiCl₄ precursor solution. The resulting ceramic fiber webs were porous and showed surface areas as high as 523 m²g^–1. They were further converted to carbide‐derived carbon (CDC) fibers under full retention of the fiber‐like shape and flexibility. These CDC membranes showed a hierarchical pore structure and specific surface as high as 1378 m²g^–1. Applications in the area of high temperature filtration, catalyst support and energy storage are conceivable.     

Facile preparation and separation performances of cellulose nanofibrous membranes

Ultrafiltration (UF) is a size selective pressure‐driven membrane separation process increasingly required for high efficient water treatment and suspended solids removal in many industrial applications. This study examined the morphology of as‐prepared cellulose nanofibers and then utilized the nanofibers dispersion to fabricate nanofibrous nanoporous membranes with potential wide applications in various fields including water treatment. The nanofibers were prepared using a simple and powerful mechanical high intensity ultrasonication following a pre‐chemical treatment of α‐cellulose. The cellulose nanofibers’ morphology, crystallinity, and yield were found to be influenced by pre‐chemical treatment. Cellulose nanofibrous membranes were fabricated from cellulose nanofibers dispersion on a porous support. A nanoporous structure with an extensive interconnected network of fine cellulose nanofibers was formed on the support substrate. The resulting membranes exhibited typical and high‐efficient UF performances with high water fluxes of up to 2.75 10³ L/m²/h/bar. The membranes also displayed high rejections for ferritin and 10 nm gold nanoparticles with a reactive surface area capable of rapidly decolorizing methylene blue from its aqueous solution. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43544.     

Electrospinning silica/polyvinylpyrrolidone composite nanofibers

Small diameter nanofibers of silica and silica/polymer are produced by electrospinning silica/polyvinylpyrrolidone (SiO₂/PVP) mixtures composed of silica nanoparticles dispersed in polyvinylpyrrolidone solutions. By controlling various parameters, 380 ± 100 nm diameter composite nanofibers were obtained with a high silica concentration (57.14%). When the polymer concentration was low, “beads‐on‐a‐string” morphology resulted. Nanofiber morphology was affected by applied voltage and relative humidity. Tip‐to‐collector distance did not affect the nanofiber diameter or morphology, but it did affect the area and thickness of the mat. Heat treatment of the composite nanofibers at 200°C crosslinked the polymer yielding solvent‐resistant composite nanofibers, while heating at 465°C calcined and selectively removed the polymer from the composite. Crosslinking did not change the nanofiber diameter, while calcined nanofibers decreased in diameter (300 ± 90 nm) and increased in surface area to volume ratio. Nanofibers were characterized by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA). © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40966.     

Modification of the surface of alumina oxide nanofibers by zirconia nanoparticles

Reinforcement of ceramic alumina oxide-lanthanum hexaaluminate composite by alumina nanofibers, whose surface is modified by nanodispersed zirconia, improves significantly the mechanical properties of the material (bending strength up to 700 MPa and stress intensity factor up to 8 MPa m^0.5).     

Wicking properties of various polyamide nanofibrous structures with an optimized method

In comparison with conventional structures, nanofibrous structures have unique characteristics, such as higher surface‐to‐volume ratios, smaller pores, and higher porosity. Their hydrophilic nature is a key characteristic for many applications. However, because of their high porosity, it is difficult to measure the hydrophilicity of nanofibrous structures with contact‐angle measurements. Therefore, characterization through wicking behavior is more appropriate. The International Organization for Standardization norm on wicking needs some refining to account for the specific nature of highly porous nanofibrous structures. A refined method was used on several structures that differed in the fiber diameter and the polyamide type. The structures with the thickest nanofibers had the highest wicking rates. At equilibrium, the wicking heights of structures of different polyamide types with the same average fiber diameter followed the trend expected from their intrinsic hydrophilicity. In the initial phase, the capillary forces established the wicking behavior. Later in the process, the wicking behavior was determined by the capillary forces and the hydrophilicity. In conclusion, the hydrophilicity of nanofibrous structures can be successfully determined by an optimized wicking procedure, and the fiber diameter is the dominant parameter for the resulting wicking height at equilibrium. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and characterization of octadecane/polyurea nanocapsule‐embedded poly(ethylene oxide) nanofibers

