Investigation of heat transfer and pressure drop of CO2 two-phase flow in a horizontal minichannel

An innovative cooling system based on evaporative CO₂ two-phase flow is under investigation for the tracker detectors upgrade at CERN (European Organization for Nuclear Research). The radiation hardness and the excellent thermodynamic properties emphasize carbon dioxide as a cooling agent in the foreseen minichannels. A circular stainless steel tube in horizontal orientation with an inner diameter of 1.42 mm and a length of 0.3 m has been used as a test section to perform the step-wise scanning of the vapor quality in the entire two-phase region. To characterize the heat transfer and the pressure drop depending on the vapor quality in the tube, measurements have been performed by varying the mass flux from 300 to 600 kg/m² s, the heat flux from 7.5 to 29.8 kW/m² and the saturation temperature from ?40 to 0 °C (reduced pressures from 0.136 to 0.472). Heat transfer coefficients between 4 kW/m² K and 28 kW/m² K and pressure gradients up to 75 kPa/m were registered. The measured data was analyzed corresponding to the dependencies on heat flux, mass flux and saturation temperature. A database has been established containing about 2000 measurement points. The experimental data was compared with common models recently developed by Cheng et al. [1], [2] to cross check their applicability. The overall trends and experimental data were reproduced as predicted by the models before the dryout onset, and deviations have been analyzed. A modified friction factor for the pressure drop model [1] in mist flow has been proposed based on the experimental data.     

Convective gas cooling heat transfer and pressure drop characteristics of supercritical CO2/oil mixture in a minichannel tube

The effects of PAG oil concentration on the convective gas cooling heat transfer and the pressure drop characteristics of supercritical CO₂/oil mixture in minichannel tube were investigated. The test results showed that the average gas cooling heat transfer coefficient was decreased by 20.4% and the average pressure drop was increased by 4.8 times when the oil concentration was increased from 0 to 4 wt.%. The effects of the oil concentration on the convective gas cooling heat transfers and the pressure drops of the supercritical CO₂/oil mixture in minichannel tubes were experimentally confirmed to be significant.     

Study on the convective heat transfer and pressure drop in the micro-channel heat sink

Experiments have been performed to investigate the heat transfer characteristics and pressure drop in the micro-channel heat sinks under constant heat flux conditions. The experiments are performed for the Reynolds number and heat flux in the ranges of 200–1000 and 1.80–5.40 kW/m², respectively. The micro-channel heat sink with two different channel heights and two different channel widths are accomplished by wire electrical discharge machine. Effects of different geometrical configurations parameters of the micro-channel and heat flux on the heat transfer characteristics and pressure drop are considered. The micro-channel geometry configuration has significant effect on the enhancement heat transfer and pressure drop. The results of this study are expected to lead to guidelines that will allow the design of the micro-channel heat exchangers with improved heat transfer performance of the electronic devices.     

板式换热器传热和阻力特性的实验研究

利用搭建的液-液型板式换热器试验平台,根据实验数据运用定性雷诺数法拟合出传热关联式,找出Nu与摩擦因子f之间的通用关系式,为板式换热器的设计计算提供了依据。运用传热量与功率的消耗比来评价板式换热器的性能,找出了影响其性能的主要因素,进一步澄清了单纯依靠提高流速来增加传热性能是不经济的。     

