Physical aging of thin 6FDA-based polyimide membranes containing carboxyl acid groups. Part II. Optical properties

The change in refractive index with time for thin films (∼350 nm) formed from glassy 6FDA-based polyimides was monitored by ellipsometry to quantitatively track the physical aging process. The refractive index increased linearly, attributed to the densification of the glassy polyimide, with respect to aging time, on a logarithmic scale; this result is consistent with the decrease in gas permeability during physical aging reported in part I of this series. An excellent correlation was formed between the volumetric aging rate r, computed from the refractive index change by the Lorentz-Lorenz equation, and the permeability reduction rate, ; this relationship depends on the type of gas but appears to be the same for all polymer structures examined. The change in fractional free volume was examined from the refractive index data using parameters determined by group contribution methods. The free volume versus aging time results are well-described by the self-retarding relaxation model of Struik; however, this model does not explain the strong effect of thickness on aging rate. The change in free volume correlates well with the change in gas permeability of these thin films.     

Physical aging of layered glassy polymer films via gas permeability tracking

The physical aging of polymers in confined environments has been an area of intensive study in recent times. The rate of physical aging in thin films of many polymers used in gas separation membranes is dependent on film thickness and accelerated relative to bulk. In this study, the physical aging of polymer films with alternating glassy polysulfone and rubbery polyolefin layers was monitored by measuring the gas permeability of O₂ and N₂ as a function of aging time at 35 °C. The alternating layer structures were formed by a melt co-extrusion process. The polysulfone layers have thicknesses ranging from 185 to 400 nm, and the overall thicknesses of the films are on the order of 80-120 μm. The aging of freestanding thin films of polysulfone is rapid and exhibits clear thickness dependence, whereas the aging of multilayered films was observed to be similar to bulk and showed no dependence on layer thickness. At 1000 h of aging time, a 400 nm freestanding PSF film decreased in O₂ permeability by 35%, whereas on average the bulk and multilayered films only experienced a decline of 10-15%. A slight increase in O₂/N₂ selectivity for the multilayered films was observed over the course of aging.     

A variable energy positron annihilation lifetime spectroscopy study of physical aging in thin glassy polymer films

The influence of physical aging on the profile of free volume characteristics in thin polysulfone (PSF) films was investigated using variable energy positron annihilation lifetime spectroscopy. The PSF films exhibited decreasing o-Ps lifetime during physical aging, while o-Ps intensity remained constant. The o-Ps lifetime was reduced at lower implantation energies, indicating smaller free volume elements near the film surface (i.e., in the top ∼50 nm). These near-surface regions of the films age dramatically faster than bulk PSF. The accelerated aging is consistent with the notion of enhanced mobility near the film surface, which allows polymer near the surface to reach a lower free volume state more quickly than the bulk. No influence of the silicon wafer support on aging behavior was detected. Additionally, the impact of CO₂ conditioning on physical aging was briefly examined. The results from these studies were compared to aging behavior of ultrathin PSF films tracked by gas permeability measurements, and favorable agreement was found.     

Physical aging of polystyrene films tracked by gas permeability

Most studies using gas permeation to characterize physical aging in thin polymer films have focused on polymers of interest as membrane materials, such as polysulfone (PSF) and Matrimid. Many other physical aging studies, using techniques other than gas permeation, focus on polystyrene (PS). In this work, physical aging in bulk PS films and PDMS-coated thin PS films was studied using well-established gas permeation techniques. The ～400 nm PS films aged slightly faster than bulk PS. However, the difference between rates of aging in thin and thick films was much less than that reported in PSF and Matrimid films of similar thicknesses. The ～800 nm films aged in a manner generally similar to bulk PS. Comparison of the normalized oxygen permeability of ～400 nm films of PS, PSF, and Matrimid revealed that a ～400 nm PS film experiences a slower decline in relative permeability than a PSF or Matrimid film does. Unlike what has been observed previously in studies of PSF and Matrimid films, PS films do not appear to show aging behavior that is strongly dependent on film thickness or highly accelerated relative to bulk. Because it would be difficult to use the results of PS aging studies to predict the aging behavior of typical gas separation polymers, we suggest that PS is not a good model for the aging behavior of commercially useful gas separation membrane materials.     

