Dynamics of CO2 adsorption on sodium oxide promoted alumina in a packed-bed reactor

CO₂ adsorption in packed-bed reactors has potential applications in flue gas CO₂ capture and adsorption enhanced reaction processes. This work focuses on CO₂ adsorption dynamics on sodium oxide promoted alumina in a packed-bed reactor. A comprehensive model is developed to describe the coupled transport phenomena and is solved using orthogonal collocation on finite elements. The model predicted breakthrough curve matches very well with experimental data obtained from a pilot-scale packed-bed reactor. Several dimensionless parameters are also derived to explain the shape of the breakthrough curve.     

Characteristics of CO2 Absorption into Aqueous Ammonia

Abstract

Aqueous ammonia was investigated as a new absorbent of the chemical absorption process for CO₂ capture from combustion flue gas. The effects of the temperature and concentration of aqueous ammonia on CO₂ absorption in a semi‐batch reactor were studied by interpreting breakthrough curves. Raman spectroscopy analysis of CO₂ loaded aqueous ammonia provided concentration changes of bicarbonate, carbonate, and carbamate as well as CO₂ sorption capacity at given time during the absorption with 13 wt% aqueous ammonia at 25°C. It was observed that carbamate formation was dominating at the early stage of absorption. Then, the bicarbonate formation took over the domination at the later stage while the carbonate remained unchanged.     

Adsorption of CO2 on Hydrotalcite‐like Compounds in a Fixed Bed

Abstract

The reduction of carbon dioxide emission from flue gases can be achieved using post‐combustion technologies, such as adsorption employing efficient solid sorbents. In this work, the adsorption of CO₂ on hydrotalcite‐like Al‐Mg compounds partially carbonated was studied using dynamic and static methods. The breakthrough curves were obtained at different flow gas rates in the range 60 to 100 mL/min and total pressure 1.0 atm. Different mixtures of CO₂ diluted in helium were used (3–20% v/v) at temperatures in the range 29 to 350°C. The experimental equilibrium data were described according to a Langmuir‐like equation. The capacity of adsorption presented a weak dependence on the temperature due to opposite effects of increasing of entropy and increasing of MgO (non‐carbonated) content in the adsorbent at high temperatures. The linear driving force model was suitable to describe the breakthrough curves. The dispersion and mass transfer coefficients were calculated by theoretical correlations and the model described quite very well the adsorption of CO₂ on hydrotalcite‐like compounds in a fixed bed in any temperature.     

DECOMPOSITION BEHAVIOR AND MECHANISM OF CALCIUM SULFATE UNDER THE CONDITION OF O2/CO2 PULVERIZED COAL COMBUSTION

The decomposition behavior and mechanism of calcium sulfate in O₂/CO₂ pulverized coal combustion were studied in an entrained flow reactor. A reaction rate expression correlating the influence of various factors was proposed for CaS0₄ decomposition and it is able to predict CaS0₄ decomposition satisfactorily. Under the conditions investigated, the decomposition of CaS0₄ was found to be a regime of chemically controlled shrinking core reaction. A CO₂-rich atmosphere enhances CaSO₄ decomposition in absence of oxygen. CaSO₄ particles have catalytic effect on formation of CO from CO₂. A high SO₂ concentration inhibits CaSO₄ decomposition. The kinetics of CaSO₄decomposition has obvious dependence on experimental facilities and conditions, whereas the activation energy has much lower dependence. The kinetics derived in this work is more appropriate for investigating desulfurization in O₂/CO₂ pulverized coal combustion because an entrained flow reactor has a much closer condition to that in O₂/CO₂ pulverized coal combustion than a TGA.     

The process design and simulation for the methanol production on the FPSO (floating production,storage and off-loading) system

A process for methanol production from 100 MM scfd of stranded gas and CO₂ is proposed and simulated using a commercial process simulator, PRO/II v.9.1, for a FPSO (floating production, storage, off-loading) system. The process consists of Steam-CO₂ Reforming (SCR), methanol synthesis, a Reverse Water-Gas Shift (RWGS) reaction and ancillaries with recycle streams to SCR and RWGS. All reactors were simulated using the Gibbs reactor model. Also, the Plug Flow Reactor (PFR) model with reaction rate equations was used for the methanol reactor and the result was compared to the Gibbs reactor model. To maximize the use of the carbon source in stranded gas and CO₂ while avoiding an undesirable increase in process size, the optimum recycle ratios were calculated with a satisfying constraint, a steam-to-carbon ratio ≥ 1 in the SCR. In the proposed Methanol-FPSO process the RWGS reactor can maximize CO₂ utilization and case studies were performed to analyze the influence of RWGS.     

