Application of lignin as natural adhesion promoter in cotton fibre-reinforced poly(lactic acid) (PLA) composites

This study investigated how lignin—used as a natural adhesion promoter in biodegradable, thermoplastic cotton fibre-reinforced composites—influences the composites’ mechanical properties. Composites with fibre mass proportions of 40% were produced by compression moulding. Poly(lactic acid) (PLA), a biopolymer, served as matrix. Cotton/PLA composites with and without lignin content were manufactured. As reference samples of bast fibre-reinforced composites, kenaf/PLA composites were produced under the same conditions. The composites were tested for stiffness, tensile strength, elongation at break and impact strength. Fractured surfaces were analysed using scanning electron microscopy (SEM). The results of the composite investigations showed that the addition of lignin has an influence on the cotton/PLA composite characteristics. SEM investigations showed that the adhesion between fibre and matrix could be improved by the addition of lignin. Tensile characteristics like tensile strength and Young’s modulus could be improved clearly, while the impact properties were decreased.     

A comparison of the mechanical characteristics of kenaf and lyocell fibre reinforced poly(lactic acid) (PLA) and poly(3-hydroxybutyrate) (PHB) composites

Cellulose fibre-reinforced poly(lactic acid) (PLA) and poly(3-hydroxybutyrate) (PHB) composites have become increasingly interesting with regard to their biodegradability and mechanical characteristics. The use of different matrices leads to variable composite characteristics. This study provides a comparison of the mechanical characteristics of compression-moulded 30 mass% lyocell and 40 mass% kenaf fibre-reinforced PLA and PHB. The results of the tensile tests showed that 30 mass% lyocell/PLA composites reached the highest tensile and bending strength with 89 and 148 N/mm², respectively. The highest Young’s modulus was also measured for 30 mass% lyocell/PLA with 9.3 GPa, and the highest flexural modulus was measured for 40 mass% kenaf/PHB with 7.1 GPa. By far, the best impact strength was determined for lyocell/PHB with 70 kJ/m², followed by lyocell/PLA with 52 kJ/m². The investigation of the Shore D hardness resulted in a higher value for the PLA matrix with 81.5. PHB achieved a hardness of 67.5. By adding fibres as reinforcement, the Shore D hardness increased up to 83.6 for lyocell/PLA and 73.1 for kenaf/PHB. Density measurements showed lower densities for the composites with higher fibre loads (kenaf/PLA and kenaf/PHB) in comparison to the theoretical density. This speaks for a higher proportion of air inclusion in the composites which could negatively affect the mechanical composite characteristics.     

Characterisation of polylactic acid biocomposites made from prepregs composed of woven polylactic acid/hemp–Lyocell hybrid yarn fabrics

This paper describes the mechanical properties and water absorption characteristics for biocomposites made from woven PLA/hemp/Lyocell prepregs. The aim was to improve the properties with the addition of Lyocell fibre into a hybrid yarn. Well-aligned hybrid yarns composed of hemp/PLA, hemp–Lyocell/PLA, respective, Lyocell/PLA were made by wrap spinning. Unidirectional satin fabrics were made by weaving with PLA (warp) and the hybrid yarns (weft). Uniaxial composites were fabricated with 30 fibre mass% using compression moulding. The composites were investigated for tensile, flexural and impact properties. Combining hemp with Lyocell in a PLA matrix improves the mechanical properties, compared to hemp/PLA composites. The composite made from the satin Lyocell/PLA fabric gave the best mechanical properties. The type of fibre reinforcement compositions did not significantly affect the water absorption of the biocomposites. Scanning electron microscopy showed that fibre pull-outs appear more often in hemp/PLA composites than in composites also including Lyocell fibre.     

Influence of alkali treatment on the interfacial and physico-mechanical properties of industrial hemp fibre reinforced polylactic acid composites

The focus of this work was to produce short (random and aligned) and long (aligned) industrial hemp fibre reinforced polylactic acid (PLA) composites by compression moulding. Fibres were treated with alkali to improve bonding with PLA. The percentage crystallinity of PLA in composites was found to be higher than that for neat PLA and increased with alkali treatment of fibres which is believed to be due to the nucleating ability of the fibres. Interfacial shear strength (IFSS) results demonstrated that interfacial bonding was also increased by alkali treatment of fibres which also lead to improved composite mechanical properties. The best overall properties were achieved with 30 wt.% long aligned alkali treated fibre/PLA composites produced by film stacking technique leading to a tensile strength of 82.9 MPa, Young’s modulus of 10.9 GPa, flexural strength of 142.5 MPa, flexural modulus of 6.5 GPa, impact strength of 9 kJ/m², and a fracture toughness of 3 MPa m^1/2.     

