Synthesis and characterization of sulfonated poly(ethylene terephthalate)/montmorillonite nanocomposites

Sulfonated poly(ethylene terephthalate) (SPET)/montmorillonite nanocomposites were prepared by in situ intercalative polymerization. The microstructure, morphology, and properties of the nanocomposites were studied with wide‐angle X‐ray diffraction, transmission electron microscopy, atomic force microscopy, differential scanning calorimetry, and thermogravimetric analysis. The results indicated that an increase in the ? SO₃Na content improved the dispersion of organically modified montmorillonite in the SPET ionomer matrix, and the dispersed layered silicates in the SPET matrix acted as nucleating agents in SPET crystallization processes and improved the thermal stability of SPET. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1150–1156, 2005     

Preparation and characterization of polypropylene–montmorillonite nanocomposites generated by in situ metallocene catalyst polymerization

An ion‐exchange method was applied to replace sodium cations inside the interlamellar space of montmorillonite with positively charged stearyl trimethyl ammonium chloride. The d₀₀₁‐spacing of montmorillonite is larger in toluene than in other solvents. The overexchanged stearyl methyl ammonium chloride in the montmorillonite layers can be completely washed out by ethanol. Polypropylene–montmorillonite nanocomposites were prepared by using the supported rac‐Et(Ind)₂ZrCl₂ catalyst on the montmorillonite. The nanocomposites that were polymerized by the supported catalyst were characterized by infrared spectroscopy, nuclear magnetic resonance, X‐ray diffraction, differential scanning calorimetry, scanning electron microscopy, and transmission electron microscopy. Transmission electron microcopy shows that each silicate sheet of montmorillonite is randomly dispersed into the polypropylene matrix following polymerization by using a supported catalyst. The polypropylene nanocomposites had higher crystallinity, hardness, and thermal properties than pure polypropylene. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1228–1236, 2005     

Preparation and characterization of anionically polymerized butadiene‐isoprene copolymer/clay nanocomposites

Butadiene‐isoprene copolymer/montmorillonite (BIR/MMT) nanocomposites were synthesized successfully via in situ anionic polymerization. The results of transmission electron microscopy and X‐ray diffractometer showed that the clay layers were exfoliated and high reaction temperature benefited the exfoliation of layers in BIR/MMT. The polymerization still exhibited “living” characteristics with the addition of organophilic montmorillonite (OMMT). However, the contents of 1,2‐polybutadiene and 3,4‐polyisoprene of the copolymer decreased with the addition of OMMT, because of its absorption effect on N,N,N′,N′‐tetramethylethanediamine as revealed by ¹H NMR. Moreover, it was observed that the glass‐transition temperature of the BIR/MMT nanocomposites also decreased when compared with the BIR copolymers. The thermal stability of the nanocomposites was improved, because of the barrier property of exfoliated clay layers. © 2006 Wiley Periodicals, Inc. J Appl PolymSci 102: 1167–1172, 2006     

Preparation and properties of polyurethane/montmorillonite nanocomposites cured under room temperature

The polyurethane/C₁₆C₁₈‐MMT (the montmorillonite modified with cetyloctadecyldimethyl ammonium bromide) nanocomposites were synthesized by intercalative polymerization and cured under room temperature. The d‐spacing and the dispersion of the C₁₆C₁₈‐MMT in the nanocomposites were measured by X‐ray Diffraction (XRD) and Transmission Electron Microscope (TEM). The mechanical and thermal properties of the nanocomposites were measured by Universal Testing System, Electric Anti‐fold Instrument, Thermogravimetric Analysis (TGA), and Differential Scanning Calorimetry (DSC). It was found out that introducing C₁₆C₁₈‐montmorillonite (MMT) in the polyurethane (PU) displayed good mechanical properties and thermal stability. Rheology behavior in liquid state showed that the addition of the C₁₆C₁₈‐MMT to PU resulted in low gel time and high viscosity. POLYM. COMPOS. 27:470–474, 2006. © 2006 Society of Plastics Engineers.     