Numerical investigation of heat transfer and pressure drop in enhanced tubes

This study investigates passive heat transfer enhancement techniques to determine the distribution of temperature and static pressure in test tubes, the friction factor, the heat flux, the temperature difference between the inlet and outlet fluid temperatures, the pressure drop penalty and the numerical convective heat transfer coefficient, and then compares the results to the experimental data of Zdaniuk et al. It predicts the single-phase friction factors for the smooth and enhanced tubes by means of the empirical correlations of Blasius and Zdaniuk et al. This study performed calculations on a smooth tube and two helically finned tubes with different geometric parameters also used in the analyses of Zdaniuk et al. It also performed calculations on two corrugated tubes in the simulation study. In Zdaniuk et al.'s experimental setup, the horizontal test section was a 2.74 m long countercurrent flow double tube heat exchanger with the fluid of water flowing in the inner copper tube (15.57–15.64 mm i.d.) and cooling water flowing in the annulus (31.75 mm i.d.). Their test runs were performed at a temperature around 20 °C for cold water flowing in the annulus while Reynolds numbers ranged from 12,000 to 57,000 for the water flowing in the inner tube. A single-phase numerical model having three-dimensional equations is employed with either constant or temperature dependent properties to study the hydrodynamics and thermal behaviors of the flow. The temperature contours are presented for inlet, outlet and fully developed regions of the tube. The variations of the fluid temperature and static pressure along tube length are shown in the paper. The results obtained from a numerical analysis for the helically tubes were validated by various friction factor correlations, such as those found by Blasius and Zdaniuk et al. Then, numerical results were obtained for the two corrugated tubes as a simulation study. The present study found that the average deviation is less than 5% for the friction factors obtained by the Fluent CFD program while Blasius's correlation has the average deviation of less than 10%. The corrugated tubes have a higher heat transfer coefficient than smooth tubes but a lower coefficient than helically finned tubes. The paper also investigates the pressure drop penalty for the heat transfer enhancement.     

Condensing heat transfer and pressure drop characteristics of hydrocarbon refrigerants

This paper presents the experimental results of condensing heat transfer coefficients and pressure gradients of HC refrigerants (e.g. R-1270, R-290 and R-600a) and R-22 in horizontal double pipe heat exchangers, having two different internal diameters of 12.70 mm and 9.52 mm (OD), respectively. Both the local condensing heat transfer coefficients and pressure drops (inside the tube) of hydrocarbon refrigerants were higher than R-22. The average condensing heat transfer coefficient increased with the mass flux. The experimental heat transfer coefficients agreed with the correlations of Shah, Travis and Cavallini–Zecchin’s to within ±20%. These results can be useful in the design of new heat exchangers involving hydrocarbon refrigerants for future air-conditioning systems.     

Measurement and prediction of pressure drop in a two-phase micro-pin-fin heat sink

This study concerns pressure drop in a two-phase heat sink containing an array of staggered square micro-pin-fins having a 200 × 200 μm² pin cross-section by a 670 μm pin height. Three inlet temperatures of 30, 60 and 90 °C, and six maximum mass velocities for each inlet temperature, ranging from 183 to 420 kg/m² s, were tested. Frictional pressure drop in the boiling region is deemed the dominant pressure drop component. The Lockhart–Martinelli correlation for laminar liquid–laminar vapor combination in conjunction with a previous single-phase friction factor correlation can adequately predict the data. Micro-pin-fins offer better flow stability than parallel micro-channels.     

Numerical study on heat transfer and pressure drop characteristics of fluid flow in an inserted coiled tube type three fluid heat exchanger

The paper presents numerical investigations of a three fluid heat exchanger (TFHE), which is an improvement on the double pipe heat exchanger, where a helical tube is inserted in the annular space between two straight pipes. The helical tube side fluid, that is, hot water continuously transfers heat to the outer annulus side fluid and innermost tube side fluid. The heat transfer and pressure drop characteristics of the TFHE are assessed for different flow rates and inlet temperatures. With an increment in the volumetric flow rate of the helical tube side fluid and outer annulus side fluid, the overall heat transfer coefficient increases, and the effectiveness decreases for heat transfer from the helical tube side fluid to outer annulus side fluid in both parallel flow and counter flow configurations. It is also observed that with increment in the helical tube side fluid inlet temperature, the overall heat transfer coefficient and effectiveness increases for heat transfer from the helical tube side fluid to outer annulus side fluid in both flow configurations. The parameter, JF factor, has been proposed to evaluate the thermohydraulic behavior of the TFHE, where it is obtained that the behavior of the TFHE is better at a lower helical tube side fluid velocity and higher outer annulus side fluid velocity.     