Influence of previous history on physical aging in thin glassy polymer films as gas separation membranes

The physical aging behavior of thin glassy polysulfone (PSF) films (∼125 nm) with different previous histories was tracked using gas permeability measurements. The initial states of these materials were modulated by thermal annealing at fixed temperatures below the glass transition or by exposure to high pressure (800 psig (56.2 bara)) CO₂ for various times. Regardless of the previous history, the nature of the aging response in these samples was consistent with the aging behavior of an untreated film that was freshly quenched from above T_g, i.e., permeability decreased and pure gas selectivity increased with aging time. However, the extent of aging-induced changes in transport properties of these materials depended strongly on previous history. The aging behavior was described using Struik’s aging model by allowing the initial conditions to depend on each sample’s previous history.     

Physical aging of 6FDA-based polyimide membranes monitored by gas permeability

The aging behaviors, as judged by gas permeability, of two glassy 6FDA-based polyimides, 6FDA-DAM and 6FDA-mPDA, in thick and thin film forms are reported. Their O₂ and N₂ gas permeabilities were monitored over several thousands of hours. In general, the properties of these thin films deviate dramatically from their bulk behavior, by showing much more rapid decrease in gas permeability and increase in selectivity. Owing to the high free volume, the 6FDA-DAM thin films have very high permeability at the very early aging time, followed by an order of magnitude decrease in permeability relative to the initial value over the course of 1000 h of aging. On the other hand, a thick 6FDA-DAM polymer film maintained a high permeability over thousands of hours of aging. 6FDA-mPDA thin films have moderate aging rates comparable to thin films made from other polyimides such as Matrimid^®. Effect of PDMS coating on gas permeability and aging was examined using a few 6FDA-mPDA thin film membranes and was found to be insignificant.     

Enthalpy recovery and structural relaxation in layered glassy polymer films

Recent studies of physical aging in confined polymer glasses have revealed that aging behavior in confinement often differs from bulk behavior. This study used DSC to characterize physical aging and structural relaxation in bulk polysulfone (PSF) and co-extruded multilayered films of PSF and an olefin block copolymer (OBC) that have average PSF layer thicknesses of 640 nm, 260 nm, and 185 nm. The films were aged isothermally at 170 °C, and the recovered enthalpy upon reheating was measured over time. The films with 640 nm and 260 nm PSF layers had aging rates very similar to that of bulk PSF, while the film with 185 nm PSF layers had an aging rate slightly greater than the bulk value. The cooling rate dependence of the limiting fictive temperature (T_f′) in multilayered and bulk PSF samples was also characterized. Values of T_f′ were similar for all films at each cooling rate. The results of this work are in general agreement with our previous gas permeation aging study of multilayered PSF films aged at 35 °C, in which the effect of layer thickness on aging behavior was minimal. This stands in contrast to studies with thin, freestanding PSF films, which exhibit accelerated aging relative to bulk and have aging rates that depend strongly on film thickness.     

Gas permeation in thin films of “high free-volume” glassy perfluoropolymers: Part I. Physical aging

Physical aging of both thick and thin films of “high free-volume” glassy perfluoropolymers was studied by monitoring changes in pure gas permeability of O₂, N₂ and CH₄. All permeability measurements were done at a fixed temperature of 35 °C for more than 1000 h of aging. Two grades of perfluoropolymers, Teflon AF and Hyflon AD, having different comonomer structures but with similar comonomer ratios were studied to understand the effect of comonomer type and content on the aging behavior. The effect of casting process (solution vs. spin coating) and solvent type (vapor pressure and boiling point) had a significant effect on the absolute permeability of both thick and thin films; however, the aging rates were more affected by thickness and solvent type rather than the casting process for similar thicknesses. After 1000 h of aging, the relative permeability for thin films of Teflon AF 2400 was decreased by 27% compared to only 10% for thick films prepared from Novec 7500 solvent. Teflon AF, which has a higher fractional free volume (FFV) than Hyflon AD, is believed to undergo significant aging well before the initial permeability measurement could be made (after ∼ 1 h of aging) and, therefore, Teflon AF materials showed a lower decrease in relative permeability compared to Hyflon AD for the same aging time. The comonomer type and content has a significant effect on the permeability; the initial absolute oxygen permeability for AF 2400 was an order of magnitude higher compared to AD 60. The physical aging of thin films of the various glassy perfluoropolymers was also tracked by recording changes in the refractive index and thickness with time by ellipsometry. The ellipsometry data also confirmed higher aging rates in Hyflon AD compared to Teflon AF materials. The volumetric aging rate, obtained from the change in the refractive index using the Lorentz–Lorenz equation, and the permeability reduction rate from the (P_1000h/P_1h) ratio showed an excellent linear correlation. The (P_1000h/P_1h) ratio also showed a stronger correlation with (T_g−35) °C than with FFV.     