Development of T type zeolite for separation of CO2 from CH4 in adsorption processes

Influence of synthesis parameters; silica sources, relative alkalinity and silicon module, were investigated on preparation of T type zeolite by hydrothermal method, using a two level factorial design. Crystallization time and reaction temperature were held constant at 7 days and 378 K, respectively. The synthesized products were characterized by XRD and SEM techniques. The results showed that increasing silicon module and decreasing relative alkalinity in the synthesis gel improved the product relative crystallinity. It was also observed that using colloidal silica as the silica source improved crystallinity and phase purity of T type zeolites. The prepared zeolite T with the highest relative crystallinity was examined in the batch adsorption experiments at three temperatures of 288, 298 and 308 K and various pressures from 0.1 up to 2 MPa to verify the ability of the material for selective adsorption and separation of CO₂ from CH₄. The adsorption capacities and isotherms of CO₂ and CH₄ were determined at the studied temperatures. The results showed that the highest ideal selectivity of CO₂/CH₄ could be achieved at atmospheric pressure and 308 K. The performance of the adsorbent was confirmed with breakthrough curves and breakthrough times resulted from dynamic adsorption experiments of the mixed gases.     

Investigation into a gas–solid–solid three-phase fluidized-bed carbonator to capture CO2 from combustion flue gas

A two-dimensional (2D) transient model was developed to simulate the local hydrodynamics of a gas (flue gas)–solid (CaO)–solid (CaCO₃) three-phase fluidized-bed carbonator using the computational fluid dynamic method, where the chemical reaction model was adopted to determine the molar fraction of CO₂ at the exit of carbonator and the partial pressure of CO₂ in the carbonator. This investigation was intended to improve an understanding of the chemical reaction effects of CaO with CO₂ on the CO₂ capture efficiency of combustion flue gases. For this purpose, we had utilized Fluent 6.2 to predict the CO₂ capture efficiency for different operation conditions. The adopted model concerning the reaction rate of CaO with CO₂ is joined into the CFD software. Model simulation results, such as the local time-averaged CO₂ molar fraction and conversion of CaO, were validated by experimental measurements under varied operating conditions, e.g., the fraction of active CaO, chemical reaction temperature, particle size, and cycle number at different locations in a gas–solid–solid three-phase fluidized bed carbonator. Furthermore, the local transient hydrodynamic characteristics, such as gas molar fraction and partial pressure were predicted reasonably by the chemical reaction model adopted for the dynamic behaviors of the gas–solid–solid three-phase fluidized bed carbonator. On the basis of this analysis, capture CO₂ strategies to reduce CO₂ molar fraction in exit of carbonator reactor can be developed in the future. It is concluded that a fluidized bed of CaO can be a suitable reactor to achieve very effective CO₂ capture from combustion flue gases.     

Hydrogen production from coal by separating carbon dioxide during gasification

Hydrogen generation during the reaction of a coal/CaO mixture with high pressure steam was investigated using a flow-type reactor. Coal, CaO and CO reactions with steam, and CO₂ absorption by Ca(OH)₂ or CaO occurred simultaneously in the experiment. It was found that H₂ was the primary resultant gas, comprising about 85% of the reaction products. CO₂ was fixed into CaCO₃ and CO was completely converted to H₂. Pyrolysis of the coal/CaO mixture carried out in N₂ was also examined. The pyrolysis gases were compared with gases produced by general coal pyrolysis. While general coal pyrolysis produced about 14.7% H₂, 50.5% CH₄, 12.0% CO and 12.0% CO₂, the gases produced from coal/CaO mixture pyrolysis were 84.8% H₂, 9.6% CH₄, 1.6% CO₂ and 1.1% CO.     