Cooling of minichannel heat sink using nanofluids

Nanofluids contain a small fraction of solid nanoparticles in base fluids. Nanofluids cooled small channel heat sinks, have been anticipated to be an excellent heat dissipation method for the next generation electronic devices. In this study, nanofluids are used with different volume fractions of nanoparticles as a coolant for the minichannel. Al₂O₃–water nanofluid and TiO₂–water nanofluid were tested for the copper minichannel heat sink, with the bottom of 20 × 20 mm laminar flow as a coolant, through hydraulic diameters. The result showed that adding Al₂O₃ nanoparticles to water at 4% of volume fractions, enhanced the thermal conductivity by 11.98% and by dispersing TiO₂ to the base fluid, was 9.97%. It was found that using nanofluid such as Al₂O₃–water instead of water, improved the cooling by 2.95% to 17.32% and by using TiO₂–water, 1.88% to 16.53% was achieved. The highest pumping power by using Al₂O₃–water and TiO₂–water at 4 vol.% and 0.1 m/s was 0.000552 W and at 4 vol.% and 1.5 m/s was 0.12437 W.     

数据中心服务器水冷散热器的数值模拟与实验验证

水冷散热器在数据中心服务器CPU芯片冷却技术中发挥着重要的作用。如何获得高性能的散热效率成为了该领域关注的重点。针对一种翅柱式水冷散热器,用数值模拟的方法,通过改变翅柱的结构参数来优化散热器的散热性能以及流动特性。在相同的翅柱间距下,改变翅柱的直径和高度,在不同的入口流量下,研究其温度,努塞尔数,压降,摩擦系数,分析比较其综合系数对散热性能的影响,并对结果进行了实验验证。结果表明翅柱高度3.9mm,直径为0.9mm的散热器其综合系数最大     

Numerical study of momentum and heat transfer in a pulsed plane laminar jet

In this paper, we propose numerical solutions for a two-dimensional pulsed plane jet in unsteady laminar regime. At the exit of the nozzle, the pulsating flow is imposed with a uniform temperature T₀ and a velocity u=u₀(1+Asin(ωt)). Two cases are considered: the free and the wall pulsed plane jet. For the wall jet case, the wall may either be considered adiabatic or subjected to a uniform temperature. Equations are treated with an appropriate finite difference method. The effect of the important governing parameters, such as the amplitude and the frequency of the pulsation, the Reynolds and Grashof numbers on the flow behavior are also investigated in detail. The results obtained show that the pulsation affects the flow in a vicinity region of the nozzle to reach the same asymptotic regime than the steady jet. The results also indicate that the initial development of the jet is considerably accelerated and the entrainment in the first diameters is enhanced.     

Experimental study of laminar forced convective mass transfer and pressure drop in microtubes

The investigation of laminar convective mass transfer and friction factor was performed experimentally for the circular tubes with the diameter of 0.20 mm and the L/d values in the range of 100–500 for a Reynolds number range of 40–1400. The pressure drop experiments were conducted with distilled water, and the mass transfer experiments were carried out with an electrochemical solution by using the electrochemical limiting diffusion current technique. The friction factor results showed good agreement with the classical Poiseuille flow theory, while Sherwood numbers are smaller than those obtained by conventional correlations.     

Heat transfer and pressure drop characteristics of peripheral-finned tube heat exchangers

The peripheral-finned tube is a new geometry aimed at avoiding moisture-condensate blockage hindering of the air-side heat transfer, by allowing for robust air flow pathways. It consists of a porous structure formed by periodic, radial-hexagonal fin arrangements of different radial extents mounted with a 30° offset from its neighboring level. Here, the air-side pressure drop and the heat transfer characteristics of five different heat exchanger prototypes with different geometric characteristics, such as the radial fin length, fin distribution, and heat exchanger length, were evaluated experimentally in an open-loop wind-tunnel calorimeter. The results demonstrate the effective performance, i.e., the pressure drop and heat transfer characteristics, of this new heat exchanger. A one-dimensional theoretical model based on the porous media treatment was also developed to predict the thermal-hydraulic behavior of the heat exchanger. The model incorporates the actual fin geometry into the calculation of the air-side porosity. The air-side permeability is calculated according to the Kozeny–Carman model and the particle-diameter based analysis. The model predicts the experimental data within a few percent RMS, depending on the correlations used for the friction coefficient and interstitial Nusselt number.     