粘胶纤维与Lyocell纤维增强聚乳酸复合材料的性能比较

以聚乳酸(PLA)为基体,分别采用粘胶纤维与Lyocell纤维这2种典型的再生纤维素纤维为增强纤维,通过熔融共混和注塑成型制备了再生纤维素纤维/PLA复合材料,并对这2种复合材料的性能进行了比较研究。结果表明,采用粘胶纤维或Lyocell纤维增强均可有效提高PLA复合材料的结晶度、力学性能和维卡软化温度。粘胶纤维的锯齿形截面有利于其与PLA基体的结合,因此粘胶纤维/PLA复合材料具有略高的冲击强度及拉伸强度。Lyocell纤维增强更有利于复合材料结晶度的提高,使得Lyocell/PLA复合材料具有更高的弹性模量和维卡软化温度。     

Stress-transfer in microfibrillated cellulose reinforced poly(lactic acid) composites using Raman spectroscopy

Lyocell fibres were used to make microfibrillated cellulose (MFC) by combined homogenisation and sonication. A web-like structure was obtained with fibril diameters in the range of several micrometers to less than 80 nm. Composite samples with PLA resin reinforced with MFC networks were prepared using compression moulding. Young’s modulus and tensile strength of these composites increased by ～60% and 14% respectively, compared to the pure resin material. Raman spectroscopy was used to monitor the molecular deformation of networks and composite materials. A Raman band initially located at ～1095 cm^?1 was observed to shift towards a lower wavenumber position upon tensile deformation. The rate of Raman band shift with respect to strain for the composites was higher than for the pure MFC networks, indicating that the observed improvement in mechanical properties results from stress transfer from the PLA resin to the MFC fibrils.     

All-cellulose composites of regenerated cellulose fibres by surface selective dissolution

All-cellulose composites of Lyocell and high modulus/strength cellulose fibres were successfully prepared using a surface selective dissolution method. The effect of immersion time of the fibres in the solvent during composite’s preparation and the effect of the starting fibre’s structure on their properties were investigated. Scanning electron microscopy, X-ray diffraction, dynamic mechanical analysis, and tensile testing were used to assess the structure and properties of the composites. These all-cellulose composites of regenerated cellulose fibres demonstrate a promising route to biocomposites with excellent mechanical and thermal properties which can also be tuned depending upon a selection of fibres and preparation parameters.     

A review of bast fibres and their composites. Part 1 – Fibres as reinforcements

Bast fibres are defined as those obtained from the outer cell layers of the stems of various plants. The fibres find use in textile applications and are increasingly being considered as reinforcements for polymer–matrix composites as they are perceived to be “sustainable”. The fibres are composed primarily of cellulose which potentially has a Young’s modulus of ～140 GPa (being a value comparable with man-made aramid [Kevlar/Twaron] fibres). The plants which are currently attracting most interest are flax and hemp (in temperate climates) or jute and kenaf (in tropical climates). This review paper will consider the growth, harvesting and fibre separation techniques suitable to yield fibre of appropriate quality. The text will then address characterisation of the fibre as, unlike man-made fibres, the cross section is neither circular nor uniform along the length.     

Atmospheric plasma fluorination as a means to improve the mechanical properties of short-carbon fibre reinforced poly (vinylidene fluoride)

The impact of fluorination of carbon fibres on the properties of short fibre reinforced polyvinylidene fluoride (PVDF) composites was studied. As received and continuously atmospheric plasma fluorinated (APF) carbon fibres were cut to an average fibre length of 2 mm. Short fibre composites (SFC) containing 5, 10 and 15 wt.% carbon fibres were manufactured using a twin-screw mixer. Test specimens were produced by injection moulding. The mechanical properties of the SFC were studied using tensile and compression testing. As expected, the incorporation of short-carbon fibres into PVDF led to an increase in strength and stiffness. The tensile strength and Young’s modulus of the SFC containing APF-treated carbon fibres increased by up to 17% and 190%, respectively. Furthermore, the compressive strength and modulus of the SFC containing APF-treated carbon fibres also increased by 19% and 35%, respectively. APF of carbon fibres results only in a marginal increase in the bulk matrix crystallinity of PVDF as determined by DSC. Scanning electron micrographs of fracture surfaces from tensile tested specimens exhibited a typical brittle failure mode with low fibre loading fraction. Despite the presence of up to 5% of voids and visible resin rich regions at fracture surface, SFC containing APF-treated fibres suggest better bonding at the fibre/matrix interface which led to the much enhanced mechanical properties.     

