Structure and processability of iodinated poly(vinyl alcohol) (III)‐structure of films iodinated in solution before casting

Films iodinated at solution before casting (IBC films) were prepared by casting aqueous solutions of 10 wt % poly(vinyl alcohol) (PVA) containing selected quantities of I₂/KI. The quantity of I₂/KI was controlled to obtain 15.2, 39.8, 83.2, 117.0, and 140.1%. The Thermogravimetry (TG) curves of the IBC film exhibited three distinct zones corresponding to the evaporation of H₂O and I₂ molecules (zone I), evaporation of I₂ and partial decomposition of side groups (? OH) (zone II), degradation of the remaining side groups and partial degradation of the main chain (zone III‐1), and degradation of the remaining main chain and the char zone corresponding to KI. The crystalline structure of the film with a weight gain of 15.2% was almost the same as that of the pure PVA, and the film with the weight gain of 140% was almost amorphous. The differential scanning calorimetry (DSC) thermograms of the IBC films with a weight gain of 15.2% and 39.8% indicated endothermic single or double peaks at around 180°C, corresponding to the crystal melting and degradation of side groups; those with weight gains of 83.2% and above indicated exothermic peaks at around 170°C, corresponding to crystallization, and broad endothermic peak at around 180–200°C, corresponding to the crystal melting and degradation of side groups. The dynamic mechanical α_a transition of the IBC film with the weight gain of 140.1% appeared at around 20°C. X‐ray diffraction and DSC analysis of deiodinated films show that the crystal structure, on deiodination of all the IBC films, regardless of crystallinity, returned to that of the pure PVA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3497–3502, 2006     

Effect of boric acid and heat treatment for the formation of poly(vinyl alcohol)/iodine complex films iodinated at solution before casting

This study examined the role of boric acid and the effect of heat treatment on PVA‐iodine polarizing films prepared in the solution state before casting (IBC) of PVA/iodine/boric acid films. The films were prepared by casting aqueous solutions of 10 wt % poly(vinyl alcohol) (PVA) containing boric acid with 0, 0.1, 0.3, and 0.5 mol/l of I₂/KI aqueous solution, and I₂/KI(1 : 2) with 5 wt % of PVA. The effect of boric acid and heat treatment on the durability of the IBC PVA polarizing sheet films was investigated by UV–vis absorption spectroscopy. Boric acid was found to be essential for the complex formation in PVA/iodine solutions at relatively low I₂/KI concentrations and high temperatures. The strength of the complex peak at ∼ 600 nm in UV–vis absorption spectra increased with increasing boric acid concentration. With increasing heating temperature over 90°C the intensity of the peak at 600 nm corresponding to the complex decreased due to the evaporation of I₂ decomposed from I₅⁻, but the peak at 355 nm corresponding to free I₂·I₃⁻ was remained unchanged. From heat treatment at 150°C, the intensity of the peak at 600 nm decreased but the intensity of the complex peak (600 nm) of the sample with 0.5 mol/l boric acid was unaffected. The transmittance and degree of polarization for the films increased and decreased with increasing heat treatment time under heat and a humid atmosphere, respectively. However, this tendency decreased with increasing boric acid concentration and heat treatment. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of boric acid treatment on the crystallinity and drawability of poly(vinyl alcohol)–iodine complex films

A film iodinated at solution state before casting (BIBC film) and a film iodinated after casting (BIAC film) were prepared by casting an aqueous solution of poly(vinyl alcohol) (PVA) including I₂/KI and boric acid, and by successively soaking the PVA film in aqueous solutions of boric acid and I₂/KI, respectively. The boric acid-induced and I₂/KI-induced weight gains relative to the PVA were 3, 5, 7, and 10%, and 3, 5, 10, and 20%, respectively. The effects of boric acid and iodine on the crystallinity and drawability of the films were investigated. Although the crystalline structure of the BIAC films was not affected by boric acid, the boric acids in the PVA solution containing I₂/KI may have formed intra-molecular cross-links on the PVA chain to accelerate the formation of the PVA–iodine complex evenly, and subsequently interrupt the PVA crystallization through the BIBC film formation to render the resultant film slightly crystalline or practically amorphous. This occurred even at a much lower I₂/KI-induced weight gain (20%) than the minimum weight gain (125%) at which the iodinated at solution state before casting film without boric acid indicated a practically amorphous state. The maximum draw ratio of the films generally decreased with increasing boric acid content, which was mainly attributed to the increase of the extended segments of the PVA chains in the amorphous region due to the cross-links formed with the boric acids. The maximum draw ratios of the BIBC films tended to decrease more severely than those of the BIAC films.     

