Synthesis and properties of poly(methyl methacrylate)/clay nanocomposites using natural montmorillonite and synthetic Fe‐montmorillonite by emulsion polymerization

In this article, Fe‐montmorillonite (Fe‐MMT) was synthesized by hydrothermal method. For the first time, Fe‐MMT was modified by cetyltrimethyl ammonium bromide (CTAB), and poly(methyl methacrylate)(PMMA)/Fe‐MMT nanocomposites were synthesized by emulsion polymerization. Then poly(methyl methacrylate)(PMMA)/natural montmorillonite (Na‐MMT) and PMMA/Fe‐MMT nanocomposites were compared by Fourier transform infrared (FTIR) spectra, X‐ray diffraction (XRD) patterns, transmission electron microscopy (TEM), and thermal gravimetric analysis (TGA). By XRD and TEM, it was found out that the morphology of PMMA/Fe‐MMT nanocomposites was different from that of the PMMA/Fe‐MMT nanocomposites when the content of two types of clay was same in the PMMA matrix. It was possible that the presence of iron may lead to some radical trapping, which enhances intragallery polymerization to be developed to improve layer dispersion in PMMA/Fe‐MMT systems. In TGA curves, the thermal stability and residue at 600°C of PMMA/Fe‐MMT nanocomposites were higher than those of PMMA/Na‐MMT nanocomposites. Those dissimilarities were probably caused by structural Fe ion in the lattice of Fe‐MMT. POLYM. COMPOS., 27:49–54, 2006. © 2005 Society of Plastics Engineers     

Preparation and properties of NBR composites filled with a novel black liquor–montmorillonite complex

A novel rubber filler, black liquor–montmorillonite complex (BL–MMT) was prepared by dehydration of a mixture of MMT and BL and used in the preparation of acrylonitrile butadiene rubber (NBR) composites by mechanical mixing method. The BL–MMT/rubber composites were characterized using X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and differential scanning calorimeter (DSC). Experimental results of XRD and TEM indicated that MMT was well‐dispersed in the rubber because of the presence of lignin. DSC, thermo‐oxidative aging measurements and TGA results demonstrated that the thermal properties of NBR were improved due to the addition of BL–MMT. The tensile properties including tensile strength, elongation at break, and modulus were also tested. All experimental results indicated that this BL–MMT complex could be an effective reinforcing agent in rubber for cost‐saving and environment benefits. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Novel preparation and properties of EPDM/montmorillonite nanocomposites

This article reports on a novel route to develop ethylene–propylene–diene rubber (EPDM)/montmorillonite nanocomposites Modification of the MMT was carried out with maleic anhydride (MA), which acts as the intercalation agent for MMT and the vulcanizing agent for EPDM matrix, as well as the compatibilizer for the EPDM and MMT phases. The effect of MA‐modified MMT in nanocomposites was investigated by focusing on three major aspects: structural analysis, thermal properties, and material properties. The d‐spacings of both the MA modified MMT and exfoliated nanocomposites were investigated by X‐ray diffraction (XRD), and the morphology of these nanocomposites was examined by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Dynamic mechanical analysis confirms the constraint effect of exfoliated MMT layers on EPDM chains, which benefited the increased storage modulus, increased glass transition temperature. Thermogravimetric analysis indicates that there is some enhancement in degradation behavior between the nanocomposites and EPDM matrix. The nanocomposites exhibit great improvement in tensile strength and modulus, as well as elongation‐at‐break. The effects of MA addition on the formation of nano‐metric reinforcement and on the mechanical properties of nanocomposites are discussed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 2578–2585, 2006     

Morphological,mechanical, and thermal features of PMMA nanocomposites containing two‐dimensional Co–Al layered double hydroxide