Could biopolymers reinforced by randomly scattered flax fibre be used in structural applications?

Thermoplastics reinforced by natural fibres are mainly used for fitting-up products in the automotive industry. The aim of this work is to study the tensile properties of natural fibre-biopolymer composites in order to determine whether or not, biocomposites may replace glass fibre reinforced unsaturated polyester resins. The materials used are flax fibre, polylactic acid (PLA), l-polylactide acid (PLLA), poly(3-hydroxylbutyrate) (PHB), polycaprolactone and starch thermoplastic (MaterBi® Z), poly(butylene succianate) (PBS) and poly(butylene adipate-co-terephtalate) (PBAT). The tensile properties of the flax fibres have already been determined [C. Baley, Analysis of the flax fibres tensile behaviour and analysis of the tensile stiffness increase, Comp Part A 2002;33:939–948]. The composites are manufactured using a film stacking technique. After studying the processing parameters, these are then adapted to each thermoplastic composites. Test samples are cut out from the composites to test their mechanical properties under tensile loading conditions. These tensile properties are then compared to those of similar polypropylene flax composites. Preliminary results show that the tensile properties are improved with the fibre volume fraction. The tensile strength and Young’s modulus of PLLA and PLA flax composites are greater than those of similar PP/flax fibre composites. The specific tensile strength and modulus of flax fibre/PLLA composite have proved to be very close to those of glass fibre polyester composites.     

A review of bast fibres and their composites. Part 2 – Composites

Bast fibres are defined as those obtained from the outer cell layers of the stems of various plants. The fibres find use in textile applications and are increasingly being considered as reinforcements for polymer matrix composites as they are perceived to be “sustainable”. The fibres are composed primarily of cellulose which potentially has a Young’s modulus of ～140 GPa (being a value comparable with man-made aramid [Kevlar/Twaron] fibres). The plants which are currently attracting most interest are flax and hemp (in temperate climates) or jute and kenaf (in tropical climates). Part 2 of this review will consider the prediction of the properties of natural fibre reinforced composites, manufacturing techniques and composite materials characterisation using microscopy, mechanical, chemical and thermal techniques. The review will close with a brief overview of the potential applications and the environmental considerations which might expedite or constrain the adoption of these composites.     

Mechanical,rheological, morphological and water absorption properties of maleated polyethylene/hemp composites: Effect of ground tire rubber addition

Natural fibre composites were produced from maleated polyethylene (MAPE) and hemp fibres, while impact modification was performed via ground tire rubber (GTR) addition. Incorporation of hemp fibre increased significantly the tensile (strength and modulus) and flexural properties of the MAPE matrix. Impact strength however, decreased with increasing hemp content, but GTR addition led to a noticeable increase in impact strength (up to 50% at 10% GTR). Increase in hemp content produced also higher water uptake and longer saturation time. After ageing in water, the mechanical properties and thermal stability were unchanged for samples up to 30% hemp, but samples at higher concentrations showed some degradation.     

Reinforcement of polypropylene with hemp fibres

Noil hemp fibre (NHF) is a kind of textile hemp fibre after deep degumming from scutched hemp fibre (SHF), mechanically-degummed hemp fibre. Both NHF and SHF with strong mechanical properties are good candidates as reinforcing fibres for plastics such as polypropylene (PP). The PP/NHF and PP/SHF composites were blended via internal mixing process. The effect of fibres on the morphology, thermal resistance and reinforcement of the composites were investigated. PP/NHF composites showed higher impact strength, lower flexural strength than PP/SHF at the corresponding loading because NHF has smaller diameter and better thermal resistance than SHF. Meanwhile, NHF has the similar reinforcement to tensile strength with SHF. The effect of maleic anhydride polypropylene (MAPP) on the fibre-resin interface bonding was also comparatively studied. With increasing amount of MAPP, the tensile, flexural and impact strengths of PP/NHF and PP/SHF increased, respectively. The morphology of PP/SHF and PP/NHF results well showed that MAPP improved the interaction of the fibres with PP through chemical adhesion.     