Preparation of Core-Shell SAPO-34 Adsorbent on Ceramic Particles; Improvement of CO2 Separation from Natural Gas

Fine crystals of SAPO-34 were synthesized by preparation of sol-gel precursor and hydrothermal process. The produced crystalline phase and the crystal shapes were analyzed by XRD patterns and SEM images. The core-shell adsorbent was prepared by the formation of the fine layer of SAPO-34 on the surface of the inert ceramic particles using the same synthesis parameters and hydrothermal conditions by in situ crystallization. The prepared core-shell SAPO particles were tested in dynamic adsorption experiments of a mixture of 5% CO₂ and 95% CH₄ at 298 K and 0.1 MPa, and their performance was compared with pure powders of SAPO-34 in the same adsorption operational conditions. The longer breakthrough time, sharper breakthrough curves, and higher CO₂ adsorbed amount were observed using core-shell SAPO-34 particles as adsorbent rather than using pure particles of SAPO-34. It is concluded that the production of a thin layer of SAPO-34 on cheap and inert porous ceramic particles is preferred rather than using higher amounts of SAPO-34 powders pelleted or binded with inert material in dynamic adsorption processes for the separation of CO₂ from natural gas.     

A rate equation for Ca(OH)2 and CO2 reaction in a spouted bed reactor at low gas concentrations

In the present study, the carbonation reaction of hydrated lime in semi-dry condition is investigated experimentally in a laboratory-scale spouted bed reactor. Results show that for operating conditions where the concentration of CO₂ is low, the capture efficiency is raised by increasing the inlet CO₂ concentration. Additionally, because of the inconsistency between the experimental reaction rate and the calculated values based on the previous proposed equations, a new rate equation is introduced that considers the dependency of CO₂ concentration too. To validate the proposed equation, its predictions were compared with another set of experimental data.     

Changes in pore structure of anthracite coal associated with CO2 sequestration process

Pore structure changing of coal during the CO₂ geo-sequestration is one of the key issues that affect the sequestration process significantly. To address this problem, the CO₂ sequestration process in an anthracite coal was replicated using a supercritical CO₂ (ScCO₂) reactor. Different coal grain sizes were exposed to ScCO₂ and water at around 40 °C and 9.8 MPa for 72 h. Helium pycnometer and mercury porosimetry provide the density, pore size distribution and porosity of the coal before and after the ScCO₂ treatment. The results show that after exposure to the ScCO₂-H₂O reaction, part of the carbonate minerals were dissolved and flushed away by water which made the true density increased as well as total pore volume and porosity most importantly in the micro-pore range. Hysteresis between mercury intrusion and extrusion was observed. Ink bottle shaped pores can be either damaged or created compared with the ScCO₂ treated coal samples. This suggests that the ScCO₂ treatment most likely increase the volumes of pores in anthracite coal, which also contributed to the increase in porosity of the treated samples. Therefore the CO₂ sequestration into coal appears to have the potential to increase significantly the anthracite microporosity which is very advantageous for CO₂ storage.     

CO2 adsorption performance of polyethyleneimine-modified ion-exchange resin

A series of solid amine adsorbents were prepared by the template method with ion-exchange resin (D001) as the carrier and polyethyleneimine (PEI) as the modifier. The absorbents were characterized by energy disperse spectroscopy (EDS), scanning electron microscope (SEM), N₂ adsorption–desorption, Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA) techniques. The effects of PEI loading, adsorption temperature and influent velocities on CO₂ adsorption capacity in a fixed-bed reactor were investigated. The results show that the solid amine adsorbent prepared by the template method had a better PEI dispersion, stability and CO₂ adsorption capacity. The maximum CO₂ adsorption capacity was 3.98 mmol·g^?1 when PEI loading was 30%, the adsorption temperature was 65°C and the influent velocity was 40 mL·min^?1. The CO₂ adsorption capacity decreased only by 9.50% after 10 cycles of adsorption–desorption tests. The study of kinetics indicates that both chemical adsorption and physical adsorption occurred in the CO₂ adsorption process. The CO₂ adsorption process included fast breakthrough adsorption and gradually approaching equilibrium stage. The particle internal diffusion process was the control step for CO₂ adsorption.     

CO2 recovery from flue gas by PSA process using activated carbon

An experimental study was performed for the recovery of CO₂ from flue gas of the electric power plant by pressure swing adsorption process. Activated carbon was used as an adsorbent. The equilibrium adsorption isotherms of pure component and breakthrough curves of their mixture (CO₂ : N₂ : O₂=17 : 79 : 4 vol%) were measured. Pressure equalization step and product purge step were added to basic 4-step PSA for the recovery of strong adsorbates. Through investigation of the effects of each step and total feed rate, highly concentrated CO₂ could be obtained by increasing the adsorption time, product purge time, and evacuation time simultaneously with full pressure-equalization. Based on the basic results, the 3-bed, 8-step PSA cycle with the pressure equalization and product purge step was organized. Maximum product purity of CO₂ was 99.8% and recovery was 34%.     

