Additive manufacturing in the spare parts supply chain

As additive manufacturing (AM) evolves to become a common method of producing final parts, further study of this computer integrated technology is necessary. The purpose of this research is to evaluate the potential impact of additive manufacturing improvements on the configuration of spare parts supply chains. This goal has been accomplished through scenario modeling of a real-life spare parts supply chain in the aeronautics industry. The spare parts supply chain of the F-18 Super Hornet fighter jet was selected as the case study because the air-cooling ducts of the environmental control system are produced using AM technology. In total, four scenarios are investigated that vary the supply chain configurations and additive manufacturing machine specifications. The reference scenario is based on the spare parts supplier's current practice and the possible future decentralization of production and likely improvements in AM technology. Total operating cost, including downtime cost, is used to compare the scenarios. We found that using current AM technology, centralized production is clearly the preferable supply chain configuration in the case example. However, distributed spare parts production becomes practical as AM machines become less capital intensive, more autonomous and offer shorter production cycles. This investigation provides guidance for the development of additive manufacturing machines and their possible deployment in spare parts supply chains. This study contributes to the emerging literature on AM deployment in supply chains with a real-world case setting and scenario model illustrating the cost trade-offs and critical requirements for technology development.     

Coordinating workload balancing and power switching in renewable energy powered data center

There has been growing concern about energy consumption and environmental impact of datacenters. Some pioneers begin to power datacenters with renewable energy to offset carbon footprint. However, it is challenging to integrate intermittent renewable energy into datacenter power system. Grid-tied system is widely deployed in renewable energy powered datacenters. But the drawbacks (e.g. Harmonic disturbance and costliness) of grid tie inverter harass this design. Besides, the mixture of green load and brown load makes powermanagement heavily depend on software measurement and monitoring, which often suffers inaccuracy. We propose DualPower, a novel power provisioning architecture that enables green datacenters to integrate renewable power supply without grid tie inverters. To optimize DualPower operation, we propose a specially designed power management framework to coordinate workload balancing with power supply switching. We evaluate three optimization schemes (LM, PS and JO) under different datacenter operation scenarios on our trace-driven simulation platform. The experimental results show that DualPower can be as efficient as grid-tied system and has good scalability. In contrast to previous works, DualPower integrates renewable power at lower cost and maintains full availability of datacenter servers.     

A software engineering perspective on environmental modeling framework design: The Object Modeling System

The environmental modeling community has historically been concerned with the proliferation of models and the effort associated with collective model development tasks (e.g., code generation, data transformation, etc.). Environmental modeling frameworks (EMFs) have been developed to address this problem, but much work remains before EMFs are adopted as mainstream modeling tools. Environmental model development requires both scientific understanding of environmental phenomena and software developer proficiency. EMFs support the modeling process through streamlining model code development, allowing seamless access to data, and supporting data analysis and visualization. EMFs also support aggregation of model components into functional units, component interaction and communication, temporal-spatial stepping, scaling of spatial data, multi-threading/multi-processor support, and cross-language interoperability. Some EMFs additionally focus on high-performance computing and are tailored for particular modeling domains such as ecosystem, socio-economic, or climate change research. The Object Modeling System Version 3 (OMS3) EMF employs new advances in software framework design to better support the environmental model development process. This paper discusses key EMF design goals/constraints and addresses software engineering aspects that have made OMS3 framework development efficacious and its application practical, as demonstrated by leveraging software engineering efforts outside of the modeling community and lessons learned from over a decade of EMF development. Software engineering approaches employed in OMS3 are highlighted including a non-invasive lightweight framework design supporting component-based model development, use of implicit parallelism in system design, use of domain specific language design patterns, and cloud-based support for computational scalability. The key advancements in EMF design presented herein may be applicable and beneficial for other EMF developers seeking to better support environmental model development through improved framework design.     