High permeability nano-composite membranes based on mesoporous MCM-41 nanoparticles in a polysulfone matrix

Mixed matrix membranes containing mesoporous MCM-41 nanoparticles with 80 nm particle size have been prepared. These smaller nanoparticles lead to a high polymer/particle interfacial area and provide an opportunity to fabricate composites containing up to 40 wt% of molecular sieve in the polymer matrix. With 40 wt% of nano-sized MCM-41 silica, gas permeability of the mixed matrix membranes is shown to increase by up to 300% when compared to the neat polymer. In addition, amine-functionalization of MCM-41 can significantly enhance CO₂/CH₄ selectivity of the mixed matrix membranes.     

Aging and carbon dioxide plasticization of thin polyetherimide films

Industrial gas separation membranes have selective dense layers with thicknesses around 100 nm. It has long been assumed that these thin layers have the same properties as thick (bulk) films. However, recent research has shown that thin films with such thickness experience accelerated physical aging relative to bulk films and, thus, their permeation properties can differ significantly from the bulk. Thin films made from Extem^® XH 1015, a new commercial polyetherimide, have been investigated by monitoring their gas permeability. The permeability of the thin films is originally greater than the thick films but eventually decreases well below the permeability of the thick film. The CO₂ plasticization of Extem thin films is explored using a series of exposure protocols that indicate CO₂ plasticization is a function of film thickness, aging time, exposure time, pressure and prior history.     

Pre-nucleation techniques for enhancing nucleation density and adhesion of low temperature deposited ultra-nanocrystalline diamond

Effect of pre-nucleation techniques on enhancing nucleation density and the adhesion of ultra-nanocrystalline diamond (UNCD) deposited on the Si substrates at low temperature were investigated. Four different pre-nucleation techniques were used for depositing UNCD films: (i) bias-enhanced nucleation (BEN); (ii) pre-carburized and then ultrasonicated with diamond powder solution (PC-U); (iii) ultrasonicated with diamond and Ti mixed powder solution (U-m); (iv) ultrasonicated with diamond powder solution (U). The nucleation density is lowest for UNCD/U-substrate films ( 10⁸ grains/cm²), which results in roughest surface and poorest film-to-substrate adhesion. The UNCD/PC-U-substrate films show largest nucleation density ( 1 × 10¹¹ grains/cm²) and most smooth surface (8.81 nm-rms), whereas the UNCD/BEN-substrate films exhibit the strongest adhesion to the Si substrates (critical loads =  67 mN). Such a phenomenon can be ascribed to the high kinetic energy of the carbon species, which easily form covalent bonding, Si–C, and bond strongly to both the Si and diamond.     

Hierarchical porous silica membranes with dispersed Pt nanoparticles

Multifunctional silica membranes with a hierarchical porosity and containing dispersed Pt nanoparticles were prepared by an original one pot microwave-assisted sol–gel route. These membranes exhibit three porosity levels: interconnected micropores (<2 nm) in silica walls, isolated ordered mesopores (4 nm), and isolated macropores (70 nm). They were directly coated on tubular macroporous alumina supports without any intermediate mesoporous layer contrary to conventional membrane architectures. The isolated macropores and mesopores enable to increase the membrane permeability whereas the interconnected microporosity defines the membrane cut-off. The catalytic Pt nanoparticles (4 nm) mainly hosted in the mesoporous volume, are stabilised against undesirable agglomeration under working conditions. A first series of multifunctional membranes were prepared, in which preferential adsorption of hydrocarbon gases and efficient propene oxidation were evidenced. In order to avoid any possible interconnection between macropores, several strategies were investigated, which prevented sol infiltration in the macroporous support during the deposition process. These original multifunctional membranes are potentially attractive for gas separation and catalytic reactor applications.     

