SrO capping effect for La2O3/Ce-silicate gate dielectrics

The chemical bonding states and electrical characteristics of SrO capped La₂O₃/CeO_x gate dielectric have been examined. Angle-resolved X-ray photoelectron spectroscopy measurement has revealed that Sr atoms diffuse into silicate layer to form SrLa-silicate after annealing. Owing to the incorporation of Sr atoms into silicate layer, a transistor operation with an equivalent oxide thickness (EOT) below 0.5 nm has been demonstrated. A strongly degraded effective electron mobility of 78 cm²/V s at 1 MV/cm has been obtained, which fit well with the general trend in small EOT range below 1 nm. Although process optimization is needed to improve the performance of transistors, Sr capping technique can be useful for EOT scaling.     

Selection of rare earth silicates for highly scaled gate dielectrics

An aggressive equivalent oxide thickness (EOT) scaling with high-k gate dielectrics has been demonstrated by ultra-thin La₂O₃ gate dielectric with a proper selection of rare earth (La-, Ce- and Pr-) silicates as an interfacial layer. Among silicates, Ce-silicate has shown the lowest interface-state density as low as 10¹¹ cmv⁻²/eV with a high dielectric constant over 20. n-Type field-effect transistor (FET) with a small EOT of 0.51 nm has been successfully fabricated with a La₂O₃ gate dielectric on a Ce-silicate interfacial layer after annealing at 500 °C. Negative shift in threshold voltage and reduced effective electron mobility has indicated the presence of fixed charges in the dielectric. Nonetheless, the high dielectric constant and nice interfacial property of Ce-silicate can be advantageous for the interfacial layer in highly scaled gate dielectrics.     

Effect of RuO2 electrode on laser-MBE prepared HfO2 gate dielectrics

In this paper, we report our recent study of the effect of RuO₂ as an alternative top electrode for pMOS devices to overcome the serious problems of polysilicon (poly-Si) gate depletion, high gate resistance and dopant penetration in the trend of down to 50 nm devices and beyond. The conductive oxide RuO₂, prepared by RF sputtering, was investigated as the gate electrode on the Laser MBE (LMBE) fabricated HfO₂ for pMOS devices. Structural, dielectric and electric properties were investigated. RuO₂/HfO₂/n-Si capacitors showed negligible flatband voltage shift (<10 mV), very strong breakdown strength (>10 MV cm⁻¹). Compared to the SiO₂ dielectric with the same EOT value, RuO₂/HfO₂/n-Si capacitors exhibited at least 4 orders of leakage current density reduction. The work function value of the RuO₂ top electrode was calculated to be about 5.0 eV by two methods, and the effective fixed oxide charge density was determined to be 3.3 × 10¹² cm⁻². All the results above indicate that RuO₂ is a promising alternative gate electrode for LMBE grown HfO₂ gate dielectrics.     

Epitaxial strontium oxide layers on silicon for gate-first and gate-last TiN/HfO2 gate stack scaling

We show that a thin epitaxial strontium oxide (SrO) interfacial layer enables scaling of titanium nitride/hafnium oxide high-permittivity (high-k) gate stacks for field-effect transistors on silicon. In a low-temperature gate-last process, SrO passivates Si against SiO₂ formation and silicidation and equivalent oxide thickness (EOT) of 5 Å is achieved, with competitive leakage current and interface trap density. In a gate-first process, Sr triggers HfO₂-SiO₂ intermixing, forming interfacial high-k silicate containing both Sr and Hf. Combined with oxygen control techniques, we demonstrate an EOT of 6 Å with further scaling potential. In both cases, Sr incorporation results in an effective workfunction that is suitable for n-channel transistors.     

Damascene TiN-Gd2O3-gate stacks: Gentle fabrication and electrical properties

In this work, we present MOS capacitors and field effect transistors with a crystalline gadolinium oxide (Gd₂O₃) gate dielectric and metal gate electrode (titanium nitride) fabricated in a gentle damascene gate last process. Details of the gate last process and initial results on MOS devices with equivalent oxide thicknesses (EOT) of 3.0 nm and 1.5 nm, respectively, are shown.     

Performance of current mirror with high-k gate dielectrics

This work compares the performance of the basic current mirror topology by using two different materials for gate dielectrics, the conventional SiON and an Hf-based high-k dielectrics. The impact of gate leakage and of channel length modulation on the basic current mirror operation is described. It is shown that in the case of SiON gate dielectrics with an equivalent oxide thickness (EOT) of 1.4 nm, it is not possible to find a value for the channel length which allows a good trade-off to be obtained while minimizing the gate leakage and reducing the channel length modulation. On the other hand, the study demonstrates that in the case of HfSiON gate dielectrics with similar EOT, appropriate L values can be found obtaining very high output impedance current sources with reduced power consumption owing to low leakage and most of all with better parameter predictability.     