The focus of the current study is to investigate the influence of Co–Al layered double hydroxide (LDH) on the morphological, thermal, and mechanical features of poly(methyl methacrylate) (PMMA)‐based nanocomposites. Sodium dodecyl sulfate modified Co–Al LDH was synthesized by single step coagulation method. The PMMA nanocomposites containing different loadings of nanofiller (1–7 wt %) and polystyrene‐grafted maleic anhydride compatibilizer (5 wt %) were melt intercalated via twin screw extruder and later subjected to injection molding to prepare mechanical testing samples. The different properties of PMMA nanocomposites were studied by using XRD, TEM, FTIR, DSC, TGA, tensile, flexural, impact, and flammability analysis. The result of XRD analysis suggested the exfoliated morphology of the nanocomposite while the TEM demonstrated the intercalated structure at higher loading of LDH. The thermal characterization results revealed that thermal properties were improved by the addition of Co–Al LDH, whereas the flammability test exposed that dripping was minimum at 7 wt % loading. The mechanical properties exhibited that optimum results were obtained at 1 wt % loading of Co–Al LDH. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45774.     

聚酰胺6/环氧树脂改性蒙脱土纳米复合材料的制备与性能

采用环氧树脂改性蒙脱土（MMT）得到有机化蒙脱土（OMMT）,再用熔融插层法制备了聚酰胺6 （PA6）/ OMMT纳米复合材料。采用X射线衍射仪、透射电子显微镜、万能材料试验机、热重分析仪等研究了PA6/OMMT复合材料的形态结构、力学性能和热稳定性。结果表明,经环氧树脂改性得到的OMMT的层间距明显增加,从未改性的1.22 nm增加到5.13 nm,并以纳米尺度分散于PA6基体中;随着OMMT含量的增加,PA6/ OMMT复合材料的强度和模量增加,热变形温度提高,其拉伸强度可达76 MPa,弯曲模量达到3.462 GPa,热变形温度为134 ℃;PA6/ OMMT复合材料失重10 %时的温度为422 ℃,比纯PA6的406 ℃提高了16 ℃,改善了PA6的热稳定性。     

Effect of Layered Silicates on the Crystallinity and Mechanical Properties of HDPE/MMT Nanocomposite Blown Films

Summary The highdensitypolyethylene (HDPE)/montmorillonite (MMT) nanocomposites were prepared by melt blending using twin screw extruder with two step process. The master batches were manufactured by melt compounding with maleic anhydride grafted HDPE (HDPE-g-MAH) and MMT. The HPDE/MMT master batches were subsequently mixed with HDPE. The blown nanocomposite films were obtained by a single screw extruder attached film blowing and take-off unit. The MMT dispersion in the nanocomposite films was characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). The influence of MMT on the crystallinity, thermal properties and mechanical properties as a function of compatibilizer was investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and universal testing machine, respectively. X-ray and TEM images showed the partially exfoliated nanocomposites which have the 5:1 – 20:1 ratios of HPDE-g-MAH and MMT. The thermal and mechanical properties of nanocomposites were enhanced by increasing the contents of MMT and in the presence of compatibilizer.     

Effect of organoclay in an immiscible poly(ethylene terephtalate) waste/poly(methyl methacrylate) blend

Blends of organically modified montmorillonite (OMMT) with poly(ethylene terephtalate) (PET) waste and poly(methyl methacrylate) (PMMA) were prepared by melt mixing. The morphology of PET/PMMA nanocomposites with different OMMT contents was characterized by transmission electron microscopy (TEM) and X‐ray diffraction (XRD). The nonisothermal crystallization temperatures of nanocomposites were also examined by DSC. TEM observations and XRD patterns revealed that silicate layers were intercalated and well dispersed in the blend. Nanocomposites displayed better mechanical properties when compared with the unfilled blend. DMA analyses also showed efficient mixing of the two immiscible polymers and changes in glass transition temperature with the presence of OMMT. DSC analysis showed an enhancement in crystallization rate of nanocomposites and a decrease in cristallinity. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The effects of soft‐segment molecular weight and organic modifier on properties of organic‐modified MMT‐PU nanocomposites