Preparation and characterization of poly(styrene‐b‐butadiene‐b‐styrene)/montmorillonite nanocomposites

With some polymerizable small molecules grafting onto the montmorillonite surface, we disposed the clay through in‐situ emulsion polymerization, and the structure of the modified montmorillonites were studied through Fourier transform infrared spectroscopy (FTIR) and X‐ray diffraction (XRD). The nanocomposites of poly(styrene‐b‐butadiene‐b‐styrene) (SBS)/montmorillonite with excellent mechanical properties were prepared by mixing SBS and the modified montmorillonite on the double rollers at 150°C. The exfoliation of the layered silicates was confirmed by XRD analysis and transmission electron microscopy (TEM) observation. After mechanical kneading of the molten nanocomposites, the exfoliation structure of the silicates is still stable for polystyrene macromolecules grafting onto the silicates. Upon the addition of the modified montmorillonite, the tensile strength, elongation at break and tear strength of the nanocomposites increased from 22.6 MPa to 31.1 MPa, from 608% to 948%, from 45.32 N/mm to 55.27 N/mm, respectively. The low‐temperature point of glass‐transition temperature (T_g) of the products was about −77°C, almost constant, but the high‐temperature point increased from 97°C to 106°C. In addition, the nanocomposites of SBS and modified montmorillonites showed good resistance to thermal oxidation and aging. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Copolymerization of styrene with N‐phenyl maleimide in the presence of montmorillonite

The copolymerization of styrene with N‐phenyl maleimide in the presence of organomodified montmorillonite or Na⁺ montmorillonite was investigated. The conversion of the monomer was determined dilatometrically or gravimetrically. The copolymerization rate was accelerated and the polymerization activation energy in bulk and solution copolymerization decreased in the presence of montmorillonite. The tendency of alter‐copolymerization was enhanced for bulk and solution polymerization, but not affected for emulsion polymerization, by the addition of organomodified montmorillonite or Na⁺ montmorillonite. X‐ray diffraction studies showed that the methods of emulsion and bulk intercalative polymerization were more appropriate techniques for preparing nanocomposites with good dispersibility of clay. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1932–1937, 2005     

Synthesis and properties of polystyrene–clay nanocomposites via in situ intercalative polymerization

Organophilic montmorillonite (MMT) was prepared by ion exchange between Na⁺ ions in the clay and twin benzyldimethyloctadecylammonium bromine cations in an aqueous medium. The organophilic MMT particles were easily dispersed and swollen in styrene monomer. Polystyrene–MMT nanocomposites were prepared by the free‐radical polymerization of styrene containing dispersed clay. The intercalation spacing in the nanocomposites and the degree of dispersion of these composites were investigated with X‐ray diffraction and transmission electron microscopy, respectively. The nanocomposites had higher weight‐average molecular weights, lower glass‐transition temperatures, and better thermal stability (the decomposition temperature was improved by ca. 70°C) than the virgin polystyrene. The rheological behavior of the polystyrene–MMT nanocomposites was also studied. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 201–207, 2005     

Syndiotactic Polystyrene/Organoclay Nanocomposites: Synthesis via In Situ Coordination‐Insertion Polymerization and Preliminary Characterization

Summary: Syndiotactic polystyrene (sPS)/organophilic clay nanocomposites were obtained by in situ coordination‐insertion polymerization of styrene. Two cationic surfactants (alkylammonium and alkylphosphonium) were used for the intercalation of montmorillonite (MMT). For each organically modified clay, three protocols were performed using an MAO‐activated hemi‐metallocene catalyst, in order to compare the influence of experimental conditions on the composite microstructure and on its thermal stability. The microstructures of nanocomposites were investigated by wide angle X‐ray scattering and DSC. Partially exfoliated or intercalated materials were obtained in all cases and a decrease of crystallinity is observed. Thermal properties were also studied by DSC and thermogravimetric analysis. The presence of clay does not have a strong influence on the sPS thermal transitions but the thermal decomposition process of the material was slowed down in the presence of few organoclay percents, particularly in the degradation beginning. The influence of these two organically modified clays on the thermal stability of the material is discussed.

Gel and suspension formed from the combination of cloisite with toluene (left) and styrene (right), respectively.     