Ultradrawing behavior of one- and two-stage drawn gel films of ultrahigh molecular weight polyethylene and low molecular weight polyethylene blends

The ultradrawing behavior of gel films of plain ultrahigh molecular weight polyethylene (UHMWPE) and UHMWPE/low molecular weight polyethylene (LMWPE) blends was investigated using one- and two-stage drawing processes. The drawability of these gel films were found to depend significantly on the temperatures used in the one- and two-stage drawing processes. The critical draw ratio (λ_c) of each gel film prepared near its critical concentration was found to approach a maximum value, when the gel film was drawn at an “optimum” temperature ranging from 95 to 105°C. At each drawing temperature, the one-stage drawn gel films exhibited an abrupt change in their birefringence and thermal properties as their draw ratios reached about 40. In contrast, the critical draw ratios of the two-stage drawn gel films can be further improved to be higher than those of the corresponding single-stage drawn gel films, in which the two-stage drawn gel films were drawn at another “optimum” temperature in the second drawing stage after they had been drawn at 95°C to a draw ratio of 40 in the first drawing stage. These interesting phenomena were investigated in terms of the reduced viscosities of the solutions, thermal analysis, birefringence, and tensile properties of the drawn and undrawn gel films. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 149–159, 1998     

Making polyvinyl alcohol films iodinated at solution state before casting and its application

This research focused on the manufacture a polarizing film with PVA iodinated at solution before casting (IBC) film, which was prepared by casting aqueous solutions of 10 wt % poly(vinyl alcohol) (PVA) containing boric acid with 0, 0.1, 0.5, and 1.0 mol/L of I₂/KI aqueous solution, and I₂/KI(1:2) with 0, 5, and 10 wt % of PVA. The lights of wavelengths between 450 and 700 nm were polarized in UV analysis. The degree of polarization and transmittance of the IBC polarizing film (10 wt % I₂/KI and 0.5 mol/L boric acid) are 99.9% and 43.2%, respectively. The resistance of the heat and humidity of IBC polarizing films was higher than that of commercial polarizing films, which were elucidated by changing the transmittance of the films. This can be explained by the fact that the interaction between polyiodine molecules and PVA chains as the state of IBC is higher than that of the commercial state. The effect of boric acid may be strengthened for the resistance of heat and humidity. Crosslinking by boric acid improved thermal properties of the IBC polarizing films, resulting from the increases of degradation temperature in DSC and TG analysis. And the unit cell broadening occurred, which was caused by the intrusion of boric acid into PVA chains in X-ray analysis. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Role of adsorbed iodine into poly(vinyl alcohol) films drawn in KI/I2 solution

We have investigated the microstructure of the poly(vinyl alcohol) (PVA) films using small- and wide-angle X-ray scattering (SAXS and WAXS, respectively) techniques. The samples were uniaxially drawn in water or KI/I₂ aqueous solution and then dried in an air-oven at 333 K for 1 h prior to SAXS and WAXS measurements. It was found that for the films drawn in KI/I₂ solution PVA chains in the microfibrillar structure are more extended upon the film drawing compared to the case of the films drawn in pure water, which is resulted from the correlation function analysis on the SAXS data. Adsorbed iodines into the film were anticipated to act as junction points between the microfibrils via the formation of the PVA-iodine complexes.     