Understanding value creation in closed loop supply chains – Past findings and future directions

The topic of value creation through the recovery of returned products in closed loop supply chains is scattered across various bodies of literature. We undertake a systematic literature review of 144 articles in relevant green, reverse and closed loop supply chain literature to synchronize existing knowledge on value creation. Value manifestations of four types of value, namely economic, environmental, information and customer value, are identified. Value adding concepts from the forward- and reverse supply chain may leverage the process of value creation. They are classified into six subclasses, namely partnerships and collaboration, product design characteristics, service concepts, IT solutions, supply chain processes and organizational characteristics. We present a conceptual framework on a strategic level. In this way companies can create competitive advantages by closing the loop. The results of the literature analysis suggest avenues for future research on the operational and strategic level.     

MASCF: A generic process-centered methodological framework for analysis and design of multi-agent supply chain systems

Multi-agent systems (MAS) are becoming popular for modeling complex systems such as supply chains. However, development of multi-agent systems remain quite involved and extremely time consuming. Currently, there exist no generic methodologies for modeling supply chains using multi-agent systems. In this research, we propose a generic process-centered methodological framework, Multi-Agent Supply Chain Framework (MASCF), to simplify MAS development for supply chain (SC) applications. MASCF introduces the notion of process-centered organization metaphor, and creatively adopts Supply Chain Operations Reference (SCOR) model to a well-structured generic MAS analysis and design methodology, Gaia, for multi-agent supply chain system (MASCS) development. The popular Tamagotchi case was designed and analyzed using MASCF. The validity of the framework was established by implementing MASCF output of Tamagotchi SC using the Java Agent DEvelopment Framework (JADE).     

Floor shape optimization for green building design

Shape is an important consideration in green building design due to its significant impact on energy performance and construction costs. This paper presents a methodology to optimize building shapes in plan using the genetic algorithm. The building footprint is represented by a multi-sided polygon. Different geometrical representations for a polygon are considered and evaluated in terms of their potential problems such as epistasis, which occurs when one gene pair masks or modifies the expression of other gene pairs, and encoding isomorphism, which occurs when chromosomes with different binary strings map to the same solution in the design space. Two alternative representations are compared in terms of their impact on computational effectiveness and efficiency. An optimization model is established considering the shape-related variables and several other envelope-related design variables such as window ratios and overhangs. Life-cycle cost and life-cycle environmental impact are the two objective functions used to evaluate the performance of a green building design. A case study is presented where the shape of a typical floor of an office building defined by a pentagon is optimized with a multi-objective genetic algorithm.     

Web-based dynamic and interactive environmental visualization

The development of novel interactive visualizations can substantially contribute to environmental modeling and understanding of complex environmental processes. To allow the Web Map Service (WMS) to support this, this paper explores a generic framework in which a dynamic environmental modeling process can be interactively visualized, controlled and tuned on the Internet by using Java 3D-based hybrid Internet computation through the simulation steering technique. A hydrological model, TOPMODEL, is employed to illustrate the simulation of a rainfall-run off process within a computational and steering environment. This environment allows users to visually interact and experiment with model computation, thereby facilitating the exploration of process-based environmental applications.     

Knowledge-based approach and system for assembly oriented design,Part I: the approach

Assembly is one of the most important stages for product development. Assembly-oriented design (AOD) is a new approach to designing assemblies, which uses a number of design and analysis tools to help the designer plan out and analyze candidate assembly schemes prior to having detailed knowledge of the geometry of the parts. Using this approach, many assembly schemes can be inexpensively evaluated for their ability to deliver the important characteristics of the final product. This research proposes a knowledge-based approach and develops an expert design system to support top-down design for assembled products. The presentation of research report is divided into two parts: the knowledge-based approach (Part I) and the knowledge-based expert design system (Part II). This paper is the first part of the report (Part I), which mainly proposes a knowledge-based approach and framework for intelligent assembly oriented design. The proposed approach focuses on the integration of product design, assemblability analysis and evaluation, and design for assembly with economical analysis. It differs from the existing approaches adopting the part-first bottom-up modeling technique, in which a hybrid model related to design problem-solving including function–behavior–structure model, feature-based geometric model, and parametric constraint model is used as a comprehensive intelligent framework for assembly modeling and design in a top-down manner from the conceptual level to the detailed level. Through the use of intelligent approach and framework, concurrent engineering knowledge can be effectively incorporated into the assembly design process, and a knowledge-based expert design system can be implemented.     