This article describes the preparation and characterization of latent heat storage poly(ethylene oxide) nanofibers (LHS‐PEO nanofibers) with octadecane/polyurea (PCM/PU) nanocapsules. PCM/PU nanocapsules were prepared by interfacial polycondensation from toluene 2,4‐diisocyanate and ethylene diamine in a resin‐fortified emulsion system. LHS‐PEO nanofibers were prepared using an electrospinning procedure with varying PCM/PU nanocapsules content, i.e., from 0 to 8 wt %. The PCM/PU nanocapsules were polydisperse with an average diameter of 200 nm. The melting and freezing temperatures were determined as 23.7 and 28.2°C, respectively, and the corresponding latent heats were determined as 123.4 and 124.1 kJ kg^?1, respectively. The encapsulation efficiency of the PCM/PU nanocapsules was 78.1%. The latent heat capacity of the LHS‐PEO nanofibers increased as the PCM/PU nanocapsules content increased. Defects, such as holes and disconnection of the nanofibers, were observed, particularly inside the LHS‐PEO nanofibers. For packaging applications, mats were fabricated from the nanocapsules‐embedded nanofibers with varying nanocapsule content and the mats’ surface temperatures were monitored with a thermal imaging camera. The results proved the feasibility of using the LHS‐PEO nanofibers for thermal energy storage and functional packaging materials. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42539.     

Crystallization behavior of carbon nanofiber/linear low density polyethylene nanocomposites

Crystallization behavior of LLDPE nanocomposites is reported in the presence of three types of carbon nanofibers (CNFs) (MJ, PR‐19, and PR‐24). During nonisothermal crystallization studies, all three crystalline melting peaks for LLDPE matrix were observed in the presence of PR‐19 nanofibers (up to 15 wt % content), but only the high‐ and low‐temperature peaks were observed in the presence MJ nanofibers. The broad melting peak at low‐temperature became bigger, suggesting an increase in the relative content of thinner lamellae in the presence of MJ nanofibers. TEM results of nanocomposites revealed transcrystallinity of LLDPE on the surface of CNFs, and a slightly broader distribution of lamellar thickness. STEM studies revealed a rougher surface morphology of the MJ nanofibers relative to that of PR nanofibers. Also, BET studies confirmed a larger specific surface area of MJ nanofibers relative to that of PR nanofibers, suggesting that the larger and the rougher surface of MJ nanofibers contributes toward the different crystallization behavior of MJ/LLDPE nanocomposites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Co‐electrospun composite nanofibers of blends of poly[(amino acid ester)phosphazene] and gelatin

Electrospinning is known as a simple and effective fabrication method to produce polymeric nanofibers suitable for biomedical applications. Many synthesized and natural polymers have been electrospun and reported in the literature; however, there is little information on the electrospinning of poly[(amino acid ester)phosphazene] and its blends with gelatin. Composite nanofibers were made by co‐dissolving poly[(alaninoethyl ester)_0.67(glycinoethyl ester)_0.33phosphazene] (PAGP) and gelatin in trifluoroethanol and co‐electrospinning. The co‐electrospun composite nanofibers from different mixing ratios (0, 10, 30, 50, 70 and 90 wt%) of gelatin to PAGP consisted of nanoscale fibers with a mean diameter ranging from approximately 300 nm to 1 µm. An increase in gelatin in the solution resulted in an increase of average fiber diameter. Transmission electron microscopy and energy dispersive X‐ray spectrometry measurements showed that gelatin core/PAGP shell nanofibers were formed when the content of gelatin in the hybrid was below 50 wt%, but homogeneous PAGP/gelatin composite nanofibers were obtained as the mixing ratios of gelatin to PAGP were increased up to 70 and 90 wt%. The study suggests that the interaction between gelatin and PAGP could help to stabilize PAGP/gelatin composite fibrous membranes in aqueous medium and improve the hydrophilicity of pure PAGP nanofibers. Copyright © 2009 Society of Chemical Industry     

Synthesis of (Z)‐3‐hexen‐1‐yl acetate by lipase immobilized in polyvinyl alcohol nanofibers

Polyvinyl alcohol (PVA)‐nanofibers‐immobilized lipase were formed by electrospinning. The specific surface area of the nanofiber (5.96 m²/g) was about 250 times larger than that of PVA‐film‐immobilized lipase (0.024 m²/g). The PVA‐nanofibers‐immobilized lipase were used as the catalyst for the esterification of (Z)‐3‐hexen‐1‐ol (leaf alcohol) with acetic acid in hexane. The activity of the nanofiber is equivalent to that of commercially available immobilized lipase (Novozym‐435). The ester conversions of the nanofibers, Novozym‐435, the film and lipase powder reached 99.5% at 5 h, 100% at 5 h, 11.5% at 6 h, and 81.1% at 5.75 h, respectively. The nanofibers‐immobilized lipase showed higher activity for the esterification than the film‐immobilized lipase and lipase powder, probably because it has high specific surface area and high dispersion state of lipase molecules in PVA matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007