Study on the structure of nylon 6 films iodinated before forming. III. Fine structure variation of the amorphous film through deiodination

Amorphous nylon 6 film iodinated before forming with an aqueous solution of 1.0N iodine–potassium iodide (I₂/KI) was deiodinated by dipping in water/ethylene glycol (EG) solutions of sodium thiosulfate with various EG contents and temperatures, washed with water, and dried at ambient condition. Structural variation through deiodination and the effects of the deiodination conditions were investigated by X‐ray diffractometry and differential scanning calorimetry. The degree of swelling of the films immediately after deiodination and the time required to complete the deiodination were generally increased and decreased, respectively, with increasing temperature and EG content. The amorphous iodinated film was crystallized through deiodination. The α‐crystal formation became easier with increasing temperature and EG content in the solution. The crystallinity of the films was higher after drying than before drying, suggesting that the drying induced further crystallization without any significant conversion of crystal type. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Color change of an iodinated poly(vinyl alcohol) film by physical deformation

The color change of an iodinated poly(vinyl alcohol) (PVA) film caused by physical deformation was investigated in this study. The color of a PVA film soaked in an aqueous potassium iodide (KI)/I₂ solution was light yellow, but it turned light blue when the film was physically deformed. The ultraviolet–visible absorption spectrum of the iodinated PVA film extended uniaxially in air was measured at various extension levels. Without deformation, the film showed UV absorption bands at 210, 290, and 360 nm. However, under deformation, the film showed new visible light absorption bands at 440 and 620 nm. From the UV–vis absorption spectra of several iodinated solutions, we found that the absorption wavelength of iodine was affected by the cohesive energy of the solvents. The KI/I₂ diethyl ether solution showed an absorption band at 460 nm, and this provided a clue to understanding the color change of the PVA–iodine complexes caused by physical deformation. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43036.     

Structure and drawability of gel films from formalization of high molecular weight poly(vinyl alcohol) aqueous solution

In this work, the structure and drawability of dried formalized gel films prepared from the formalization of high molecular weight polyvinyl alcohol (PVA) aqueous solutions were studied. Structure changes in PVA crystal were found in the formalized samples, i.e., the spacing of the (100) plane for PVA crystal became much larger while that of the (020) plane became smaller, indicating that some disordered crystals were formed from formalized PVA chains. The crystal relaxation temperature, T_αc, and its dependence on the draw ratio in formalized films were lower than those in original the PVA. Irrespective of the lower crystalline properties and the crystal relaxation temperature, the drawability of formalized PVA films could not be improved. The crystal orientation function, f_c, decreased as the degree of formalization at a given draw ratio was increased, indicating that the acetal groups in the amorphous region must be a hindrance to the drawing of the formalized PVA. These results implied that the drawability of PVA is not only related to the properties of the crystalline region but also to those of the amorphous region.     

Study on the structure and processibility of the iodinated poly(vinyl alcohol). I. Thermal analyses of iodinated poly(vinyl alcohol) films

To get more information on the structure of iodinated poly(vinyl alcohol) (PVA), thermal analyses of unoriented and oriented PVA films were conducted. Unoriented and oriented PVA films iodinated with aqueous solutions at selected concentrations were carried out by thermogravimetry (TG) and differential scanning calorimetry (DSC). The TG curves for the iodinated film shows four or five weight‐loss zones associated with degradation and evaporation of excess I₂ molecules and I₂ molecules from I, partial OH side groups on PVA, and I₂ from I, the remaining OH groups and the partial main chains, the remaining main chains, and a very small amount of residue from PVA. The char of KI salts remained. By investigating the TG results, it was identified that the amount of I ions increased with increasing I₂/KI up to 65%, but above that weight gain, the rate of increase diminished and the amount of I ions from the I ions increased. The TG curve for the oriented film was very similar to that for the unoriented film except for its greater weight loss at zone I due to narrow space in amorphous region. The DSC thermogram of iodinated films indicated two peaks at 145°C and 160–170°C, corresponding to the melting of crystals and the degradations of OH groups and main chains, respectively. The maximum temperatures of peaks were much lower than that of the untreated one. ©2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2407‐2415, 2004     