基于IFC 与gbXML 标准的建筑信息模型与绿色建筑分析软件互操作性测试与评估

绿色建筑和建筑节能是建筑行业可持续发展的重要因素,然而建筑信息模型(BIM) 软件种类繁多、数据标准各异、软件之间的数据传递经常丢失信息。为解决不同软件之间的“信 息孤岛”问题和互操作性问题,分析了基于工业基础类标准(IFC)和gbXML 标准的绿色建筑模型 的结构框架,选取BIM 建模软件ArchiCAD 和绿色建筑性能分析软件Ecotec,对基于IFC 和 gbXML 标准的软件之间的互操作性进行了测试和评估,确定了建筑信息模型在交互过程中的问 题。针对相关问题本文提出了减少IFC 标准中的信息冗余、提高IFC 标准领域层对绿色建筑信 息的支持、提高资源层对相关信息定义的针对性等建议。     

An economic receding horizon optimization approach for energy management in the chlor-alkali process with hybrid renewable energy generation

This paper presents a methodology for the application of receding horizon optimization techniques to the problem of optimally managing the energy flows in the chlor-alkali process using a hybrid renewable energy system (HRES). The HRES consists of solar and wind energy generation units and fuel cells to supply energy. The HRES is also connected to the grid and allows for buying or selling electricity from and to the grid. Initially, detailed models of each system component are introduced as the basis for the simulation study. Energy management strategies are then developed to realize the objectives of meeting production requirements while minimizing the overall operating and environmental costs. Sensitivity and uncertainty analyses are carried out to elucidate the key parameters that influence the energy management strategies. Finally, production demand response is integrated into the proposed methodology.     

Machine learning for dynamic multi-product supply chain formation

Recent trend in eCommerce applications toward effectively reducing supply chain costs—including spatial, temporal, and monetary resources—has spurred interest among researchers as well as practitioners to efficiently utilize supply chains. One of the least studied of these views is adaptive or dynamic configuration of supply chains. This problem is relatively new since faster communications over the Internet or by any other means and the willingness to utilize it for effective management of supply chains did not exist a few decades ago. The proposed framework addresses the problem of supply chain configuration. We incorporate machine-learning techniques to develop a dynamically configurable supply chain framework, and evaluate its effectiveness with respect to comparable static supply chains. Specifically, we consider the case where several parts go into the production of a product. A single supplier or a combination of suppliers could supply these parts. The proposed framework automatically forms the supply chain dynamically as per the dictates of incoming orders and the constraints from suppliers upstream.     

Machine learning for dynamic multi-product supply chain formation

Recent trend in eCommerce applications toward effectively reducing supply chain costs—including spatial, temporal, and monetary resources—has spurred interest among researchers as well as practitioners to efficiently utilize supply chains. One of the least studied of these views is adaptive or dynamic configuration of supply chains. This problem is relatively new since faster communications over the Internet or by any other means and the willingness to utilize it for effective management of supply chains did not exist a few decades ago. The proposed framework addresses the problem of supply chain configuration. We incorporate machine-learning techniques to develop a dynamically configurable supply chain framework, and evaluate its effectiveness with respect to comparable static supply chains. Specifically, we consider the case where several parts go into the production of a product. A single supplier or a combination of suppliers could supply these parts. The proposed framework automatically forms the supply chain dynamically as per the dictates of incoming orders and the constraints from suppliers upstream.     

Knowledge-based approach and system for assembly-oriented design,Part II: the system implementation