The effects of soft‐segment molecular weight and organic modification of montmorillonite (MMT) on thermal and mechanical properties of segmented polyurethane (PU) elastomers were investigated. The PU/MMT nanocomposites were prepared by in situ polymerization, and the compositions included soft segments with number average molecular weights of 1000, 2000, and 2900, and organic‐modified MMT (including MMT‐30B and MMT‐I30E). The nanocomposites produced were characterized using wide‐angle X‐ray diffraction (WAXD), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and mechanical testing. The TEM and XRD results revealed that both MMT‐30B and MMT‐I30E were intercalated, and partially exfoliated by the PU. Mechanical tests showed that the PU1000 series in soft‐segment molecular weight yielded superior tensile properties compared with the PU2000 and PU2900 series. Also, for a given molecular weight of soft segment in PU, the MMT‐30B nanocomposites exhibited greater increases in Young's modulus, tensile strength, and elongation at break than the MMT‐I30E counterpart, and the crystallinity of PU was enhanced by the clays. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Electron beam synthesis and characterization of poly(vinyl alcohol)/montmorillonite nanocomposites

Poly(vinyl alcohol) (PVA)/montmorillonite clay (MMT) nanocomposites in the form of films were prepared under the effect of electron beam irradiation. The PVA/MMT nanocomposites gels were characterized by X‐ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and mechanical measurements. The study showed that the appropriate dose of electron beam irradiation to achieve homogeneous nanocomposites films and highest gel formation was 20 kGy. The introduction of MMT (up to 4 wt %) results in improvement in tensile strength, elongation at break, and thermal stability of the PVA matrix. In addition, the intercalation of PVA with the MMT clay leads to an impressive improved water resistance, indicating that the clay is well dispersed within the polymer matrix. Meanwhile, it was proved that the intercalation has no effect on the metal uptake capability of PVA as determined by a method based on the color measurements. XRD patterns and SEM micrographs suggest the coexistence of exfoliated intercalated MMT layers over the studied MMT contents. The DSC thermograms showed clearly that the intercalation of PVA polymer with these levels of MMT has no influence on the melting transitions; however, the glass transition temperature (T_g) for PVA was completely disappeared, even at low levels of MMT clay. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1129–1138, 2006     

Poly(methyl methacrylate)/clay nanocomposites by photoinitiated free radical polymerization using intercalated monomer

A series of poly(methyl methacrylate)/montmorillonite (PMMA/MMT) nanocomposite were prepared by successfully dispersing the inorganic nanolayers of MMT clay in an organic PMMA matrix via in situ photoinitiated free radical polymerization. Methyl methacrylate monomer was first intercalated into the interlayer regions of organophilic clay hosts by “click” chemistry followed by a typical photoinitiated free radical polymerization. The intercalated monomer was characterized by FT-IR spectroscopy, elemental analysis and thermogravimetric analysis methods. The intercalation ability of the modified monomer and exfoliated nanocomposite structure were confirmed by X-ray diffraction spectroscopy (XRD), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Thermal stability of PMMA/MMT nanocomposites was also studied by both differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA).     

Comparison of nanocomposites based on nylon 6 and nylon 66

Nylon 6 and nylon 6,6 organoclay nanocomposites were prepared by melt processing using a twin screw extruder. The effects of polyamide type and processing temperature on the mechanical properties and the morphology of the nanocomposites were examined. Mechanical properties, transmission electron microscopy (TEM), wide-angle X-ray diffraction (WAXD), percentage crystallinity and isothermal thermo-gravimetric analysis (TGA) data are reported. A particle analysis was performed to quantitatively characterize the morphology; these results are later employed in modeling the modulus of these materials using composite theory. No significant difference was observed in the mechanical properties and morphology of PA-6 nanocomposites processed at two different temperatures. PA-6 nanocomposites had superior mechanical properties than those made from PA-66. The tensile strength of PA-66 nanocomposites deviated from linearity at high levels of MMT. WAXD and TEM results show that the PA-6 nanocomposites are better exfoliated than the PA-66 nanocomposites, which exhibit a mixture of intercalated and exfoliated structures. Mechanical properties were consistent with the morphology. DSC reveals a higher percentage of crystallinity in the PA-66 samples. Isothermal TGA shows only a 5% difference in the degradation of the organic modifier on the organoclay processed at 240 °C versus 270 °C. Particle analysis shows a higher average particle length and thickness, and a lower average particle density and aspect ratio in nanocomposites based on PA-66 versus PA-6. The Halpin-Tsai and Mori-Tanaka composite theories predict satisfactorily the behavior of the PA-6 nanocomposites, while the PA-66 nanocomposites were predicted acceptably up to a certain volume fraction where the non-linear behavior takes effect. All the results indicate that there is a lower degree of exfoliation in the nanocomposites produced with a PA-66 matrix apparently stemming from the chemical differences between PA-6 and PA-66.     

