Pressure swing adsorption separation of H2S/CO2/CH4 gas mixtures with molecular sieves 4A, 5A,and 13X

Pressure swing adsorption experiments were carried out for the separation of equimolar mixtures of carbon dioxide and methane containing small amounts of hydrogen sulfide, utilizing 4A, 5A, and 13X molecular sieves. High-purity methane of zero or nearly zero hydrogen sulfide concentration was produced in the adsorption stage with 13X and 5A sieves, at high product recovery rates; high-purity carbon dioxide was obtained with the same sieves in the desorption stage. Zeolite 4A was found capable of raising considerably the hydrogen sulfide concentration in the accumulated desorption product (vs. the adsorption feed) at high recovery rates too. Adsorption selectivity values derived from the experimental results for all three gas pairs were in line with some theoretical predictions and experimental data of the literature.     

Improvement of Pt/ZrO2 by CeO2 for high pressure CH4/CO2 reforming

CH₄/CO₂ reforming over Pt/ZrO₂, Pt/CeO₂ and Pt/ZrO₂ with CeO₂ was investigated at 2 MPa. Pt/ZrO₂, which shows stable activity under 0.1 MPa, and Pt/CeO₂ showed gradual deactivation with time at the high pressure. The deactivation was suppressed drastically on Pt/ZrO₂ with CeO₂ prepared by different impregnation order (co-impregnation of Pt and CeO₂ on ZrO₂, and consecutive impregnation of Pt and CeO₂ on ZrO₂). The amount of coke deposition was found insignificant and similar among all the catalysts (including Pt/ZrO₂ and Pt/CeO₂). Catalytic activity after the reaction for 24 h was in agreement with Pt particle size after the reaction for same period, indicating that the difference of the catalytic stability is mainly dependent on the extent of Pt aggregation through catalyst preparation, H₂ reduction, and the CH₄/CO₂ reforming. Pt aggregation and the amount of coke deposition were least pronounced on (Pt–Ce)/ZrO₂ prepared by impregnation of CeO₂ on Pt/ZrO₂ and the catalyst showed highest stability.     

An optimum NiO content in the CO2 reforming of CH4 with NiO/MgO solid solution catalysts

Reduced NiO/MgO, with a NiO content in the range 9.2–28.6 wt%, was found to be a highly effective catalyst for the CO₂ reforming of CH₄ to CO and H₂ (at 790°C, atmospheric pressure and a space velocity of 60000 cm³g^–1h^–1). For smaller or higher NiO contents, the yield was smaller, being negligible for 4.9 wt%. In contrast to the other reforming catalysts, the new catalyst has high stability, since in the optimum NiO range the CO yield remained unchanged at 95% for 120 h without any carbon deposition. The formation of a solid solution between NiO and MgO, which was demonstrated by both X-ray diffraction and temperature-programmed reduction, is most likely responsible for the high selectivity and stability in a large range of compositions of NiO/MgO.     

Improving SAPO-34 performance for CO2/CH4 separation and optimization of adsorption conditions using central composite design

ABSTRACT

SAPO-34 molecular sieves have a high adsorption capacity in separation of CO₂ from CO₂/CH₄ mixture. In this study, SAPO-34 was modified by different solutions at various operating conditions to enhance the removal of carbon dioxide from the methane gas. Modifications can change pore size and also Si/Al ratio in SAPO-34 and make changes in the acidity of the adsorbent via the ion exchange process. The effects of temperature and pressure on the separation were studied using the design of experiments. Finally, based on the results of the experimental optimization process applying central composite design (CCD) method, the highest yield of CO₂ separation from the methane gas (95%) was obtained when using P-SAPO-34 sample at 17.4°C and 4.6 bar.     

Modification of polycarbonate membrane by polyethylene glycol for CO2/CH4 separation

In this study, permeation of carbon dioxide (CO₂) and methane (CH₄) through the polycarbonate/polyethylene glycol (PC/PEG) blend membrane was investigated. The effect of PEG content (0–5 wt%) on the permeability and selectivity was studied. Permeability measurements were carried out at pressures of 1–7 bar and at room temperature. The membranes were characterized by Fourier transform infrared-attenuated total reflectance spectroscopy (FTIR-ATR), X-ray diffraction (XRD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and density measurement. The results revealed that the PC/PEG blends are miscible/partially miscible without considerable micro-phase separation. The effect of PEG content and gas pressure on the diffusion and solubility of coefficients were also investigated and analyzed. It was concluded that the most influential parameter for the permeation is the diffusion coefficient of the gases. The permeability and selectivity decrease as the operating pressure and PEG content are increased. Furthermore, the results showed that the addition of 5 wt% of PEG into PC increases the CO₂/CH₄ selectivity from 26.6 ± 0.99 to 40.9 ± 2.14 (more than 53%) at 1 bar.     