Synthesis and characterization of polyurethane/montmorillonite nanocomposites by in situ polymerization

In this paper, a new type of organophilic montmorillonite, co‐treated with cetyltrimethyl ammonium bromide (CTAB) and 4,4′‐diphenymethylate diisocyanate (MDI), was modified and applied to prepare polyurethane/montmorillonite nanocomposites via in situ polymerization. The nanoscale montmorillonite layers were exfoliated and dispersed relatively homogeneously in the polyurethane matrix, and characterized by X‐ray diffraction and transmission electron microscopy. The thermal degradation temperature of the nanocomposites increased, as compared with pristine polyurethane. Dynamic mechanical analysis confirmed the constraining effect of exfoliated montmorillonite layers on polyurethane chains, which benefited the increased storage modulus and increased glass transition temperature. Tensile tests showed that the exfoliated nanocomposites were reinforced and toughened by the addition of nanometer‐size montmorillonite layers. Copyright © 2006 Society of Chemical Industry     

Synthesis and characterization of poly(methyl methacrylate)/montmorillonite nanocomposites by in situ bulk polymerization

Poly(methyl methacrylate)/montmorillonite (MMT) nanocomposites were prepared by in situ bulk polymerization. The results showed that the silicone coupling agent affected the structure and properties of hybrid materials. XRD analysis showed that the dispersion of clay in nanocomposites with silicone‐modified organophilic MMT was more ordered than that in nanocomposites with unmodified organophilic MMT. The glass transition temperature (T_g) of the nanocomposites was 6–15°C higher and the thermal decomposition temperature (T_d) was 100–120°C higher than those of pure PMMA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2256–2260, 2003     

Preparation and characterization of exfoliated organic montmorillonite/poly(3,4‐ethyldioxythiophene) nanocomposites

Montmorillonite, organically modified by octadecylammine salt, has been adopted to successfully fabricate the exfoliated organic montmorillonite/poly(3,4‐ethyldioxythiophene) (OMMT/PEDOT) nanocomposites by in situ polymerization in aqueous media. Hydrochloric acid, 1,5‐naphthalenedisulfonic acid, and sodium benzenesulphonate have been employed to activate the polymerization of 3,4‐ethyldioxythiophene by offering active sites on the layers of montmorillonite. The resulting exfoliated nanocomposites have been characterized by Fourier transform infrared spectroscopy, scanning electron microscopy, transmission electron microscopy, X‐ray diffraction, thermogravimetric analysis, and electrical conductivity measurement and showed controllable conductivity in the range of 10^?7 to 10^?2 S/cm and improved thermal stability compared with pure PEDOT. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis,characterization and properties of organoclay‐modified polyurethane/epoxy interpenetrating polymer network nanocomposites

organoclay‐modified polyurethane/epoxy interpenetrating network nanocomposites (oM‐PU/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polyurethane and epoxy resin (PU/EP) which had been prepared by a sequential polymerization technique. Wide‐angle X‐ray diffraction (WAXD) and transmission electronic microscopy (TEM) analysis showed that the interpenetrating process of PU and EP improved the exfoliation and dispersion degree of oMMT. The effects of the NCO/OH ratio (isocyanate index), the weight ratio of PU/EP and oMMT content on the phase structure and the mechanical properties of the oM‐PU/EP nanocomposites were studied by tensile testing and scanning electronic microscopy (SEM). Water absorption tests showed that the PU/EP interpenetrating networks and oMMT had synergistic effects on improvement in the water resistance of the oM‐PU/EP nanocomposites. Differential scanning calorimetry (DSC) analysis showed that PU was compatible with EP and that the glass transition temperature (T_g) of the oM‐PU/EP nanocomposites increased with the oMMT content up to 3 wt%, and then decreased with further increasing oMMT content. The thermal stability of these nanocomposites with various oMMT contents was studied by thermogravimetric analysis (TGA), and the mechanism of thermal stability improvement was discussed according to the experimental results. Copyright © 2005 Society of Chemical Industry     

Isothermal and nonisothermal crystallization kinetics of syndiotactic polystyrene/clay nanocomposites