Study on thermoplastic polyurethane/montmorillonite nanocomposites

The thermoplastic polyurethane/montmorillonite (TPU/MMT) nanocomposites were prepared by melt intercalation. The structure and property of the TPU/MMT nanocomposites were studied by XRD, TEM, TG, Molau test, and mechanical property measurement. The interlayer spacing between the MMT platelets in TPU/MMT nanocomposites blended for 10 and 15 min was the same. The silicate platelets were dispersed in TPU matrix on 5–15 nm scale for TPU/MMT nanocomposites. The interface interaction between the silicate layers and TPU matrix for TPU/MMT nanocomposites was strong. Compared to those of pure TPU, the tensile strength and tear strength of the TPU/MMT nanocomposites increased. The tensile strength and tear strength of the TPU/MMT nanocomposites decreased with increasing blending time because of the degradation of the TPU matrix. The thermal stability of the TPU/MMT nanocomposites was lower than that of the pure TPU in the first step, whereas in the second step, the TPU/MMT nanocomposites showed higher thermal stability. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers     

Synthesis and characterization of cationic gemini surfactant modified Na–bentonite and its applications for rubber nanocomposites

A cationic gemini surfactant (N‐isopropyl‐N , N‐dimethyldodecan 1‐aminium bromide) was synthesized by quaternization reaction. The synthesized surfactant was characterized by Fourier transform infrared (FTIR) and proton nuclear magnetic resonance (1H NMR) spectroscopy. Modified Na–bentonite (organoclay) was obtained by the intercalation of a gemini surfactant between the layers of sodium bentonite and characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), FTIR, thermogravimetry–differential thermal analysis (TGA–DTA) and differential scanning calorimetry (DSC) techniques. The results of XRD, TEM, FTIR, TGA, and corresponding DSC analysis indicate that gemini surfactant has been successfully intercalated into the clay layers. Rubber‐based nanocomposites have been prepared by incorporating various concentration of organically modified bentonite on to natural rubber/styrene–butadiene rubber (NR/SBR) rubber blend (75/25) using two roll mill. Effect of organoclay content on XRD, curing, mechanical, and scanning electron microscopy (SEM) properties of the nanocomposites are investigated. The morphological study showed the intercalation of nanoclay in NR/SBR blend chain. It was found that the organoclay decrease the optimum and scorch time of the curing reaction, increase maximum torque and the curing rate, which was attributed to the further intercalation during vulcanization process. Mechanical properties such as tensile strength, modulus and elongation at break have improved. POLYM. COMPOS., 38:396–403, 2017. © 2015 Society of Plastics Engineers     

Effect of shear rate on structural,mechanical, and barrier properties of chitosan/montmorillonite nanocomposite film

The dispersion of MMT‐Na⁺ (montmorillonite) layers in a chitosan polymer matrix, using the homogenization, was performed. The effect of shear rate was characterized on the mechanical, barrier, and structural properties of nanocomposites. Elongation at break (EAB) was unaffected by shear rate, which decreased after homogenization, increased above 13,000 rpm, however, tensile strength (TS) dramatically increased up to 59 MPa at 16,000 rpm. Water vapor permeability (WVP) and oxygen permeability (OP) of the homogenized nanocomposite decreased more than that of untreated nanocomposite and OP was not significantly changed above 16,000 rpm of shear rate. XRD result and TEM images indicated that three types of tactoids, exfoliation, and intercalation were generated and the largest distance of 18.87 Å between MMT‐Na⁺ layers was produced at 16,000 rpm. The results indicate that homogenization was a beneficial method for effectively dispersing MMT‐Na⁺ layers in a chitosan polymer matrix and that a shear rate of 16,000 rpm was the effective condition. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Polyimide/montmorillonite nanocomposites based on thermally stable, rigid-rod aromatic amine modifiers