Electrical characteristics and reliability properties of metal-oxide-semiconductor capacitors with HfZrLaO gate dielectrics

Metal-oxide-semiconductor (MOS) capacitors incorporating atomic-layer-deposition (ALD) HfZrLaO high-κ gate dielectric were fabricated and investigated. The equivalent oxide thickness (EOT) is 0.68 nm and the gate leakage current density (J_g) is only 9.3 × 10⁻¹ A/cm². The time-dependence dielectric breakdown (TDDB) behavior agrees with the percolation model, and the TDDB characteristics are consistent with the thermochemical E-model for lifetime projection. The experimental results show that the Weibull slopes are almost independent of capacitor area and stress conditions. The field acceleration parameter (γ) and activation energy (ΔH₀) are determined around 5.9-7.0 cm/MV and 0.54-0.60 eV, respectively. At 85 °C, the maximum voltage projected for 10-years TDDB lifetime is 1.87 V.     

Process-variation- and random-dopants-induced threshold voltage fluctuations in nanoscale planar MOSFET and bulk FinFET devices

Impact of the intrinsic fluctuations on device characteristics, such as the threshold voltage (V_th) fluctuation is crucial in determining the behavior of nanoscale semiconductor devices. In this paper, the dependency of process-variation and random-dopant-induced V_th fluctuation on the gate oxide thickness scaling in 16 nm metal-oxide-semiconductor field effect transistors (MOSFETs) is investigated. Fluctuations of the threshold voltage for the studied planar MOSFETs with equivalent oxide thicknesses (EOT) from 1.2 nm to 0.2 nm (e.g., SiO₂ for the 1.2 and 0.8 nm EOTs, Al₂O₃ for the 0.4 nm EOT and HfO₂ for the 0.2 nm EOT) are then for the first time compared with the results of 16 nm bulk fin-typed filed effect transistors (FinFETs), which is one of the promising candidates for next generation semiconductor devices. An experimentally validated simulation is conducted to investigate the fluctuation property. Result of this study confirms the suppression of V_th fluctuations with the gate oxide thickness scaling (using high-κ dielectric). It is found that the immunity of the planar MOSFET against fluctuation suffers from nature of structural limitations. Bulk FinFETs alleviate the challenges of device’s scaling and have potential in the nanoelectronics application.     

Process integration and nanometer-scale electrical characterization of crystalline high-k gate dielectrics

Crystalline praseodymium oxide (Pr₂O₃) high-k gate dielectric has been successfully integrated into a polysilicon gate CMOS technology. Fully functional MOSFETs with an equivalent oxide thickness (EOT) of 1.8 nm and gate leakages below 10⁻⁶ A/cm² have been fabricated. However, at this early stage of development the transistors show Vt-instabilities and unusual high gate leakage for L > 10 μm. As a first attempt to explain the observed macroscopic device characteristics, topographical and electrical measurements at the nanometer scale have been performed directly on the Pr₂O₃ surface by Conductive Atomic Force Microscopy (C-AFM). This technique allows to discriminate between structural defect sites and charge trapping centers.     

Interfacial transition regions at germanium/Hf oxide based dielectric interfaces: Qualitative differences between non-crystalline Hf Si oxynitride and nanocrystalline HfO2 gate stacks

The contribution from a relatively low-K SiON (K ∼ 6) interfacial transition region (ITR) between Si and transition metal high-K gate dielectrics such as nanocrystalline HfO₂ (K ∼ 20), and non-crystalline Hf Si oxynitride (K ∼ 10-12) places a significant limitation on equivalent oxide thickness (EOT) scaling. This limitation is equally significant for metal-oxide-semiconductor capacitors and field effect transistors, MOSCAPs and MOSFETs, respectively, fabricated on Ge substrates. This article uses a novel remote plasma processing approach to remove native Ge ITRs and bond transition metal gate dielectrics directly onto crystalline Ge substrates. Proceeding in this way we identify (i) the source of significant electron trapping at interfaces between Ge and Ge native oxide, nitride and oxynitride ITRs, and (ii) a methodology for eliminating native oxide, or nitride IRTs on Ge, and achieving direct contact between nanocrystalline HfO₂ and non-crystalline high Si₃N₄ content Hf Si oxynitride alloys, and crystalline Ge substrates. We then combine spectroscopic studies, theory and modeling with electrical measurements to demonstrate the relative performance of qualitatively different nanocrystalline and non-crystalline gate dielectrics for MOS Ge test devices.     