Role of support in reforming of CH4 with CO2 over Rh catalysts

The reforming of CH₄ with CO₂ over supported Rh catalysts has been studied over a range of temperatures (550–1000 K). A significant effect of the support on the catalytic activity was observed, where the order was Rh/Al₂O₃>Rh/TiO₂>Rh/SiO₂. The catalytic activity of Rh/SiO₂ was promoted markedly by physical mixing of Rh/SiO₂ with metal oxides such as Al₂O₃, TiO₂, and MgO, indicating a synergetic effect. The role of the metal oxides used as the support and the physical mixture may be ascribed to the promotion in dissociation of CO₂ on the surface of Rh, since the CH₄ + CO₂ reaction is first order in the pressure of CO₂, suggesting that CO₂ dissociation is the rate-determining step. The possible model of the synergetic effect was proposed.     

Adsorption of CH3 and its reactions with CO2 over TiO2

The adsorption, decomposition of CH₃ and its reactions with CO₂ were followed by means of Fourier transform infrared spectroscopy combined with mass spectrometry. Methyl radicals were produced by the pyrolysis of azomethane. Absorption bands, observed at room temperature adsorption, were attributed to adsorbed CH₃ and CH₃O species. The decomposition of adsorbed CH₃ in vacuum started above 400 K and was accelerated by CO₂. In the study of the interaction of methane with titania, activated in different ways, we found no convincing spectroscopic evidence for the activation of methane at 300 K. This revised version was published online in July 2006 with corrections to the Cover Date.     

Self-organized vanadium and nitrogen co-doped titania nanotube arrays with enhanced photocatalytic reduction of CO2 into CH4

Self-organized V-N co-doped TiO₂ nanotube arrays (TNAs) with various doping amount were synthesized by anodizing in association with hydrothermal treatment. Impacts of V-N co-doping on the morphologies, phase structures, and photoelectrochemical properties of the TNAs films were thoroughly investigated. The co-doped TiO₂ photocatalysts show remarkably enhanced photocatalytic activity for the CO₂ photoreduction to methane under ultraviolet illumination. The mechanism of the enhanced photocatalytic activity is discussed in detail.     

A Novel Catalyst Pt/CoAl2O4/Al2O3 for Combination CO2 Reforming and Partial Oxidation of CH4

Pt/CoAl₂O₄/Al₂O₃, Pt/CoO_x/Al₂O₃, CoAl₂O₄/Al₂O₃ and CoO_x/Al₂O₃ catalysts were studied for combination CO₂ reforming and partial oxidation of CH₄. The results indicate that Pt/CoAl₂O₄/Al₂O₃ is the most effective, and XRD results indicate that Pt species are well dispersed over the Pt/CoAl₂O₄/Al₂O₃. High dispersion is related to the presence of CoAl₂O₄, formed during calcining at high temperature before Pt addition. In the presence of Pt, CoAl₂O₄ in the catalyst could be reduced partially at 973 K. Based on these results, it appears that zerovalent platinum with high dispersion and zerovalent cobalt resulting from CoAl₂O₄ reduction are responsible for high activity in the Pt/CoAl₂O₄/Al₂O₃ catalyst.     

Microwave synthesis of tubular zeolitic imidazolate framework ZIF-8 membranes for CO2/CH4 separation

The separation of CO₂/CH₄ is reported in detail by using zeolitic imidazolate framework (ZIF-8) membrane which was prepared on 3-aminopropyltriethoxysilane modified Al₂O₃ tube through microwave heating synthesis. Attributed to the preferential adsorption affinity of CO₂ over CH₄ and a narrow pore window of 0.34 nm, the ZIF-8 membrane shows high separation performances for the separation of CO₂/CH₄ mixtures. For the separation of equimolar CO₂/CH₄ mixture at 100°C and 2 bar feed (1 bar permeate) pressure, a CO₂ permeance of 1.02 × 10^?8 mol/m²· s· Pa and a CO₂/CH₄ selectivity of 6.8 are obtained, which is promising for CO₂ separation.     