Assembly is one of the most important stages for product development. Assembly-oriented design (AOD) is a new approach to designing assemblies, which uses a number of design and analysis tools to help the designer plan out and analyze candidate assembly schemes prior to having detailed knowledge of the geometry of the parts. Using this approach, many assembly schemes can be inexpensively evaluated for their ability to deliver the important characteristics of the final product. This research proposes a knowledge-based approach and develops an expert design system to support top-down design for assembled products. The presentation of research report is divided into two parts: the knowledge-based approach (Part I) and the knowledge-based expert design system (Part II). This paper is the second part of the report (Part II). It will focus on the development of knowledge-based expert design system for assembly oriented design. The knowledge-based assembly oriented design system, i.e., the assembly oriented design expert system (AODES) is constructed to integrate assembly modeling and design, assembly planning, assemblability analysis and evaluation within a concurrent engineering environment. This intelligent system is implemented by integrating object-oriented representation, constraint-based modeling, rule-based reasoning, truth maintenance, and interfacing to database management system and CAD module, in which fuzzy logic based knowledge representation and inference technique are also applied to deal with uncertain data and knowledge in the design process. The developed system differs from the existing systems adopting part-first bottom-up modeling technique, in which a comprehensive intelligent framework is used for assembly modeling and design in a top-down manner from the conceptual level to the detailed level. It is able to help obtain better design ideas, provide users with suggestions so as to create and improve a design, and therefore give users the possibility to assess and reduce the total production cost at an early stage during the design process. Through the use of the system, the concurrent engineering knowledge can be effectively incorporated into the assembly design process in an integrated manner. A case assembly design shows that the intelligent modeling and design system is feasible.     

生物质能综合利用两层通用决策支持系统的研究

在制定生物质能生产计划时,影响决策者的因素不仅包括生物质供应链本身的不同环节,而且包括生物质系统对于社会、环境和经济的影响及其在某个特定的国家内开发的困难程度。为了综合考虑上述因素,本文提出生物质能两层通用决策系统(gBEDS),其核心是数据库,包括基本的生物质信息和详细的决策信息,此外,还包括方案数据库和为新用户提供示范的案例库。在数据库的基础上,决策系统包括单元过程(UP)的模拟模块和用于优化决策的遗传算法。在图形界面的帮助下,用户可以自行定义生物质供应链,并进行环境、经济、社会或其他方面的评价;在生物质能生产全生命周期的模拟和优化模型的基础上,系统采用数据挖掘方法(模糊c均值聚类和决策树)确定最优的生物质原材料收集存储和转化工厂的地理位置。使用Matlab开发生物质供应链的生物质计划参数(例如费用和CO_2排放)的计算模型。同时,用地理信息系统(GIS)对生物能转化工厂和存储数据作可视化表达,以支持用户在智能输出的基础上做出决策。因此,gBEDS支持生物质能国家计划者,制定一种有效的生物质能生产计划并作出综合评价,地方的设计和实施者确定优化、详细的单元过程实施上述计划。日本森林废物发电的实例研究表明了上述方法的有效性和可行性。     

A synthesized design for arc welding processes

The ability to make rational decisions based on the synthesis of various pieces of information and eventually arrive at an integrated design is a very important aspect of everyday engineering practice. In this paper, a conceptual framework for manufacturing design is obtained through a causal perspective. This framework is used in developing a knowledge-based system which gains insight into the process of arc welding. The knowledge-based system uses a few detailed analyses and experiments on simplified models to rationally produce an integrated design of the actual process using a hybrid axiomatic-algorithmic approach for design synthesis. The design strategy presented here may also be applied to other manufacturing processes.     

A framework for an integrated unified modeling language

The unified modeling language (UML) is one of the most commonly used modeling languages in the software industry. It simplifies the complex process of design by providing a set of graphical notations, which helps express the objectoriented analysis and design of software projects. Although UML is applicable to different types of systems, domains, methods, and processes, it cannot express certain problem domain needs. Therefore, many extensions to UML have been proposed. In this paper, we propose a framework for integrating the UML extensions and then use the framework to propose an integrated unified modeling language-graphical (iUML-g) form. iUML-g integrates the existing UML extensions into one integrated form. This includes an integrated diagram for UML class, sequence, and use case diagrams. The proposed approach is evaluated using a case study. The proposed iUML-g is capable of modeling systems that use different domains.     

工程布局CAD系统设计与实现

针对工程布局设计的复杂性,提出了开放式的工程布局设计CAD系统的结构框架,讨论了实现该系统的关键方法,包括自动化设计进程建模、基于功能特征的待布物和布局空间几何近似建模、布局知识和布局约束的表达、布局方法应用.基于该系统框架,实现了计算机辅助工程布局设计原型系统,并以车辆动力舱布局设计为背景,对原型系统的有效性进行了验证.     