Process damage-free damascene metal gate technology for gentle integration of epitaxially grown high-k

This paper presents the first successful attempt to integrate crystalline high-k gate dielectrics into a virtually damage-free damascene metal gate process. Process details as well as initial electrical characterization results on fully functional gate Gd₂O₃ dielectric MOSFETs with equivalent oxide thickness (EOT) down to 1.9 nm are discussed and compared with devices with rare-earth gate dielectrics fabricated previously in a conventional CMOS process.     

Comparison of La-based high-k dielectrics: HfLaSiON and HfLaON

For the first time, we present a comparative study on HfLaSiON and HfLaON gate dielectric with an equivalent oxide thickness (EOT) of 0.8 nm (T_inv = 1.2 nm). A detailed DC analysis of I_on vs. I_off shows HfLaON performs somewhat better than HfLaSiON. However, positive bias temperature instability (PBTI) lifetime of HfLaSiON is higher than HfLaON by about 2 orders of magnitude. On the other hand, hot carrier stress lifetime for HfLaSiON was similar to that of HfLaON. From the activation energy and U-trap, we found that the cause of different threshold voltage (V_T) shifts under PBT stress and detrapping was originated from stable electron traps induced by different charge trapping rates.     

Characteristics of metal-oxide-semiconductor (MOS) device with Er metal gate on SiO2 film

We have investigated the structural and electrical properties of metal-oxide-semiconductor (MOS) devices with Er metal gate on SiO₂ film. Rapid thermal annealing (RTA) process leads to the formation of a high-k Er-silicate gate dielectric. The in situ high-voltage electron microscopy (HVEM) results show that thermally driven Er diffusion is responsible for the decrease in equivalent oxide thickness (EOT) with an increase in annealing temperature. The effective work function (Φ_m,eff) of Er metal gate, extracted from the relations of EOT versus flat-band voltage (V_FB), is calculated to be ∼2.86 eV.     

Study of gate dielectric permittivity variation with different equivalent oxide thickness on channel engineered deep sub-micrometer n-MOSFET device for mixed signal applications

The impact of high permittivity gate dielectrics with different equivalent oxide thickness (EOT) for conventional, low and high tilt angle halo implants on the performance of 100 nm n-MOSFETs device is studied using device simulator Synopsys ISE-TCAD. In this paper, we systematically increase the value of gate dielectric (3.9-50) and investigate its effects on conventional, low angle of tilt (10^o) and high angle of tilt (50^o) halo implants for different device parameters of 100 nm n-MOSFETs using two different EOT viz. 1.5 nm and 2.0 nm. The impact of gate dielectric permittivity along with the different angles of halo implants on short channel performance contributing to the DIBL, the subthreshold swing, I_ON/I_OFF ratio, and the threshold voltage V_T are studied for two different EOT thicknesses. The device has been investigated for digital performance parameters like the variation of substrate-body voltage on DIBL, I_OFF, I_ON and the threshold voltage V_T for sub 100 nm technology generation. It has also been investigated for analog performance like trans-conductance generation factor (gm/I_D) and overall gain (gmR₀).     

Titanium-aluminum oxynitride (TAON) as high-k gate dielectric for sub-32 nm CMOS technology

High-k insulators for the next generation (sub-32 nm CMOS (complementary metal-oxide-semiconductor) technology), such as titanium-aluminum oxynitride (TAON) and titanium-aluminum oxide (TAO), have been obtained by Ti/Al e-beam evaporation, with additional electron cyclotron resonance (ECR) plasma oxynitridation and oxidation on Si substrates, respectively. Physical thickness values between 5.7 and 6.3 nm were determined by ellipsometry. These films were used as gate insulators in MOS capacitors fabricated with Al electrodes, and they were used to obtain capacitance-voltage (C-V) measurements. A relative dielectric constant of 3.9 was adopted to extract the equivalent oxide thickness (EOT) of films from C-V curves under strong accumulation condition, resulting in values between 1.5 and 1.1 nm, and effective charge densities of about 10¹¹ cm⁻². Because of these results, nMOSFETs with Al gate electrode and TAON gate dielectric were fabricated and characterized by current-voltage (I-V) curves. From these nMOSFETs electrical characteristics, a sub-threshold slope of 80 mV/dec and an EOT of 0.87 nm were obtained. These results indicate that the obtained TAON film is a suitable gate insulator for the next generation (MOS) devices.     

MOS devices with tetragonal ZrO2 as gate dielectric formed by annealing ZrO2/Ge/ZrO2 laminate

A Ge-stabilized tetragonal ZrO₂ (t-ZrO₂) film with permittivity (κ) of 36.2 was formed by depositing a ZrO₂/Ge/ZrO₂ laminate and a subsequent annealing at 600 °C, which is a more reliable approach to control the incorporated amount of Ge in ZrO₂. On Si substrates, with thin SiON as an interfacial layer, the SiON/t-ZrO₂ gate stack with equivalent oxide thickness (EOT) of 1.75 nm shows tiny amount of hysteresis and negligible frequency dispersion in capacitance-voltage (C-V) characteristics. By passivating leaky channels derived from grain boundaries with NH₃ plasma, good leakage current of 4.8 × 10⁻⁸ A/cm² at V_g = V_fb − 1 V is achieved and desirable reliability confirmed by positive bias temperature instability (PBTI) test is also obtained.     