Structure and processability of iodinated poly(vinyl alcohol). IV. Drawability of the films iodinated at solution before casting

The drawability of iodinated at solution before casting (IBC) polyvinyl alcohol films prepared by casting aqueous solutions of 10 wt % PVA containing 15.2, 39.8, 83.2, 117.0, and 140.1% was examined with a tensile tester at 20–60°C. The tensile behavior of IBC films showed that the yield and breaking loads were much lower, and the breaking elongation was even higher than those of the unoriented iodinated after casting (IAC) films as well as the untreated PVA films. The maximum draw ratios of the films with the weight gain of 15.2, 39.8, 83.2, 117, and 140.1% were 4.5, 5.5, 8.5, 8.0, and 7.5, respectively, which were achieved at 20°C in all. The crystallinity of all films increased by the maximum draw, regardless of crystallinity before drawing. The crystalline structure was recovered to the original PVA crystalline lattice by deiodination. Amorphous orientation and initial moduli increased with the maximum draw ratio, while the orientation of crystals was constant. The orientation and moduli increased up to the weight gain of 83.2%, whose highest draw ratio and initial modulus were 8.5 and of 7.1 GPa, respectively, and then decreased. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Polarizer effect and structure of iodinated before and after casting poly(vinyl alcohol) film

Poly(vinyl alcohol) (PVA)/iodine polarizing film was manufactured as follows: PVA iodinated in solution before casting (IBC film) and iodinated again after casting (IBC + IAC film) and then the IBC + IAC film was drawn in boric acid aqueous solution (IBC + IAC polarizing film), to improve the durability of the polarizing film under a humid and warm atmosphere. These effects were examined by investigating the structural and optical properties of the IBC, IBC + IAC, and IBC + IAC polarizing films. In the IBC state, the PVA chain segments that combined boric acid and iodine were regarded as defects of the crystal, the formation of I₃⁻ decreased with respect to weight gain of boric acid. In the IBC + IAC state, the strength of the peak corresponding to I₃⁻ decreased and the I₅⁻ peak increased. The iodine ions penetrated into crystal of the IBC state during the IAC process and formed a new PVA/iodine complex crystal at the 2θ = 20° in the X‐ray diffraction curves. In the IBC + IAC polarizing film state, another type of polarizing film (IBC + IAC polarizing film‐H) containing I₃⁻ ions mainly was manufactured as well as the IBC + IAC polarizing film to compare the effects of the I₃⁻ and I₅⁻ ions on the durability of the polarizing films. The durability of the I₃⁻ ions that were complexed with the PVA chain was higher than the I₅⁻ ions, which could possibly be separated to I₃⁻ and I₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Study on the structure of nylon 6 films iodinated before forming. II. Investigation of the crystallization behavior through thermal analysis

Two kinds of amorphous nylon 6 films iodinated before forming from the powders iodinated with 0.2N and 1.0N I₂/KI aqueous solutions were prepared by a melt‐press, and isothermally treated at 20 to 80°C for 1 day to 20 days. Thermal analyses were performed to investigate mainly the crystallization behavior on the treatment. The DSC thermograms for the treated films exhibit three temperature‐groups of endothermic peaks at 60 ～ 70°C, 105 ～ 120°C, and higher than 150°C, which may be associated with the melting of the complex crystal, the relaxed γ‐crystal, and the relaxed α‐crystal, respectively. The film containing less I₂/KI and treated at the higher temperature exhibits the peaks associated with the more stable type of crystal. The peak temperature generally increases with the treating temperature and time. On the occasion of there being two peaks associated with the γ‐crystal and the α‐crystals, ΔH for the α‐crystal increases while that for the γ‐crystal decreases with increasing the treating time. The TG curves indicate two temperature‐zones of weight loss by the volatilization of I₂ from I₅^? and the decompositions of I₃^? and nylon 6. With increasing treating temperature, the % weight loss by the volatilization of I₂ decreases, and consequently the temperature of the weight loss by the decomposition of nylon 6 increases. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1062–1069, 2004     