Physical aging of thin 6FDA-based polyimide membranes containing carboxyl acid groups. Part I. Transport properties

The effect of molecular structure on the kinetics of physical aging of thin films (∼350 nm) formed from glassy 6FDA-based polyimides was investigated by tracking the changes in gas permeability (He, O₂ and N₂) at 35 °C for more than 2000 h. The structures studied included homopolymers of 6FDA with 6FpDA and with DAM plus copolymers where a portion of the latter two monomers was replaced with DABA to introduce carboxyl units into the structure for subsequent cross-linking studies. Over this period of aging, the oxygen permeability decreased by a factor of two for the polyimide containing the diamine 6FpDA and by a factor of five for the polyimide containing the diamine DAM. Introduction of DABA units accelerated the aging in the case of 6FpDA and slowed the aging in the case of DAM. Aging rate seems to correlate with the level of free volume of the polymer; the higher the free volume, the faster is the aging. Selectivity for all gas pairs increased upon aging but the rate is not simply explained by free volume alone because the difference in size of the two gas molecules is also reflected in the response to physical aging observed.     

Near-ambient X-ray photoemission spectroscopy and kinetic approach to the mechanism of carbon monoxide oxidation over lanthanum substituted cobaltites

We have studied the oxidation of carbon monoxide over a lanthanum substituted perovskite (La_0.5Sr_0.5CoO_3−d) catalyst prepared by spray pyrolysis. Under the assumption of a first-order kinetics mechanism for CO, it has been found that the activation energy barrier of the reaction changes from 80 to 40 kJ mol⁻¹ at a threshold temperature of ca. 320 °C. In situ XPS near-ambient pressure (0.2 torr) shows that the gas phase oxygen concentration over the sample decreases sharply at ca. 300 °C. These two observations suggest that the oxidation of CO undergoes a change of mechanism at temperatures higher than 300 °C.     

Physical aging of thin glassy polymer films monitored by gas permeability

The physical aging at 35 °C of three glassy polymers, polysulfone, a polyimide and poly(2,6-dimethyl-1,4-phenylene oxide), has been tracked by measurement of the permeation of three gases, O₂, N₂, and CH₄, for over 200 days. Several techniques were used to accurately determine the thickness of films (∼400 nm-62 μm) in order to obtain absolute permeability coefficients and to study the effects of film thickness on the rate of physical aging. Each film was heated above the polymer T_g to set the aging clock to time zero; ellipsometry revealed that this procedure leads to isotropic films having initial characteristics independent of film thickness. A substantial pronounced aging response, attributed to a decrease in polymer free volume, was observed at temperatures more than 150 °C below T_g for thin films of each polymer compared to what is observed for the bulk polymers. The films with thicknesses of approximately 400 nm of the three polymers exhibit an oxygen permeability decrease by as much as two-fold or more and about 14-15% increase in O₂/N₂ selectivity at an aging time of 1000 h. The results obtained in this study were compared with prior work on thickness dependent aging. The effects of crystallinity on physical aging were examined briefly.     

Carbon dioxide plasticization and conditioning effects in thick vs. thin glassy polymer films

Recent studies have shown that thin glassy polymer films undergo physical aging more rapidly than thick films. This suggests that thickness may also play a role in the plasticization and conditioning responses of thin glassy films in the presence of highly-sorbing penetrants such as CO₂. In this paper, a carefully designed systematic study explores the effect of thickness on the CO₂ plasticization and conditioning phenomena in Matrimid^®, a polyimide commonly used in commercial gas separation membranes. Thin films are found to be more sensitive than thick films to CO₂ exposure, undergoing more extensive and rapid plasticization at any pressure. The response of glassy polymers films to CO₂ is not only dependent on thickness, but also on aging time, CO₂ pressure, exposure time, and prior history. Finally, thin films experiencing constant CO₂ exposure for longer periods of time exhibit an initial large increase in CO₂ permeability, which eventually reaches a maximum, followed by a significant decrease in permeability for the duration of the experiment. Thick films, in contrast, do not seem to exhibit this trend for the range of conditions explored.     