MOCVD fluorine free WSix metal gate electrode on high-k dielectric for NMOS technology

We report material and electrical properties of tungsten silicide metal gate deposited on 12 in. wafers by chemical vapor deposition (CVD) using a fluorine free organo-metallic (MO) precursor. We show that this MOCVD WSi_x thin film deposited on a high-k dielectric (HfSiO:N) shows a N+ like behavior (i.e. metal workfunction progressing toward silicon conduction band). We obtained a high-k/WSi_x/polysilicon “gate first” stack (i.e. high thermal budget) providing stable equivalent oxide thickness (EOT) of ∼1.2 nm, and a reduction of two decades in leakage current as compared to SiO₂/polysilicon standard stack. Additionally, we obtained a metal gate with an equivalent workfunction (EWF) value of ∼4.4 eV which matches with the +0.2 eV above Si midgap criterion for NMOS in ultra-thin body devices.     

Electrical reliability aspects of HfO2 high-k gate dielectrics with TaN metal gate electrodes under constant voltage stress

The dielectric breakdown property of ultrathin 2.5 and 5.0 nm hafnium oxide (HfO₂) gate dielectric layers with metal nitride (TaN) gate electrodes for metal oxide semiconductor (MOS) structure has been investigated. Reliability studies were performed with constant voltage stressing to verify the processing condition effects (film thicknesses and post metal annealing temperatures) on times to breakdown. The leakage current characteristics are improved with post metal annealing temperatures (PMA) for both 2.5 and 5.0 nm HfO₂ physical thicknesses. However, it is more prominent (2 orders of magnitudes) for 2.5 nm HfO₂ film thickness. The values of oxide-trapped charge density and interface-state density are also improved for 2.5 nm HfO₂ film. The different stages of charge-trapping behaviors, i.e., stress-induced leakage current, soft and hard breakdown mechanisms have been detected. During constant voltage stress of the MOS capacitors, an increase in the time-dependent gate current is observed, followed by the occurrence of several fluctuations. The amplitude of the fluctuations is much larger in the 5.0 nm HfO₂ gate dielectric layer compared to the 2.5 nm HfO₂ layer. After the occurrence of such fluctuations, the current–voltage characteristics exhibited an increased in gate current compared to the fresh (unstressed) devices.     

BE-SONOS flash memory along with metal gate and high-k dielectrics in tunnel barrier and its impact on charge retention dynamics

We investigate the effect of a high-k dielectric in the tunnel layer to improve the erase speed-retention trade-off. Here, the proposed stack in the tunnel layer is AlLaO₃/HfAlO/SiO₂. These proposed materials possess low valence band offset with high permittivity to improve both the erase speed and retention time in barrier engineered silicon-oxide-nitride-oxide-silicon(BE-SONOS). In the proposed structure HfAlO and AlLaO₃ replace Si₃N₄ and the top SiO₂ layer in a conventional oxide/nitride/oxide(ONO) tunnel stack. Due to the lower conduction band offset(CBO) and high permittivity of the proposed material in the tunnel layer, it offers better program/erase(P/E) speed and retention time. In this work the gate length is also scaled down from 220 to 55 nm to observe the effect of high-k materials while scaling, for the same equivalent oxide thickness(EOT). We found that the scaling down of the gate length has a negligible impact on the memory window of the devices. Hence, various investigated tunnel oxide stacks possess a good memory window with a charge retained up to 87.4%(at room temperature) after a period of ten years. We also examine the use of a metal gate instead of a polysilicon gate, which shows improved P/E speed and retention time.     

Dual layer SrTiO3/HfO2 gate dielectric for aggressively scaled band-edge nMOS devices

We have fabricated TiN/Poly-Si gated MOS devices with SrTiO₃/HfO₂ dual layer gate dielectric. These gate dielectrics show EOT (Equivalent Oxide Thickness) scaling of less than 0.7 nm as well as large V_fb shift in the nMOS direction after conventional gate first process. A sweet spot is observed for 0.5 nm SrTiO₃ where a band-edge effective work-function is obtained with improved EOT, reduced gate leakage and minimal hysteresis increase. But Sr diffuse into the interfacial layer leads to interface degradation. It is shown that proper PDA (post-deposition anneal) can improve interface quality while maintaining thinner EOT.