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1.
The main objective of this investigation was to study and compare the thermal rigidity, thermal stability, and processability of poly(vinyl chloride) (PVC) composites filled with single fillers of talc and uncoated ground CaCO3 (SM 90) or a hybrid filler consisting of talc/SM 90. To produce the composites, the PVC resin, fillers, and other additives were dry‐blended in a laboratory mixer before being milled into sheets by using a two‐roll mill. Test specimens were prepared by compression molding, after which the thermal properties and processability of the composites were determined. Single and hybrid filler loadings used were fixed at 30 phr (parts per hundred parts of resin). Talc‐filled PVC composite showed slightly better thermal stability and rigidity than the composite filled with SM 90, and its thermal stability and rigidity slightly decreased with SM 90 content increasing from 5 to 25 phr in order to replace talc filler in the hybrid composites. The fusion time of talc‐filled PVC composite was shorter than that of SM 90‐filled PVC composite; thus, the fusion time of hybrid composites increased with increasing SM 90. The fusion torque showed an opposite behavior. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers  相似文献   

2.
The main aim of this work was to study and compare the mechanical and thermal properties of hybrid polypropylene (PP) composites and single‐filler PP composites. With two main types of mineral fillers—calcium carbonate (CaCO3) and talc—PP composites of different filler weight ratios (talc/CaCO3) were compounded with a twin‐screw extruder and then injection‐molded into dumbbell specimens with an injection‐molding machine. Tensile, flexural, and impact tests were performed to determine and compare the mechanical properties of the hybrid and single‐filler PP composites. A synergistic hybridization effect was successfully achieved; the flexural strength and impact strength were highest among the hybrids when the PP/talc/CaCO3 weight ratio was 70:15:15. The nucleating ability of the fillers and its effects on the mechanical properties were also studied with differential scanning calorimetry. Because of the influence of talc as the main nucleating agent, the hybrid fillers showed significant improvements in terms of the nucleating ability, and this contributed to the increase in or retention of the mechanical properties of the hybrid composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3327–3336, 2004  相似文献   

3.
Some results of experiments on the mechanical and rheological properties of mineral filled polypropylene were presented. Single filler and hybrid filler composites of talc and calcium carbonate (CaCO3) were prepared in a co‐rotating twin‐screw extruder. The effect of filler type, filler content, and coupling agent on the mechanical and rheological properties of the polypropylene were studied. The coupling agent was maleic anhydride‐grafted polypropylene (PP‐g‐MA). It was found that the mechanical properties are affected by filler type, filler concentration, and the interaction between filler and matrix. The tensile strength of the composite is more affected by the talc while the impact strength is influenced mostly by CaCO3 content. The elongation at break of PP/CaCO3 composites was higher than that of PP/talc composites. The incorporation of coupling agent into PP/mineral filler composites increased the mechanical properties. Rheological properties indicated that the complex viscosity and storage modulus of talc filled samples were higher than those of calcium carbonate filled samples while the tan δ was lower. The rheological properties of hybrid‐filler filled sample were more affected by the talc than calcium carbonate. The PP‐g‐MA increased the complex viscosity and storage modulus of both single and hybrid composites. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers  相似文献   

4.
The effect of chlorinated polyethylene (CPE) content and test temperature on the notched Izod impact strength and brittle‐ductile transition behaviors for polyvinylchloride (PVC)/CPE blends and PVC/CPE/nano‐CaCO3 ternary composites is studied. The CPE content and the test temperature regions are from 0–50 phr and 243–363 K, respectively. It is found that the optimum nano‐CaCO3 content is 15 phr for PVC/CPE/nano‐CaCO3 ternary composites. For both PVC/CPE blends and PVC/CPE/nano‐CaCO3 ternary composites, the impact strength is improved remarkably when the CPE content or test temperature is higher than the critical value, that is, brittle‐ductile transition content (CBD) or brittle‐ductile transition temperature (TBD). The TBD is closely related to the CPE content, the higher the CPE content, the lower the TBD. The temperature dependence of impact strength for PVC/CPE blends and PVC/CPE/nano‐CaCO3 ternary composites can be well simulated with a logistic fitting model, and the simulation results can be illustrated with the percolation model proposed by Wu and Jiang. DMA results reveal that both PVC and CPE can affect the TBD of PVC/CPE blends and PVC/CPE/nano‐CaCO3 composites. When the CPE content is enough (20 phr), the CPE is more important than PVC for determining the TBD of PVC/CPE blends and PVC/CPE/nano‐CaCO3 composites. Scanning electron microscopy (SEM) observations reveal that the impact fractured mechanism can change from brittle to ductile with increasing test temperature for these PVC systems. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