Effect of boric acid treatment method on the characteristics of poly(vinyl alcohol)/iodine polarizing film

Four types of polyvinyl alcohol (PVA)/iodine complex films were made using different boric acid treatments to prepare polarizing films having high durability under humid and warm atmospheres and to identify the effects of the boric acid treatment method on the formation of the PVA/iodine polarizing film. The four types of films were a PVA iodinated film(I), a PVA film that was iodinated and then treated with boric acid(I‐B), a PVA film that was treated with boric acid and then iodinated(B‐I), and a PVA film that was simultaneously treated with iodine and boric acid(I+B). The concentrations of I₂/KI were 0.03, 0.05, and 0.07 mol/L, and the concentrations of boric acid were 0.1, 0.3, and 0.5 mol/L. Comparing four type films treated with 0.05 mol/L I₂/KI and 0.5 mol/L boric acid, the conformation of PVA/iodine complexes for I‐B film were larger than the others. The degrees of polarization (ρ) of all of the films increased to very high levels (99.9%↑). The durability of I‐B was superior to B‐I or I+B, and the change in the ρ was below 5% because the boric acid treated after iodine treatment reduced the molecular mobility of the PVA/iodine complex chains through intracrosslinking, so that the PVA/iodine complex could not easily collapse. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synergistic effect of halide ions on the corrosion inhibition of aluminum in acidic medium by some polymers

The corrosion inhibition of aluminum in H₂SO₄ in the presence of polyvinyl alcohol (PVA) and polyethylene glycol (PEG) and the effect of addition of halides (KCl, KBr, KI) was studied using the hydrogen evolution technique at 30 and 40°C. Inhibition efficiency (%I) increases with concentration of PVA and PEG—‐but with PEG having higher %I. The %I decrease with increase in temperature from 30 to 40°C in the absence and presence of inhibitor and halides. PVA and PEG were found to obey Freundlish adsorption isotherm. Phenomenon of physical adsorption is proposed from the obtained E_a, ΔG_ads, and Q_ads values obtained. The synergism parameters (S_I) obtained were found to be greater than unity for both PVA and PEG, which indicates that the enhanced inhibition efficiency caused by the addition of halides is only due to synergism. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2889–2894, 2006     

Fourier transform infrared study of polypyrrole–poly(vinyl alcohol) conducting polymer composite films: Evidence of film formation and characterization

The electrochemical preparation of polypyrrole (PPY)–poly(vinyl alcohol) (PVA) conducting polymer composite films on an indium–tin oxide glass electrode from an aqueous solution containing a pyrrole monomer, a p‐toluene sulfonate electrolyte, and a PVA insulating polymer is reported. The prepared PPY–PVA composite films were characterized by Fourier Transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), and conductivity measurements. The FTIR study showed that the composite of PPY and PVA formed through bond formation between PVA and the p‐toluene sulfonate dopant anion. The conductivity data of PPY–PVA showed that with increasing PVA concentration in the pyrrole solution, the conductivity of the prepared PPY–PVA film increased up to a certain level due to an increase in conjugation length, and later, it decreased with further increases in the PVA concentration in the solution due to a decrease in conjugation length. This was supported by the FTIR band intensity I₁₅₆₀/I₁₄₈₀. The TGA results show that the PPY–PVA polymer composite film was thermally more stable than the PPY film. A shielding effectiveness of 45.6 dB was exhibited by the PPY–PVA composite film in the microwave frequency range. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4107–4113, 2006     

Effect of halide ions on the corrosion inhibition of aluminium in alkaline medium using polyvinyl alcohol