Optimising industrial hemp fibre for composites

The optimisation of New Zealand grown hemp fibre for inclusion in composites has been investigated. The optimum growing period was found to be 114 days, producing fibres with an average tensile strength of 857 MPa and a Young’s modulus of 58 GPa. An alkali treatment with 10 wt% NaOH solution at a maximum processing temperature of 160 °C with a hold time of 45 min was found to produce strong fibres with a low lignin content and good fibre separation. Although a good fit with the Weibull distribution function was obtained for single fibre strength, this did not allow for accurate scaling to strengths at different lengths. Alkali treated fibres, polypropylene and a maleated polypropylene (MAPP) coupling agent were compounded in a twin-screw extruder, and injection moulded into composite tensile test specimens. The strongest composite consisted of polypropylene with 40 wt% fibre and 3 wt% MAPP, and had a tensile strength of 47.2 MPa, and a Young’s modulus of 4.88 GPa.     

Procedural influences on compression and injection moulded cellulose fibre-reinforced polylactide (PLA) composites: Influence of fibre loading,fibre length,fibre orientation and voids

The influence of fibre loading (20, 30, 40 mass%), fibre fineness, and the processing procedure (compression moulding – CM and injection moulding – IM) on the tensile and impact strength of lyocell/PLA composites was examined. The results revealed a significantly higher tensile and impact strength for CM composites compared to IM composites. An increase in strength up to a fibre loading of 40% was determined for CM composites, while for IM composites the highest values were measured at a fibre loading of 30%. Composites were investigated for their void content, fibre orientation, fibre length and process-induced fibre damage. A better fibre/matrix adhesion and compaction of IM composites was found while fibre orientation as well as mechanical properties of extracted fibres show no significant differences between CM and IM composites. The different mechanical characteristics of CM and IM samples are attributed predominantly to the fibre aspect ratio and the distribution of voids.     

Mechanical property analysis of kenaf–glass fibre reinforced polymer composites using finite element analysis

Nowadays, natural fibres are used as a reinforcing material in polymer composites, owing to severe environmental concerns. Among many different types of natural resources, kenaf plants have been extensively exploited over the past few years. In this experimental study, partially eco-friendly hybrid composites were fabricated by using kenaf and glass fibres with two different fibre orientations of 0° and 90°. The mechanical properties such as tensile, flexural and impact strengths of these composites have been evaluated. From the experiment, it was observed that the composites with the 0° fibre orientation can withstand the maximum tensile strength of 49.27 MPa, flexural strength of 164.35 MPa, and impact strength of 6 J. Whereas, the composites with the 90° fibre orientation hold the maximum tensile strength of 69.86 MPa, flexural strength of 162.566 MPa and impact strength of 6.66 J. The finite element analysis was carried out to analyse the elastic behaviour of the composites and to predict the mechanical properties by using NX Nastran 9.0 software. The experimental results were compared with the predicted values and a high correlation between the results was observed. The morphology of the fractured surfaces of the composites was analysed using a scanning electron microscopy analysis. The results indicated that the properties were in the increasing trend and comparable with pure synthetic fibre reinforced composites, which shows the potential for hybridization of kenaf fibre with glass fibre.     

Agrofibre reinforced poly(lactic acid) composites: Effect of moisture on degradation and mechanical properties

Natural fibre reinforced PLA composites are a 100% biobased material with a promising mechanical properties profile. However, natural fibres are hygroscopic whereas PLA is sensitive to hydrolytic degradation under melt processing conditions in the presence of small amounts of water. Here, we determine the effect of water content in undried and dried natural fibres on semi crystalline grade PLA degradation during processing as well as on the composite’s mechanical performance. The fibres evaluated are ramie, flax and cotton, containing 6–9 mass% moisture in the undried state and 0.2–0.4 mass% in the dried state. Intrinsic viscosity and melt flow index analysis indicate that the effect of the different levels of moisture in the fibres have a similar and small effect on PLA degradation, PLA hydrolysis appears rather affected by fibre diameter. Morphology, flexural strength and stiffness and Charpy impact of the composites are not significantly affected by the water present in the undried fibres.     