Synthesis,kinetic study,and reaction mechanism of Li4SiO4 with CO2 in a slurry bubble column reactor

Abstract

This study was performed to investigate the synthesis, kinetic and reaction mechanism of Li₄SiO₄ with CO₂ in a slurry bubble column reactor. The Li₄SiO₄ powder sample was prepared via a solid-state reaction. The sample was characterized via X-ray diffraction (XRD) analysis and verified as a single phase. The median diameter of the sample was measured using the laser diffraction and scattering method as about 20?μm. The synthesized sample was suspended in binary molten carbonate of Li₂CO₃–K₂CO₃ having a molar ratio of 38:62. The experimental results show that Li₄SiO₄ in the slurry bubble column absorbed approximately a stoichiometric amount of CO₂. The kinetic study shows that the CO₂ reaction behavior on the Li₄SiO₄ surface was fitted to a double exponential model and the limiting step of the reaction was lithium diffusion. The mass transfer coefficient of CO₂ and rate constant of reaction with Li₄SiO₄ were studied to understand the overall absorption mechanism in the reactor. The resistance for the direct reaction of CO₂ on the Li₄SiO₄ was much smaller than the resistance for the mass transfer of CO₂ to the Li₄SiO₄. We can conclude that the direct contact of CO₂ with Li₄SiO₄ was the main path for the reaction.     

Pathways for CO2 Formation and Conversion During Fischer–Tropsch Synthesis on Iron-Based Catalysts

CO₂ reaction and formation pathways during Fischer–Tropsch synthesis (FTS) on a co-precipitated Fe–Zn catalyst promoted with Cu and K were studied using a kinetic analysis of reversible reactions and with the addition of ¹³C-labeled and unlabeled CO₂ to synthesis gas. Primary pathways for the removal of adsorbed oxygen formed in CO dissociation steps include reactions with adsorbed hydrogen to form H₂O and with adsorbed CO to form CO₂. The H₂O selectivity for these pathways is much higher than that predicted from WGS reaction equilibrium; therefore readsorption of H₂O followed by its subsequent reaction with CO-derived intermediates leads to the net formation of CO₂ with increasing reactor residence time. The forward rate of CO₂ formation increases with increasing residence time as H₂O concentration increases, but the net CO₂ formation rate decreases because of the gradual approach to WGS reaction equilibrium. CO₂ addition to synthesis gas does not influence CO₂ forward rates, but increases the rate of their reverse steps in the manner predicted by kinetic analyses of reversible reactions using non-equilibrium thermodynamic treatments. Thus the addition of CO₂ could lead to the minimization of CO₂ formation during FTS and to the preferential removal of oxygen as H₂O. This, in turn, leads to lower average H_2/CO ratios throughout the catalyst bed and to higher olefin content and C₅₊ selectivity among reaction products. The addition of ¹³CO₂ to H₂/¹²CO reactants did not lead to significant isotopic enrichment in hydrocarbon products, indicating that CO₂ is much less reactive than CO in chain initiation and growth. We find no evidence of competitive reactions of CO₂ to form hydrocarbons during reactions of H₂/CO/CO₂ mixtures, except via gas phase and adsorbed CO intermediates, which become kinetically indistinguishable from CO₂ as the chemical interconversion of CO and CO₂ becomes rapid at WGS reaction equilibrium.     

CO2 sequestration in coals and enhanced coalbed methane recovery: New numerical approach

Mixed gases injection into a large coal sample for CO₂ sequestration in coals and enhanced coalbed methane recovery was investigated using a new numerical approach. A dynamic multi-component transport (DMCT) model was applied to simulate ternary gas (CH₄-CO₂-N₂) diffusion and flow behaviors for better understanding and prediction of gas injection enhanced coalbed methane (ECBM) recovery processes. Several cases were designed to analyze the effects of injection gas composition and pressure on gas displacement dynamics in a large coal sample. The calculated results suggest that mixed gas injections have similar profiles of methane recovery as pure N₂ injection, and mixtures of N₂ and CO₂ reduce the ultimate methane recovery compared to pure CO₂. The breakthrough time of pure CO₂ injection is longer than mixed gas injections. Injection gas composition has significant effect on produced gas composition.     