The corrosion inhibition of aluminum in NaOH in the presence of polyvinyl alcohol (PVA) at 30 and 40°C and the effect of addition of halides (KCl, KBr, KI) were studied using weight loss and hydrogen evolution methods. Results obtained showed that PVA acts as a corrosion inhibitor in the alkaline environment. The inhibition efficiency increased with increase in concentration of PVA and synergistically increased on the addition of the halides but however decreased with rise in temperature. The phenomenon of physical adsorption is proposed from the obtained E_a and Q_ads values. PVA was found to obey Freundlich and Frumkin adsorption isotherms. The increase in inhibition efficiency I (%), surface coverage θ values as well as synergistic parameter, S_I were found to be in the order I^? > Br^? > Cl^?, which clearly indicates that the radii and electronegativity of the halides play a significant role in the adsorption process. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2810–2816, 2007     

Mechanical properties of films of poly(vinyl alcohol) derived from vinyl trifluoroacetate

In order to study the influence of the stereoreguralities of polymer chains on the mechanical properties of films of poly(vinyl alcohol) (PVA)_(VTFA) derived from vinyl trifluoroacetate, the strength of the film was measured. In the case of undrawn PVA_(VTFA) films, Young's modulus and strength at break were the smallest at the annealing temperature of about 100°C. It is considered to be due to the melt of small microcrystals and the increase in mobility of chains in amorphous parts. Young's moduli of undrawn PVA_(VTFA) films were in the range of 1.50–3.75 GPs and the values were higher than that (0.17–0.36 GPa) of undrawn film of commercial PVA with the low concentration of syndiotacticity and the high concentration of head-to-head bounds. In the case of drawn, annealed PVA_(VTFA) films, the maximum Young's modulus was about 20 GPa.     

Effects of water on drawability,structure, and mechanical properties of poly(vinyl alcohol) melt‐spun fibers

Poly(vinyl alcohol) (PVA) melt‐spun fibers with circular cross‐section and uniform structure, which could support high stretching, were prepared by using water as plasticizer. The effects of water content on drawability, crystallization structure, and mechanical properties of the fibers were studied. The results showed that the maximum draw ratio of PVA fibers decreased with the increase of water content due to the intensive evaporation of excessive water in PVA fibers at high drawing temperature. Hot drying could remove partially the water content in PVA as‐spun fibers, thus reducing the defects caused by the rapid evaporation of water and enhancing the drawability of PVA fibers at high drawing temperature. The decreased water content also improved the orientation and crystallization structure of PVA, thus producing a corresponding enhancement in the mechanical properties of the fibers. When PVA as‐spun fibers with 5 wt % water were drawn at 180 °C, the maximum draw ratio of 11 was obtained and the corresponding tensile strength and modulus reached ～0.9 GPa and 24 GPa, respectively. Further drawing these fibers at 215 °C and thermal treating them at 220 °C for 1.5 min, drawing ratio of 16 times, tensile strength of 1.9 GPa, and modulus of 39.5 GPa were achieved. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45436.     

Influence of interchain forces and supermolecular structure on the drawing behavior of nylon 66 fibers in the presence of supercritical carbon dioxide

The drawing behavior and mechanical properties of as‐spun and highly oriented nylon 66 fibers drawn in supercritical carbon dioxide (SCCO₂) were investigated. Conditions including different temperatures, CO₂ pressures, and plasticizers with different polarity were systematically studied. Results indicate that CO₂ is an efficient plasticizer for as‐spun nylon 66 fibers as shown by decreases in the draw stress. In contrast, CO₂ shows only a slight influence on the drawability of highly oriented nylon 66 fiber. The effect of other plasticizers such as water, methanol, and ethanol on the drawability of nylon 66 fibers is very similar to that of CO₂. Tenacity and modulus of one‐stage drawn fibers were less than 0.8 and 5.0 GPa, respectively. Fibers with the highest tenacity and modulus, 0.96/5.04 and 1.06/5.04 GPa, were obtained by two‐stage drawing in SCCO₂ from as‐spun and drawn nylon 66 fibers, respectively. The main reason for the extremely low draw ratios (<6.0) of nylon 66 fibers was the presence of hydrogen bonds in the crystalline phase. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2282–2288, 2004