Development of kenaf-glass reinforced unsaturated polyester hybrid composite for structural applications

The main aim of this paper is to develop kenaf-glass (KG) fibres reinforced unsaturated polyester hybrid composite on a source of green composite using sheet moulding compound process. Unsaturated polyester resin (UPE) and KG fibres in mat form were used at a ratio of 70:30 (by volume) with treated and untreated kenaf fibre. The kenaf fibre was treated with 6% sodium hydroxide (NaOH) diluted solution for 3 h using mercerization method. The hybrid composites were tested for flexural, tensile and Izod impact strength using ASTM D790-03, ASTM D618 and ASTM D256-04 standards respectively. The highest flexural, tensile and impact strength were obtained from treated kenaf with 15/15 v/v KG fibres reinforced UPE hybrid composite in this investigation.Scanning electron microscopy fractography showed fibre cracking, debonding and fibre pulled-out as the main fracture mode of composites and kenaf treated 15/15 v/v KG reinforced hybrid composite exhibited better interfacial bonding between the matrix and reinforcement compared to other combinations.     

Hybridisation effect on diffusion kinetic and tensile mechanical behaviour of epoxy based flax–glass composites

This paper aims at investigating the hybridisation effect on the diffusion kinetic and the tensile mechanical behaviour of flax–glass fibres reinforced epoxy composites. For this purpose, hybrid composites composed of flax and glass fibre laminates with different stacking sequences were consolidated by compression moulding and subjected to environment ageing. The obtained results show that the water uptake and the diffusion coefficient are clearly reduced by the addition of glass fibre layers in flax laminate. The ageing conditions performed show that the flax–glass hybridisation presents a positive effect in a wet environment at low temperatures (∼20 °C) in the Young’s modulus and the tensile strength. For example, the Young’s modulus fell by 50% and 41% for hybrid laminates with 6% and 11% of glass fibres, and by 67% for the Flax laminate. However, the flax–glass hybridisation was not necessarily a relevant choice when the hybrid laminates were exposed in a wet environment at high temperatures. Indeed, at 55 °C, this hybridisation had a negative effect on the tensile strength and on the specific tensile strength.     

The effect of fibre content on the mechanical properties of hemp and basalt fibre reinforced phenol formaldehyde composites

In this study, mechanical properties such as tensile, flexural and impact strengths of hemp/phenol formaldehyde (PF), basalt/PF and hemp/basalt hybrid PF composites have been investigated as a function of fibre loading. Hemp fibre reinforced PF composites and basalt fibre reinforced composites were fabricated with varying fibre loading i.e. 20, 32, 40, 48, 56 and 63 vol%. The hybrid effect of hemp fibre and basalt fibre on the tensile, flexural and impact strengths was also investigated for various ratio of hemp/basalt fibre loading such as 1:0, 0.95:0.05, 0.82:0.18, 0.68:0.32, 0.52:0.48, 0.35:0.65, 0.18:0.82 and 0:1. Total fibre loading of the hybrid composites was 40 vol%. The results showed that the tensile strength and elongation at break increase with increasing fibre loading up to 40 vol% and decrease above this value for hemp fibre reinforced PF composite. Similar trend was observed for flexural strength and the maximum value was obtained for 48 vol% hemp fibre loading. Impact strength of hemp/PF composite showed a regular trend of increase with increasing fibre loading up to 63 vol%. Tensile strength, flexural strength and impact strength values of basalt/PF composites were found to be lower compared to hemp/PF composites. The tensile strength and elongation at break of basalt/PF composite increased by incorparation of basalt fibre up to 32 vol% and decreased beyond this value. Flexural strength of basalt/PF composite decreased linearly with fibre loading. However, the maximum impact strength was obtained for 48 vol% basalt fibre loading. For hemp/basalt hybrid PF composite, the tensile strength decreased with increasing basalt fibre loading. On the other hand, the flexural and impact strengths showed large scatter. The maximum flexural strength value was obtained for 0.52:0.48 hemp/basalt ratio. Corresponding value for impact strength was obtained for 0.68:0.32 hemp/basalt fibre ratio.