The preparation and processing of most of polymer/clay nanocomposites need high temperature. This limited the application of commonly used organic modifiers of long carbon-chain alkyl ammonium salts because of their low thermal stability. In this study, we synthesized two novel thermally stable, rigid-rod aromatic amines. Montmorillonite (MMT) treated by these amines exhibited larger layer-to-layer spacing, higher thermal stability than that treated by commonly used 1-hexadecylamine and also high ion-exchange ratio (>95%). They were applied to prepare nanocomposites with polyimide (PI) by in situ polymerization. XRD, TEM were used to obtain the information on morphological structure of PI/MMT nanocomposites. DMA, TGA, DSC, universal tester were applied to characterize the mechanical and thermal properties of the nanocomposites. When the MMT content was below 3 wt%, the PI/MMT nanocomposites were strengthened and toughened at the same time. The introduction of a small amount of MMT also led to improvement in thermal stability, slight increase in glass transition temperature, marked decrease in coefficient of thermal expansion and decrease in solvent uptake. MMT treated by these aromatic amines exhibited better dispersibility and (probably) interfacial interaction with PI matrix than that treated by 1-hexadecylamine. The nanocomposites based on these MMT resultantly exhibited better mechanical, thermal and solvent resistance properties than those based on 1-hexadecylamine treated MMT.     

Morphology and mechanical properties of natural rubber latex films modified by exfoliated Na‐montmorillonite/polyethyleneimine‐g‐poly (methyl methacrylate) nanocomposites

Na‐montmorillonite/polyethyleneimine‐g‐poly(methyl methacrylate) (Na‐MMT/PEI‐g‐PMMA) nanocomposite latexes were prepared by soap‐free emulsion polymerization in the aqueous suspension of Na‐MMT. The exfoliated morphology of the nanocomposites was confirmed by XRD and TEM. With the aim of improving morphology and mechanical properties of natural rubber latex (NRL) films, the synthesized Na‐MMT/PEI‐g‐PMMA nanocomposites were mixed with NRL by latex compounding technology. The results of SEM and AFM analysis showed that the surface of NRL/Na‐MMT/PEI‐g‐PMMA film was smoother and denser than that of pristine NRL film while Na‐MMT was dispersed uniformly on the fracture surface of the modified films, which suggested the good compatibility between NRL and Na‐MMT/PEI‐g‐PMMA. The tensile strength of NRL/Na‐MMT/PEI‐g‐PMMA films was increased greatly by 85% with 10 phr Na‐MMT/PEI‐g‐PMMA when Na‐MMT content was 3 wt % and the elongation at break also increased from 930% to 1073% at the same time. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43961.     

Montmorillonite nanoclay filler effects on electrical conductivity,thermal and mechanical properties of epoxy‐based nanocomposites

Epoxy‐based nanocomposites with 2, 5, and 7 wt% of montmorillonite (MMT) nanoclay were prepared using high shear melt mixing technique. The microstructural features of the nanocomposites were investigated by transmission electron microscopy (TEM). The thermal and mechanical properties were measured using differential scanning calorimetry (DSC), thermogravimetric analyzer (TGA), and dynamic mechanical analyzer (DMA). Further, the effect of voltage, temperature, seawater aging on the electrical conductivity (σ_DC) of the nanocomposites was also measured. To understand the free volume behavior upon filler loading, and to observe the connectivity between microstructure and other properties, positron annihilation lifetime spectroscopy was used. The TEM results revealed that MMT nanoparticles were uniformly dispersed in the epoxy matrix. Experimental results showed that the inclusion of 2 wt% MMT nanofiller increased the T_g, electrical conductivity, thermal stability, modulus, free volume of the epoxy nanocomposite significantly. This is well explained from the results of T_g (DSC and DMA), thermal stability, TGA residue, free volume analysis, and electrical conductivity. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Preparation and characterization of polystyrene–clay nanocomposites by free‐radical polymerization