5.
Poly(vinyl chloride) (PVC) composites filled with nano‐ and micro‐CaCO3 particles were prepared via a melt blending method. Transmission electron microscopy images revealed better dispersion of nano‐CaCO3 than micro‐CaCO3 in the PVC matrix. With more than 5 phr (parts per 100 parts of resin) of nano‐CaCO3 content, both impact strength and heat stability were improved. Accelerated weathering tests were performed to investigate UV stability. The impact strength and white index obtained upon weathering exposure of PVC/(80 μm CaCO3) nanocomposites showed a significant improvement upon incorporating nano‐CaCO3. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers  相似文献   

6.
Three types of mineral fillers—talc, calcium carbonate (CaCO3), and kaolin (10–40 wt % filler loadings)—were compounded with polypropylene (PP) with a twin‐screw extruder. The composites were injection‐molded, and the effects of the filler loading on the mechanical, flow, and thermal properties for the three different types of filled composites were investigated. The aim was to compare their properties and to deduce prospective filler combinations that would yield hybrid PP composites in following studies. The results showed that in most cases, the strength and stiffness of the talc‐filled PP composites was significantly higher than those of the CaCO3‐ and kaolin‐filled PP composites. However, CaCO3, being a nonreactive filler, increased the toughness of PP. The kaolin‐filled PP composites also showed some improvement in terms of strength and stiffness, although the increases in these properties were not as significant as those of the talc‐filled PP composites. The effects of interfacial interactions between the fillers and PP on the mechanical properties were also evaluated with semiempirical equations. The nucleating ability of all three fillers was studied with differential scanning calorimetry, and the strongest nucleating agent of the three was talc, followed by CaCO3 and kaolin. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3315–3326, 2004  相似文献   

7.
The effects of particle size and surface treatment of CaCO3 particles on the microstructure and mechanical properties of poly(vinyl chloride) (PVC) composites filled with CaCO3 particles via a melt blending method were studied by SEM, an AG‐2000 universal material testing machine and an XJU‐2.75 Izod impact strength machine. The tensile and impact strengths of CaCO3/PVC greatly increased with decreasing CaCO3 particle size, which was attributed to increased interfacial contact area and enhanced interfacial adhesion between CaCO3 particles and PVC matrix. Titanate‐treated nano‐CaCO3/PVC composites had superior tensile and impact strengths to untreated or sodium‐stearate‐treated CaCO3/PVC composites. The impact strength of titanate‐treated nano‐CaCO3/PVC composites was 26.3 ± 1.1 kJ m−2, more than three times that of pure PVC materials. The interfacial adhesion between CaCO3 particles and PVC matrix was characterized by the interfacial interaction parameter B and the debonding angle θ, both of which were calculated from the tensile strength of CaCO3/PVC composites. Copyright © 2005 Society of Chemical Industry  相似文献   

8.
Polypropylene (PP) hybrid composites have been produced by compounding two types of mineral fillers, viz., talc and kaolin with PP copolymer using a twin screw extruder. The PP hybrid composite was injection‐molded into dumbbell specimen for tensile, flexural, and impact properties characterizations. MFI and SEM studies were used to characterize the flow and morphological properties of the PP hybrid composites. The result shows that most of the hybrid composites showed a significant decrease in flow, tensile, flexural, and impact properties compared with the single filler‐filled PP composites. However, a hybridization effect was seen for the PPT20K10 hybrid composites, through the synergistic coalescence of positive characteristics from 20 wt % of talc and 10 wt % of kaolin. This hybrid formulation have given an economically advantageous material with the mechanical properties (tensile, flexural, and impact) comparable to those of the talc‐filled PP composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 434–441, 2007  相似文献   

9.
Aspect ratio (shape) of the filler is one of the key factors which play a vital role in determining the properties of the composites. Fillers like talc and calcium carbonate (CaCO3) have different aspect ratios and affect the properties differently. This study was carried out to investigate the effect of aspect ratio of the filler on the properties of the acrylonitrile butadiene styrene (ABS) polymer. The rheological, mechanical, thermal properties, and fracture morphology were studied for the ABS composites filled with talc and CaCO3 at various filler loading. Coupling agent was added to improve the interfacial adhesion between the filler and the ABS matrix. The aspect ratio of fillers affected the flow behavior at lower shear rate, and was insignificant at higher shear rates. The flow‐induced morphology was more effective in case of talc giving a significant increase in the bending modulus. Tensile and flexural strength showed a slight decrease in the values with talc showing better performance as compared to CaCO3. The reverse was observed in case of impact strength, with CaCO3 showing lower drop in the values. Aspect ratio of filler had no significant effect on the thermal properties of the composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46023.  相似文献   