Effects of Synthesis Temperature and Support Material on CO2 and CH4 Permeation through SAPO-34 Membranes

In this research, continuous SAPO-34 membranes were synthesized via secondary growth method onto both α-Al₂O₃ and mullite supports at three levels of synthesis temperature: 185, 195, and 220°C for 24 h. The synthesized membranes were characterized using XRD and SEM analysis and single gas permeation experiments. It was found out that support material and synthesis temperature both have significant effects on the membrane performance. At higher synthesis temperature, SAPO-34 crystals grown over the mullite support become more uniform and smaller in size but those grown on the α-Al₂O₃ support become larger. Effect of synthesis temperature on single gas permeation properties of the synthesized SAPO-34 membranes was also studied. For the mullite supported membranes, the CH₄ and CO₂ permeances decrease as synthesis temperature increases; but in the case of the alumina supported membranes, by increasing synthesis temperature, CH₄ and CO₂ permeances first decrease up to 195°C and then increase up to 220°C. Even in equal membrane thicknesses, the mullite supported membrane shows lower gas permenaces. Increasing synthesis temperature decreases CO₂/CH₄ ideal selectivity for the α-Al₂O₃ supported membranes, while increases for the mullite supported membranes. Under optimum synthesis conditions, at room temperature and 2 bar feed pressure, the CO₂ permeance through the α-Al₂O₃ and the mullite supported SAPO-34 membranes are 8.2 × 10^?7 and 8.5 × 10^?8 (mol/m² · s · Pa), respectively, and CO₂/CH₄ ideal selectivities are 51 and 61, respectively.     

CH4/CD4 isotope effects in the carbon dioxide reforming of methane to syngas over SiO2-supported nickel catalysts

By performing the CH₄ + CO₂ and CD₄ + CO₂ reactions alternately over SiO₂-supported nickel catalysts in a pulse micro-reactor, normal deuterium isotope effects on both the methane conversion reaction and on the CO formation reaction have been observed in the process of CO₂ reforming of methane. Based on the observed CH₄/CD₄ isotope effects, the pathways for the formation of CO are discussed.     

Separation of CO2/CH4 mixtures with the MIL-53(Al) metal–organic framework

Adsorptive separation of CH₄/CO₂ mixtures was studied using a fixed-bed packed with MIL-53(Al) MOF pellets. Such pellets of MIL-53(Al) were produced using a polyvinyl alcohol binder. As revealed by N₂ adsorption isotherms, the use of polyvinyl alcohol as binder results in a loss in overall capacity of 32%. Separations of binary mixtures in breakthrough experiments were successfully performed at pressures varying between 1 and 8 bar and different mixture compositions. The binary adsorption isotherms reveal a preferential adsorption of CO₂ compared to CH₄ over the whole pressure and concentration range. The separation selectivity was affected by total pressure; below 5 bar, a constant selectivity, with an average separation factor of about 7 was observed. Above 5 bar, the average separation factor decreases to about 4. The adsorption selectivity is affected by breathing of the framework and specific interaction of CO₂ with framework hydroxyl groups. CO₂ desorption can be realised by mild thermal treatment.     

Sequential production of H2 and CO over supported Ni catalysts

Methane decomposition into H₂ and carbon nanofibers at 823 K and subsequent gasification of the carbon nanofibers with CO₂ into CO at 923 K were performed over supported Ni catalysts (Ni/SiO₂, Ni/TiO₂ and Ni/Al₂O₃). Supported Ni catalysts were deactivated for CH₄ decomposition with time on stream due to deposition of a large amount of carbon nanofibers. Subsequent contact of CO₂ with carbon nanofibers on the deactivated catalysts resulted in the formation of CO with a conversion of the carbons higher than 95%. In addition, gasification with CO₂ regenerated the activity of supported Ni catalysts for CH₄ decomposition, indicating that H₂ formation through CH₄ decomposition and CO formation through gasification with CO₂ could be carried out repeatedly. Conversions of carbon nanofibers into CO were kept higher than 95% in the repeated gasification over all the catalysts, while change in the catalytic activity for CH₄ decomposition with the repeated cycles depended on the kind of catalytic supports. Catalytic activity of Ni/SiO₂ for CH₄ decomposition was high at early cycles, however, the activity decreased gradually with the repeated cycles. On the other hand, Ni/TiO₂ and Ni/Al₂O₃ showed high activity for CH₄ decomposition and the activity was kept high during the repeated cycles. These changes of catalytic activities for CH₄ decomposition could be explained by changes in particle sizes of Ni metal, i.e. Ni metal particles in Ni/SiO₂ aggregated into ones larger than 150 nm with the repeated cycles, while the particle sizes of Ni metal in Ni/TiO₂ and Ni/Al₂O₃ remained at an effective range for CH₄ decomposition (60-100 nm).     