The polymerizable cationic surfactant, vinylbenzyldimethylethanolammouium chloride (VBDEAC), was synthesized to functionalize montmorillonite (MMT) clay and used to prepare exfoliated polystyrene–clay nanocomposites. The organophilic MMT was prepared by Na⁺ exchanged montmorillonite and ammonium cations of the VBDEAC in an aqueous medium. Polystyrene–clay nanocomposites were prepared by free‐radical polymerization of the styrene containing intercalated organophilic MMT. Dispersion of the intercalated montmorillonite in the polystyrene matrix determined by X‐ray diffraction reveals that the basal spacing is higher than 17.6 nm. These nanocomposites were characterized by differential scanning calorimetry (DSC), transmission electron micrograph (TEM), thermal gravimetric analysis (TGA), and mechanical properties. The exfoliated nanocomposites have higher thermal stability and better mechanical properties than the pure polystyrene. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1370–1377, 2002     

An Innovative Approach to the Synthesis of PMMA/PEG/Nanobifiller Filled Nanocomposites with Enhanced Mechanical and Thermal Properties

A facile route was adopted to blend the matrix. The PMMA/PEG blend was reinforced with three types of nanofillers, i.e., pristine MWCNT (P-CNT), amine functionalized MWCNT (PDA-EA-CNT) and nanobifiller i.e. nanodiamond functional MWCNT (PDA-EA-CNT-ND) to yield three different types of nanocomposites i.e. PMMA/PEG/P-CNT, PMMA/PEG/PDA-EA-CNT and PMMA/PEG/PDA-EA-CNT-ND. These nanocomposites were reinforced with nanofiller loading (1 wt. %, 3 wt. %, 5 wt. %, 10 wt. %, 30 wt. % and 50 wt. %) by solution casting method. Structure of composite and nanofillers was confirmed by FTIR. FESEM imaging revealed that nanocomposites have micro porous morphology. At high magnification, distribution of functionalized CNT/ND appears to be protruding out of the polymeric matrix. The TGA result suggests that the thermal stability of the nanocomposites was enhanced in comparison to PMMA due to grafting of filler molecules with PMMA/PEG macromolecules. The DTG results showed that the bifiller nanocomposites (PMMA/PEG/PDA-EA-CNT-ND) exhibited improved thermal stability with T_max (431^°C) as compared to P-CNT and amine functionalized CNT (PMMA/PEG/PDA-EA-CNT) with T_max of 395^°C and 418^°C respectively. XRD results showed fine interaction between filler and the polymeric matrix. As the filler loading was increased the composites showed pronounced XRD peak at 25.9^°, corresponding to (002) reflection of nanotubes. Significant improvement in the mechanical properties of composites was recorded with the reinforcement of fillers as compared to the neat matrix. The most significant improvement in tensile strength and elastic modulus was observed for the bifiller nanocomposites with 5 wt. % PDA-EA-CNT-ND. They showed a tensile strength and elastic modulus of 29.9 MPa and 1474.31 MPa respectively as compared to amine functionalized CNT with tensile strength (25.7) and elastic modulus (1466.99 MPa)and P-CNT with tensile strength(25 MPa) and elastic modulus (1155.75 MPa).     

Effects of Nickel Oxide (NiO) nanoparticles on the performance characteristics of the jatropha oil based alkyd and epoxy blends

Plant oil based alkyd resin was prepared from jatropha oil and blended with epoxy resin. Subsequently, alkyd/epoxy/NiO nanocomposites with different wt % of NiO nanoparticles have been prepared by mechanical mixing of the designed components. The structure, morphology, and performance characteristics of the nanocomposites were studied by UV‐visible spectroscopy, Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X‐ray diffraction (XRD), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and universal testing machine (UTM). The alkyd/epoxy/NiO nanocomposites showed the gradual increase in thermal stability with increasing NiO content. With 3 wt % NiO content the tensile strength of the nanocomposite increased by 19 MPa (more than twofold) when compared with the pristine polymer. Limiting oxygen index (LOI) value of the nanocomposites indicate that the incorporation of NiO nanoparticles even in 1 wt % can greatly improves the flame retardant property of the nanocomposites. This study confirms the strong influence of NiO nanoparticles on the thermal, mechanical, and flame retardant properties of the alkyd/epoxy/NiO nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41490.