10.
Acrylonitrile‐butadiene‐styrene (ABS)/poly(methyl meth‐acrylate) (PMMA)/nano‐calcium carbonate (nano‐CaCO3) composites were prepared in a corotating twin screw extruder. Four kinds of nano‐CaCO3 particles with different diameters and surface treatment were used in this study. The properties of the composites were analyzed by tensile tests, Izod impact tests, melt flow index (MFI) tests, and field emission scanning electron microscopy (FESEM). This article is focused on the effect of nano‐CaCO3 particles' size and surface treatment on various properties of ABS/PMMA/nano‐CaCO3 composites. The results show that the MFI of all the composites reaches a maximum value when the content of nano‐CaCO3 is 4 wt%. In comparison with untreated nano‐CaCO3 composites, the MFI of stearic acid treated nano‐CaCO3 composites is higher and more sensitive to temperature. The tensile yield strength decreases slightly with the increase of nano‐CaCO3 content. However, the size and surface treatment of nano‐CaCO3 particles have little influence on the tensile yield strength of composites. In contrast, all of nano‐CaCO3 particles decrease Izod impact strength significantly. Stearic acid treated nano‐CaCO3 composites have superior Izod impact strength to untreated nano‐CaCO3 composites with the same nano‐CaCO3 content. Furthermore, the Izod impact strength of 100 nm nano‐CaCO3 composites is higher than that of 25 nm nano‐CaCO3 composites. POLYM. COMPOS., 31:1593–1602, 2010. © 2009 Society of Plastics Engineers  相似文献   

11.
The present study was aimed to see the effect of surface treatment on nanocomposites with different fatty acids (stearic acid and oleic acid) having two different coupling agents (titanate and silane). Nanocomposites were prepared via melt mixing in Haake 90 twin screw extruder. The characterization of nanocomposites had been carried out using various advance analytical techniques such as dynamic mechanical analysis, thermogravimetric analysis, heat distortion temperature, melt flow index, and scanning electron microscopy. The strength and stiffness were also improved with the incorporation of maleic‐anhydride grafted ethylene propylene rubber in PP/Nano‐CaCO3 nanocomposites. The tensile, flexural, and impact strength properties of PP/MA‐g‐EPR/treated‐CaCO3 and untreated nanocomposites were determined. These studies revealed that stearic acid treated nanofiller filled composites had better properties than those of untreated and oleic acid treated nanofiller filled composites. The SEM studies demonstrated that the dispersion and distribution of Nano‐CaCO3 (nCaCO3) particles within the polypropylene matrix were dependent on the nature of surface treating agents. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

12.
《Polymer Composites》2017,38(12):2898-2906
Carbide slag, an industrial waste produced by calcium carbide hydrolysis to prepare C2H2 gas, was successfully used as inorganic filler in the production of polyvinyl chloride (PVC)‐wood composites. carbide slag had an average diameter of 8.1 μm which thermally decomposed at about 450°C, and its main component was Ca(OH)2. Incorporating carbide slag into PVC‐wood composites substantially decreased the flexural, tensile, and impact strength of the composites as a result of the poor interfacial adhesion between carbide slag and PVC matrix, which could be evidently observed from the scanning electron microscopy (SEM) study. To give carbide slag better use, silane coupling agent KH570 were chose to modify carbide slag. The results indicated that adding carbide slag modified by KH570 (MCS) into PVC‐wood composites could significantly improve its notched impact strength and flexural modulus. The thermogravimetric analysis (TGA) data showed that with the addition of MCS, composite had better thermal stability. It also turned out that with the addition of MCS, its smoke suppression property and flammability were enhanced effectively. To ensure sufficient properties of PVC‐wood composites, the optimal adding content of MCS was 20 phr and it leaded to remarkable performance (its flexural modulus was 3.4 GPa, notched impact strength was 3.87 KJ/m2, limiting oxygen index value was 41.5% and smoke density ranting was 55.1%), all of which endowed PVC‐wood composites better utilization. All the results indicated that the preparation of PVC‐wood composites with carbide slag could resolve environmental pollution, reuse carbide slag in different fields, and provide a new method for resource utilization of carbide slag. POLYM. COMPOS., 38:2898–2906, 2017. © 2015 Society of Plastics Engineers  相似文献   