CO2 recovery from flue gas by PSA process using activated carbon

An experimental study was performed for the recovery of CO₂ from flue gas of the electric power plant by pressure swing adsorption process. Activated carbon was used as an adsorbent. The equilibrium adsorption isotherms of pure component and breakthrough curves of their mixture (CO₂ : N₂ : O₂=17 : 79 : 4 vol%) were measured. Pressure equalization step and product purge step were added to basic 4-step PSA for the recovery of strong adsorbates. Through investigation of the effects of each step and total feed rate, highly concentrated CO₂ could be obtained by increasing the adsorption time, product purge time, and evacuation time simultaneously with full pressure-equalization. Based on the basic results, the 3-bed, 8-step PSA cycle with the pressure equalization and product purge step was organized. Maximum product purity of CO₂ was 99.8% and recovery was 34%.     

Adsorption and Reactions of CH2I2 on Clean and Oxygen-Modified Ag(111): a RAIRS and TPD Study

The surface chemistry of CH₂I₂ on Ag(111) in the presence and absence of pre-adsorbed O, produced by NO₂ adsorption at elevated temperature, has been examined using temperature-programmed desorption and reflection absorption infrared spectroscopy. There is good evidence for the formation of adsorbed methylene, CH₂(a), that reacts with another CH₂(a) to form and desorb ethylene, C₂H₄(g), in a reaction-limited process. Increasing the surface coverage of CH₂I₂ hinders both the dissociation and recombination processes indicated by the upward temperature shift in the formation of C₂H₄. Co-adsorbed O atoms strengthen the bonding of CH₂I₂ to the surface; the increased thermal stability is up to 60 K. The formation of C₂H₄ decreases with increasing amounts of pre-adsorbed O; the main reaction product is CH₂O produced in a reaction-limited process. CH₂O forms either on the chemisorbed or on the oxide phase with desorption peak temperatures of 225 and 270 K, respectively. The formation of gas-phase carbon dioxide suggests that a formate intermediate is involved in a secondary reaction pathway.     

CO2 reforming and partial oxidation of methane

CO₂ reforming and partial oxidation of CH₄ were investigated on different supported noble metal and Ni catalysts. A detailed thermodynamic analysis was performed for both reactions. The observed reaction behaviour can be predicted by thermodynamics. Product selectivity is catalyst independent, the role of the catalyst is to bring the reactants to approach equilibrium. The partial oxidation is a two-stage process, total oxidation of CH₄ is followed by CO₂ and H₂O reforming of the remaining CH₄. A staged addition of O₂ to the reactor is tested and recommended. TPSR show that the catalyst surface for CO₂ reforming was highly covered with carbonaceous species of four different types; two were identified as reactive intermediates.     

Analytical Approach to estimate and Predict the CO2 Reforming of CH4 in a Dielectric Barrier Discharge

CO₂ reforming of CH₄ to syngas was investigated in a coaxial dielectric barrier discharge reactor immersed in an oil bath. An analytical model was suggested to estimate and predict the reaction phenomena. The model had input parameters as predictor variables (applied voltage, ratio of CH₄/CO₂, and total flow rate in the feed), output parameters as observed variables, the molar flow rates of reactants (CH₄, CO₂, CO, H₂, and by-products), and energy efficiencies. More than 70% of the output parameters variance could be explained by the input parameter. The model for the CO₂ reforming of CH₄ in a dielectric barrier discharge reactor would be useful to optimize the experiments. A comparison between input parameters suggests that the reaction should be performed under high total flow rate or low applied voltage to obtain greater energy efficiency; whereas at high applied voltage and total flow rate, the reaction obtains a greater absolute amount of reactant conversion and products, but lower energy efficiency.     

Effects of potassium on the chemisorption of CO2 and CO on the Mo2C/Mo(100) surface

The interaction of CO₂ with K-promoted Mo₂C/Mo(100) has been studied with high-resolution electron energy loss spectroscopy, work function measurements and temperature-programmed desorption. Pre-adsorbed potassium dramatically affects the adsorption behavior of CO₂ on the Mo₂C/Mo(100) surface. It increases the rate of adsorption, the binding energy of CO₂ and it induces the dissociation of CO₂ through the formation of negatively charged CO₂. Potassium adatoms also promote the dissociation of adsorbed CO over Mo₂C. This revised version was published online in July 2006 with corrections to the Cover Date.     

Pressure-Swing Adsorption Separation of H2S from CO2 with Molecular Sieves 4A, 5A,and 13X

The separation of bulk quantities of H₂S from CO₂ was investigated through a series of pressure-swing adsorption experiments utilizing 4A, 5A, and 13X molecular sieves. High selectivity of H₂S over CO₂ was encountered for all sieves, particularly for the 13X and 5A. Practically pure CO₂ was produced in the adsorption stage with fresh 5A and 13X sieves, at high product recovery rates. Efficient H₂S purification was obtained with fresh 5A and regenerated 4A zeolites. The experimental results were in line with theoretical predictions of the literature.