Differential scanning calorimeter (DSC) and X‐ray diffraction methods were used to investigate the isothermal and nonisothermal crystallization behavior and crystalline structure of syndiotactic polystyrene (sPS)/clay nanocomposites. The sPS/clay nanocomposites were prepared by mixing the sPS polymer solution with the organically modified montmorillonite. DSC isothermal results revealed that introducing 5 wt% of clay into the sPS structure causes strongly heterogeneous nucleation, inducing a change of the crystal growth process from mixed three‐dimensional and two‐dimensional crystal growth to two‐dimensional spherulitic growth. The activation energy of sPS drastically decreases with the presence of 0.5 wt% clay and then increases with increasing clay content. The result indicates that the addition of clay into sPS induces the heterogeneous nucleation (a lower ΔE) at lower clay content and then reduces the transportation ability of polymer chains during crystallization processes at higher clay content (a higher ΔE). We studied the non‐isothermal melt‐crystallization kinetics and melting behavior of sPS/clay nanocomposites at various cooling rates. The correlation among crystallization kinetics, melting behavior and crystalline structure of sPS/clay nanocomposites is discussed. Polym. Eng. Sci. 44:2288–2297, 2004. © 2004 Society of Plastics Engineers.     

Physical properties of poly(trimethylene terephthalate)/organoclay nanocomposites obtained via melt compounding and in situ polymerization

Two series of poly(trimethylene terephthalate) (PTT) nanocomposites, containing an organically modified montmorillonite (MMT) clay (1,2‐aminododecanoic acid (ADA)–intercalated MMT) were prepared via melt compounding and in situ polymerization methods using dimethyl terephthalate (DMT) and 1,3‐propanediol (PDO). The effect of different methods of preparation and varying organoclay contents (1−5 wt%) on the structural, morphological, thermal, and mechanical properties were investigated. The results of wide‐angle X‐ray diffraction (WAXD) and transmission electron microscope (TEM) suggested the possible existence of intercalation morphology between ADA‐MMT and the PTT matrix obtained from melt compounding, and mostly exfoliation state from in situ polymerization depending on the amount of organoclay. From DSC studies, in melt compounding case, the addition of ADA‐MMT in PTT increases melt‐crystallization (T_cm) peak temperature by 14−15°C irrespective of the clay content. However, the melting temperature (T_m) of pristine PTT remains unchanged with increasing clay content. In the case of in situ polymerization, the T_cm and T_m peaks are shifted towards lower temperature with increasing clay content. Dynamic mechanical thermal analysis (DMTA) studies on melt compounded samples revealed a marginal lowering of glass transition temperature (T_g) irrespective of clay content, and a noticeable decrease in T_g with increasing clay content for in situ polymerized samples. The PTT/ADA‐MMT nanocomposites via melt compounding showed higher initial modulus and yield stress, and lower strain at break compared with in situ polymerization with increasing clay content. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Aliphatic polyamidoamine hyperbranched polymers/layered silicate nanocomposites

Polyamidoamine hyperbranched polymer (Hyp)/clay nanocomposites were synthesized by using both of montmorillonite and laponite clays. Poly amidoamine hyperbranched polymer (Hyp) was prepared by one‐pot polymerization via couple monomer methodology. Afterward, the amino ends of Hyp were modified with methyl methacrylate (MMA), styrene (St) and butyl methacrylate (n‐BuMA) polymers which were previously prepared via ATRP (atom transfer radical polymerization) to form the corresponding new hyperbranched polymers Hyp₁, Hyp₂ and Hyp₃. Those formed polymers were inserted into the modified clay, such as montmorillonite and laponite to form their nanocomposites. The formed polymer/clay nanocomposites were characterized via XRD, TEM, and thermal analyses. The formed hyperbranched polymers generally showed intercalation behavior more than the exfoliation one mostly because of the bulkiness of the hyperbranched skeleton. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and characteristics of polystyrene–clay nanocomposites via in situ intercalative polymerization in a direct current electric field

Polystyrene (PS)/montmorillonite nanocomposites were prepared by the free‐radical polymerization of styrene‐containing dispersed clay in a direct current electric field. The intercalation spacing in the nanocomposites, the dispersion, and the orientation of these composites were investigated. The nanocomposites had higher T_g and better thermal stability when compared with the virgin PS. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis,structure, and properties of syndiotactic polystyrene catalyzed by Cp*Ti(OBz)3/MAO/TIBA