Self-assembly hydrothermal assisted synthesis of mesoporous anatase in the presence of ethylene glycol

Mesoporous nanocrystalline anatase was prepared hydrothermally employing P123 as structure-directing agent. Ethylene glycol was used as a key synthesis parameter to fine tune the morphology, crystal size and pore size of the resultant mesophases. The incorporation of EG in the synthesis gel resulted in the formation of 1–2 μm sphere-like shapes and led to an increase in the specific surface area from 95 to 170 m²/g, decrease in the average pore size from 11 to 4.8 nm, and decrease in the average crystallite size from 17 to 12 nm. These mesophases were used as photocatalysts for the UV degradation of methylene blue and methyl orange. The mesoporous anatase phases photodegraded MB 1.5–3× faster than commercially available P25 and showed limited photocatalytic behavior for methyl orange.     

AlPO4-coated mullite/alumina fiber reinforced reaction-bonded mullite composites

A precursor for reaction-bonded mullite (RBM) is formulated by premixing Al₂O₃, Si, mullite seeds and mixed-rare-earth-oxides (MREO). An ethanol suspension thereof is stabilized with polyethyleneimine protonated by acetic acid. The solid in the suspension is infiltrated into unidirectional mullite/alumina fiber-preforms by electrophoretic infiltration deposition to produce fiber-reinforced, RBM green bodies. Crack-free composites with ≤25% porosity were achieved after pressureless sintering at 1300 °C. Pre-coating the fibers with AlPO₄ as a weak intervening layer facilitates significant fiber pullout on composite fracture and confers superior damage tolerance. The bend strength is 170 MPa at 25 °C ≤ T ≤ 1100 °C. At 1200 °C, the composite fails in shear due to MREO-based, glassy phase formation. However, the AlPO₄ coating acts as a weak layer even after thermal aging at 1300 °C for 100 h.     

Structural evolution of aging agar-gelatin co-hydrogels

Agar-gelatin co-hydrogel was investigated over a period of ≈30-days by dynamic light and small angle neutron scattering, and rheology to quantify changes occurring inside the hydrogel. Degree of non-ergodicity was extracted as a heterodyne contribution from the measured dynamic structure factor data. From the analysis of the data, we observed two relaxation modes namely fast and slow modes with relaxation times τ_f and τ_s whose dependence with aging time, t_a fall on a scaling behavior given by power-laws, τ_f  (t_a)^−1/5 and τ_s  (t_a)^3/5 respectively. Further the analysis showed the heterogeneity size (ξ_SANS) obtained from SANS also follows power-law behavior, ξ_SANS  (t_a)^−1/5. The data taken together revealed the “speeding up” of fast and “slowing down” of slow mode relaxation processes.     

A novel “coral” carbon microprobe with and without N2 incorporation

“Coral”-type microstructure carbon films, with and without N₂ incorporation, were grown on sharpened tungsten microprobes by plasma enhanced chemical vapor deposition (PECVD) using H₂/CH₄/N₂ and H₂/CH₄ gas mixtures, respectively. The electrochemical behaviors of the coral-type carbon coated tungsten microprobe, characterized by various concentrations of ferrocyanide in a background of 0.1 M KCl, show excellent structural stability with similar microstructure before and after prolonged analysis without the need of surface pretreatment. The microprobes exhibit quasi-reversible kinetics with high signal-to-noise S/B ratio. The N₂ incorporated microprobe shows a slightly wider potential window, no surface adsorption of the analyte and higher sensitivity as compared to the sample without nitrogen incorporation. Furthermore, the wide potential window of  3 V is very good as compared to boron-doped diamond electrodes which are  3.5 V. This well behaved; broad electrochemical behavior and the simple fabrication method make the “coral” carbon film microprobe an excellent candidate for electrochemical sensing.