A system dynamics model for dynamic capacity planning of remanufacturing in closed-loop supply chains

Product recovery operations in reverse supply chains face continually and rapidly changing product demand characterized by an ever increasing number of product offerings with reduced lifecycles due to both technological advancements and environmental concerns. Capacity planning is a strategic issue of increased complexity importance for the profitability of reverse supply chains due to their highly variable return flows. In this work we tackle the development of efficient capacity planning policies for remanufacturing facilities in reverse supply chains, taking into account not only economic but also environmental issues, such as the take-back obligation imposed by legislation and the “green image” effect on customer demand. The behavior of the generic system under study is analyzed through a simulation model based on the principles of the system dynamics methodology. The simulation model provides an experimental tool, which can be used to evaluate alternative long-term capacity planning policies (“what-if” analysis) using total supply chain profit as measure of policy effectiveness. Validation and numerical experimentation further illustrate the applicability of the developed methodology, while providing additional intuitively sound insights.     

Hybrid learning-based digital twin for manufacturing process: Modeling framework and implementation

Digital twin (DT) and artificial intelligence (AI) technologies are powerful enablers for Industry 4.0 toward sustainable resilient manufacturing. Digital twins of machine tools and machining processes combine advanced digital techniques and production domain knowledge, facilitate the enhancement of agility, traceability, and resilience of production systems, and help machine tool builders achieve a paradigm shift from one-time products provision to on-going service delivery. However, the adaptability and accuracy of digital twins at the shopfloor level are restricted by heterogeneous data sources, modeling precision as well as uncertainties from dynamical industrial environments. This article proposes a novel modeling framework to address these inadequacies by in-depth integrating AI techniques and machine tool expertise using aggregated data along the product development process. A data processing procedure is constructed to contextualize metadata sources from the design, planning, manufacturing, and quality stages and link them into a digital thread. On this consistent data basis, a modeling pipeline is presented to incorporate production and machine tool prior knowledge into AI development pipeline, while considering the multi-fidelity nature of data sources in dynamic industrial circumstances. In terms of implementation, we first introduce our existing work for building digital twins of machine tool and manufacturing process. Within this infrastructure, we developed a hybrid learning-based digital twin for manufacturing process following proposed modeling framework and tested it in an external industrial project exemplarily for real-time workpiece quality monitoring. The result indicates that the proposed hybrid learning-based digital twin enables learning uncertainties of the interaction of machine tools and machining processes in real industrial environments, thus allows estimating and enhancing the modeling reliability, depending on the data quality and accessibility. Prospectively, it also contributes to the reparametrization of model parameters and to the adaptive process control.     

Cyber Secure Framework for Smart Containers Based on Novel Hybrid DTLS Protocol

The Internet of Things (IoTs) is apace growing, billions of IoT devices are connected to the Internet which communicate and exchange data among each other. Applications of IoT can be found in many fields of engineering and sciences such as healthcare, traffic, agriculture, oil and gas industries, and logistics. In logistics, the products which are to be transported may be sensitive and perishable, and require controlled environment. Most of the commercially available logistic containers are not integrated with IoT devices to provide controlled environment parameters inside the container and to transmit data to a remote server. This necessitates the need for designing and fabricating IoT based smart containers. Due to constrained nature of IoT devices, these are prone to different cyber security attacks such as Denial of Service (DoS), Man in Middle (MITM) and Replay. Therefore, designing efficient cyber security framework are required for smart container. The Datagram Transport Layer Security (DTLS) Protocol has emerged as the de facto standard for securing communication in IoT devices. However, it is unable to minimize cyber security attacks such as Denial of Service and Distributed Denial of Service (DDoS) during the handshake process. The main contribution of this paper is to design a cyber secure framework by implementing novel hybrid DTLS protocol in smart container which can efficiently minimize the effects of cyber attacks during handshake process. The performance of our proposed framework is evaluated in terms of energy efficiency, handshake time, throughput and packet delivery ratio. Moreover, the proposed framework is tested in IoT based smart containers. The proposed framework decreases handshake time more than 9% and saves 11% of energy efficiency for transmission in compare of the standard DTLS, while increases packet delivery ratio and throughput by 83% and 87% respectively.