The synthesis of syndiotactic polystyrene (sPS) catalyzed with Cp*Ti(OBz)₃/MAO/TIBA and toluene as the solvent and the effects of polymerization temperature and the external addition of TIBA on polymerization behavior were investigated. The study revealed that catalytic activity increased with polymerization temperature. The greatest activity, 619 kg sPS mol^?1 Ti h^?1, was exhibited up to 90°C. TIBA also improved catalytic activity. The molecular weight of the polymer obtained decreased with polymerization temperature and the amount of TIBA. The structure and properties of syndiotactic polystyrene were characterized by ¹³C‐NMR, FTIR, DSC, and GPC methods. It was confirmed that the sPS obtained featured all‐trans planar zigzag conformation and higher syndiotacticity, molecular weight, and melting point. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 501–505, 2007     

Preparation of polystyrene/clay nanocomposite by suspension and emulsion polymerization

Organophilic montmorillonite was prepared using ion‐exchange method between sodium ions in clay layers and four kind of quaternary ammonium salt. The montmorillonite has the largest d₀₀₁‐spacing, as determined by X‐ray diffraction in modified by di(hydrogenated tallowalkyl) dimethyl ammonium chloride. Polystyrene montmorillonite nanocomposites were obtained by suspension and emulsion polymerization of styrene in the dispersed organophilic montmorillonite. The d₀₀₁‐spacing of clay was determined by X‐ray diffraction (XRD). The thermal stability of organophilic montmorillonite was investigated by thermogravimetric analysis (TGA). POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Nanocomposites from phenolic resin and various organo‐modified montmorillonites: Preparation and thermal stability

Phenolic resin (PF)/montmorillonite (MMT) nanocomposites have been successfully prepared using intercalative polymerization of resole‐type phenolic resins in montmorillonites modified by octadecylamine (C18), benzyldimethylhexadecylammonium chloride (B2MH), benzyltriethylammonium chloride (B3E), and benzyldimethylphenylammonium chloride (B2MP). X‐ray diffraction measurements and transmission electron microscope observations showed that clay platelets were partially exfoliated or intercalated after complete curing of the phenolic resins. The cured nanocomposites were named as modifier‐MP (MP means montmorillonite‐phenolic resin), for example, B3E‐MP. Thermogravimetric analysis showed that thermal decomposition temperatures (T_ds) of the cured nanocomposites B2MP‐MP (826 K), B3E‐MP (794 K), and B2MH‐MP (783 K) were much higher than those of C18‐MP (768 K) and cured phenolic resin (737 K). Therefore, thermal stability of the nanocomposites depends mainly on the chemical structure of the organic modifiers. B2MP‐MP possesses the highest T_d since B2MP contains both benzyl and phenyl groups, followed with B3E‐MP and B2MH‐MP whose modifiers contain only one benzyl group. This is attributable to favorable interaction between phenolic resin and organic modifiers containing benzene rings. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5336–5343, 2006     

Polymerization kinetics and thermal properties of poly(alkyl methacrylate)/organomodified montmorillonite nanocomposites

The effect of the presence of organomodified nano‐montmorillonite (MMT) on the free radical polymerization kinetics of either ethyl methacrylate or butyl methacrylate was investigated. The in situ polymerization technique was selected with dispersion of the MMT nanoparticles into the corresponding monomer and subsequent bulk radical polymerization. Different types and amounts of MMT were used, including a sodium and several organomodified clays under the trade names Cloisite Na⁺ and Cloisite 15A, 25A and 30B. Reaction kinetics was measured gravimetrically and the nanocomposites formed were characterized with X‐ray diffraction (structure), gel permeation chromatography (molar mass distribution) and differential scanning calorimetry (glass transition temperature). Thermal degradation characteristics were measured with thermogravimetric analysis. Additional experiments with styrene as monomer were carried out in order to make clear the effect of the nanofiller on the polymerization kinetics. It was found that the presence of the bulk ammonium salt used as the organic modifier in MMT could influence the reaction kinetics when diffusion‐controlled phenomena occur. Reaction rate was slightly enhanced and nanocomposites with improved thermal stability were formed. In addition, the average molar mass and glass transition temperature of the polymer in the nanocomposites were slightly higher compared to the neat polymer. Copyright © 2012 Society of Chemical Industry