13.
This study was performed with commercially available phenyl trimethoxysilane (PTMS) and neoalkoxytitanate [i.e., neopentyl(diallyl)oxytri(dioctyl)phosphato titanate (LICA 12)] as coupling agents. PTMS and LICA 12 were used to treat talc and kaolin to compare their effects with untreated fillers upon incorporation into polypropylene (PP). Single‐filler PP composites (containing either talc or kaolin) and hybrid‐filler composites (containing a mix of both talc and kaolin) were compounded in a twin‐screw extruder and subsequently injection‐molded into dumbbells. The incorporation of PTMS and LICA 12 slightly decreased the tensile and flexural properties in terms of modulus and strength but increased the elongation at break for both single‐filler and hybrid‐filler composites. There was also a significant improvement in the impact strength of the composites, particularly those treated with LICA 12. The hybrid composites, through the synergistic coalescence of positive characteristics from talc and kaolin with the aid from chemical treatment provided an economically advantageous material with mechanical properties comparable to those of the single‐filler‐filled PP composites. Further investigations on flow and morphological properties were also done to correlate the mechanical properties of the single‐ and hybrid‐filler‐filled PP composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

14.
孙水升  张玲  李春忠  曹宏明  周秋玲 《化工学报》2005,56(11):2233-2239
选择了不同的表面处理剂对纳米CaCO3进行表面改性. 研究了不同表面处理剂对CaCO3/PVC纳米复合材料微观结构、界面结合强度、力学性能及加工性能的影响.研究表明,钛酸酯偶联剂处理可使纳米CaCO3颗粒在PVC基体中达到良好分散,明显改善纳米CaCO3颗粒与PVC基体之间的界面结合,并提高其界面结合强度.力学性能和流变性能研究表明,钛酸酯处理的纳米CaCO3填充PVC具有更高的拉伸强度、冲击强度以及更低的平衡转矩, 而且CaCO3/PVC复合材料的冲击韧性在填充量为20%(mass)时达到最大值26.5 kJ•m-2,是纯PVC的4倍.  相似文献   

15.
Nanocomposites of nanosized CaCO3/SBS/PP were prepared by using twin‐screw and single‐screw extruder. By adding nanosized CaCO3 particles into SBS/PP blend, the notched impact strength, flexural modulus, and tensile strength of the composites can be improved, whereas, by adding microsized CaCO3 particles into SBS/PP blend, the notched impact strength of the composite is decreased markedly. At nanosized CaCO3 content of 16 phr (parts per hundred PP resin by weight), the impact strength of nanosized CaCO3/SBS/PP composite reaches 56.55 KJ/m2, which is 1.27 times that of SBS/PP blend. At nanosized CaCO3 content of 4 phr, the tensile strength of the composites reaches 31.3 MPa, which is 1.23 times that of SBS/PP blend. The maximum and balanced torque of the composites improves significantly by the addition of CaCO3 nanoparticles. The increased shear force during compounding continuously breaks down SBS particles, resulting in the reduction of the SBS particles size, and improving the dispersion of SBS particles in PP matrix. Thus the toughening effect of SBS on matrix was improved. Simultaneously, the existence of SBS provides the matrix with a good intrinsic toughness, satisfying the condition that nanosized inorganic particle of CaCO3 efficiently toughens polymer matrix. The synergistic toughening function of nanosized CaCO3 and SBS on PP matrix was exhibited. POLYM. ENG. SCI. 47:201–206, 2007. © 2007 Society of Plastics Engineers  相似文献   

16.
CaCO3/acrylonitrile‐butadiene‐styrene (ABS) and CaCO3/ethylene‐vinyl acetate copolymer (EVA)/ABS nanocomposites were prepared by melting‐blend with a single‐screw extruder. Mechanical properties of the nanocomposites and the dispersion state of CaCO3 particles in ABS matrix were investigated. The results showed that in CaCO3/EVA/ABS nanocomposites, CaCO3 nanoparticles could increase flexural modulus of the composites and maintain or increase their impact strength for a certain nano‐CaCO3 loading range. The tensile strength of the nanocomposites, however, was appreciably decreased by adding CaCO3 nanoparticles. The microstructure of neat ABS, CaCO3/ABS nanocomposites, and CaCO3/EVA/ABS nanocomposites was observed by scanning electron microscopy. It can be found that CaCO3 nanoparticles were well‐dispersed in ABS matrix at nanoscale. The morphology of the fracture surfaces of the nanocomposites revealed that when CaCO3/EVA/ABS nanocomposites were exposed to external force, nano‐CaCO3 particles initiated and terminated crazing (silver streak), which can absorb more impact energy than neat ABS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