Hydrogenation of phenol with supported Rh catalysts in the presence of compressed CO2: Its effects on reaction rate, product selectivity and catalyst life

Hydrogenation of phenol to cyclohexanone and cyclohexanol in/under compressed CO₂ was examined using commercial Rh/C and Rh/Al₂O₃ catalysts to investigate the effects of CO₂ pressurization on the total conversion and the product selectivity. Although the total rate of phenol hydrogenation with Rh/C was lowered by the presence of CO₂, the selectivity to cyclohexanone was improved at high conversion levels >70%. On the other hand, the activity of Rh/Al₂O₃ was completely lost in an early stage of reaction. The features of these multiphase catalytic hydrogenation reactions using compressed CO₂ were studied in detail by phase behavior and solubility measurements, in situ high-pressure FTIR for molecular interactions of CO₂ with reacting species and formation/adsorption of CO on the catalysts, and simulation of reaction kinetics using a simple model. The CO₂ pressurization was shown to suppress the hydrogenation of cyclohexanone to cyclohexanol, improving the selectivity to cyclohexanone. The formation and adsorption of CO were observed for the two catalysts at high CO₂ pressures in the presence of H₂, which was one of important factors retarding the rate of hydrogenation in the presence of CO₂. It was further indicated that the adsorption of CO on Rh/Al₂O₃ was strong and caused the complete loss of its activity.     

Analytical Approach to estimate and Predict the CO2 Reforming of CH4 in a Dielectric Barrier Discharge

CO₂ reforming of CH₄ to syngas was investigated in a coaxial dielectric barrier discharge reactor immersed in an oil bath. An analytical model was suggested to estimate and predict the reaction phenomena. The model had input parameters as predictor variables (applied voltage, ratio of CH₄/CO₂, and total flow rate in the feed), output parameters as observed variables, the molar flow rates of reactants (CH₄, CO₂, CO, H₂, and by-products), and energy efficiencies. More than 70% of the output parameters variance could be explained by the input parameter. The model for the CO₂ reforming of CH₄ in a dielectric barrier discharge reactor would be useful to optimize the experiments. A comparison between input parameters suggests that the reaction should be performed under high total flow rate or low applied voltage to obtain greater energy efficiency; whereas at high applied voltage and total flow rate, the reaction obtains a greater absolute amount of reactant conversion and products, but lower energy efficiency.     

STUDY OF CAPTURING EMITTED CO2 IN THE FORM OF HYDRATES IN A TUBULAR REACTOR

Stabilizing atmospheric CO₂ concentration requires the development of novel methods for capturing it in the form of permanent reservoirs. Among the proposed methods is CO₂ storage in the form of hydrate. In this study a method was established for CO₂ conversion to hydrate. This method can be applied to bioethanol plants, which produce CO₂ as a by-product of ethanol fermentation. In this regard, a tubular recirculating flow reactor was developed for the study of CO₂ hydrate formation. The experiments were carried out at 279 K and 3.5–5 MPa to determine the rate of CO₂ hydrate formation. Further, a model was developed for prediction of the rate of hydrate formation based on the mass transfer, crystallization, and thermodynamic concepts. The predicted hydrate formation rate was compared to the experimental data in order to validate the model prediction. The predicted results were in good agreement with the experimental data at different operating conditions.     

Form coke reaction processes in carbon dioxide

Uncertainty in metallurgical coke supplies has prompted development of form coke from low quality coals and fines. Reaction rates have been measured and mechanisms identified that control carbonaceous briquette reaction rate in CO₂. Three briquette formulations were prepared, characterized and coked in an inert atmosphere at high temperature. A given weight of each formulation was then reacted in a packed bed with CO₂ at 1373 K for 0.5–2 h. Partially reacted briquettes contained a solid core with some internal reaction surrounded by a loosely adhering layer of carbon-containing ash. The reaction rate of briquettes with CO₂ was affected by diffusion of CO₂ through the bulk gas and the ash-carbon layer to the core surface, as well as CO₂–carbon reaction. Key variables governing briquette reaction rate included CO₂ mole fraction and briquette void fraction.