17.
A new method of surface chemical modification of nano‐SiO2 was proposed in the paper. In the presence of catalyst, the active hydroxyl groups on the surface of nano‐SiO2 reacted with AB2‐type monomer (N,N‐dihydroxyethyl‐3‐amino methyl propionate) by one‐step polycondensation. And the product's Fourier transform infrared graphs and transmission electron microscopy (TEM) images proved that hyperbranched poly(amine‐ester) (HPAE) was grafted from nano‐SiO2 surface successfully. Moreover, polyvinyl chloride (PVC)/modified nano‐SiO2 composites were made by melt‐blending. The composites' structures and mechanical properties were characterized by TEM, scanning electron microscopy, and electronic universal testing machine. The results showed that nano‐SiO2 grafted by HPAE increased obviously in dispersion in PVC matrix, and mechanical properties of PVC were effectively improved. Additionally, it was found that mechanical properties of PVC/nano‐SiO2 composites reached the best when weight percent of nano‐SiO2 in PVC matrix was 1%. Compared with crude PVC, the tensile strength of HPAE grafted nano‐SiO2/PVC composite increased by 24.68% and its break elongation, flexural strength, and impact strength increased by 15.73, 4.07, and 184.84%, respectively. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

18.
Material waste from the production of autoclaved aerated concrete, a porous material, should be considered as a valuable byproduct for use as a filler material for the rubber industry. Natural rubber (NR) composites filled with different loading (over the range of 0–60 phr) of autoclaved aerated concrete waste (AACW) as a new eco‐friendly material were produced using two roll mills and then were studied for their cure characteristics, mechanical and aging properties, and morphology, and also compared with commercial fillers, calcium carbonate (CaCO3), and silica (SiO2). In most cases, the cure characteristics and mechanical and aging properties of the SiO2‐filled NR composites were significantly better than those of the AACW‐ and CaCO3‐filled NR composites. However, these properties for AACW‐filled composites appeared to be higher than CaCO3‐filled composites. The reason for this could be due to a larger surface area which is both porous and of an irregular shape of the AACW filler used. Scanning electron microscope images showed that the morphology of the rubber filled with SiO2 was finer and more homogenous compared with the rubber filled with AACW or CaCO3. Overall results revealed that the reinforcement ability of AACW‐filled NR composites was generally better when compared with CaCO3‐filled NR composites; therefore, AACW can be used effectively as a cheaper filler for production of rubber products where end‐use properties of a rubber product is specifically required. POLYM. COMPOS., 36:2030–2041, 2015. © 2014 Society of Plastics Engineer  相似文献   

19.
This article reports the mechanical, thermal, and morphological properties of polypropylene (PP)‐chicken eggshell (ES) composites. Mechanical properties like tensile strength, tensile modulus, izod impact strength, flexural modulus of PP composites with normal (unmodified) eggshell and chemically treated ES [modified ES (MES) with isophthalic acid] have been investigated. PP–calcium carbonate (CaCO3) composites, at the same filler loadings, were also prepared and used as reference. The results showed that PP composites with chemically MES had better mechanical properties compared to the unmodified ES and CaCO3 composites. An increase of about 3–18% in tensile modulus, 4–44% in izod impact strength and 1.5–26% in flexural modulus at different filler loading was observed in MES composites as compared to unmodified ES composites. Scanning electron microscopy (SEM) micrographs of fractured tensile specimens confirmed better interfacial adhesion of MES with polymer matrix resulting into lower voids and plastic deformation resulting in improved mechanicals of the composites. TEM micrographs showed acicular needle shaped morphology for modified ES and have contributed to better dispersion which is the prime reason for enhancement of all the mechanical properties. At higher filler loading, the modulus of MES composite was found to be higher by 5% as compared to commercial CaCO3 composites. POLYM. COMPOS., 35:708–714, 2014. © 2013 Society of Plastics Engineers  相似文献   

20.
Bacterial polyester poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P3/4HB) containing 5 mol% 4HB was composited with different calcium carbonate (CaCO3) fillers. The effect of CaCO3 contents on thermal properties, mechanical property, and crystallization kinetics was evaluated. The thermal stability of P3/4HB was reduced by mixing with CaCO3 particles. With increasing CaCO3 content, the elongation at break, tensile strength, and impact strength decrease; however, elastic modulus increases. When P3/4HB with 20 mol% 4HB was added into the P3/4HB/CaCO3 composite, the impact strength were enhanced significantly; however, the elongation at break and tensile strength were only slight to moderate improvements. However, when compared with nano‐ and light‐CaCO3, heavy CaCO3 had the best mechanical properties. The nonisothermal and isothermal crystallization results demonstrated that the crystallization rate of P3/4HB was reduced and the highest crystallinity was obtained for all kinds of CaCO3 fillers at 40 phr content. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers  相似文献   

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