Investigation of heat transfer characteristics in plate-fin heat sink

The present study applies the inverse method in conjunction with the experimental temperature data to investigate the accuracy of the heat transfer coefficient on the fin in the plate-fin heat sink for various fin spacings. The commercial software is applied to solve the governing differential equations with the RNG k–? model in order to obtain the heat transfer and fluid flow characteristics. Under the assumption of the non-uniform heat transfer coefficient, the entire fin is divided into several sub-fin regions before performing the inverse scheme. The average heat transfer coefficient in each sub-fin region is assumed to be unknown. Later, the present inverse scheme in conjunction with the experimental temperature data is applied to determine the heat transfer coefficient and fin efficiency. In order to determine a more reliable heat transfer coefficient, a comparison between the present inverse and numerical results and those obtained from the existing correlations will be made. The numerical fin temperatures will also be compared with the experimental data.     

Numerical study on in-tube laminar heat transfer of supercritical fluids

Numerical calculations were carried out for supercritical carbon dioxide flowing in miniature tubes with Re less than 1000. The heat transfer coefficient α and friction factor f were numerically studied for different values of the tube diameter, pressure, mass flux, and heat flux. When compared with the constant property flow, where Nu = 4.364 and f = 64/Re for a circular tube under a constant heat flux condition, a large divergence from the constant value was obtained for both Nu and f·Re in the vicinity of the pseudocritical temperature T_m. When cooled under a constant heat flux, Nu attained its peak value when T_b > T_m and its minimum value when T_b < T_m, while f·Re attained its peak value at T_b = T_m. With regard to the heating process, the reverse tendencies were confirmed. The variations of the specific heat with temperature were found to be the dominant factor for Nu. In addition, empirical correlations that considered the cross-sectional distribution of thermophysical properties were proposed to predict the values of Nu and f both in the near-pseudocritical temperature region and in the thermal entrance region of the tube. The proposed correlations were also verified by comparing the predicted results with numerical results obtained by using supercritical water.     

Analysis of heat transfer and pressure drop characteristics in an offset strip fin heat exchanger

A steady-state three-dimensional numerical model was used to study the heat transfer and pressure drop characteristics of an offset strip fin heat exchanger. Water was the heat transfer medium, and the Reynolds number Re_dh ranged from 10 to 3500. Variations in the Fanning friction factor f and the Colburn heat transfer factor j relative to Re_dh were observed. General correlations for the f and j factors were derived, and these could be used to analyze fluid flow and heat transfer characteristics of offset strip fins in the laminar, transition, and turbulent regions. Finally, three performance criteria (j/f, j/f^1/3, and JF) were adopted, and the best performance criteria for the cases Pr = 7 and Pr = 50 were chosen to be JF and j/f^1/3, respectively.     

Experimental Study on Heat Transfer and Pressure Drop Characteristics of Four Types of Plate Fin－and－TUbe Heat Exchanger Surfaces

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Numerical estimation of pressure drop and heat transfer characteristics in annular‐finned channel heat exchangers with different channel configurations

In this numerical investigation, three‐dimensional analysis has been used to study the effect of finned channels configuration of (circular, square, and triangular shape) and fin spacing with four rows in staggered arrangements. The finite volume method with k‐ ω turbulent model is applied to estimate the heat transfer and flow characteristics. The results illustrate that the development of the boundary layer between the fins surfaces is credited to the finned channels configuration, fin spacing, and Reynolds number. Moreover, the results of pressure drop and heat transfer with various channel configuration and different fin spacings (1.6, 2, and 4 mm) are presented and validated with the available correlations. The triangular‐finned channel with 1.6 mm fin spacing offered higher heat transfer enhancement followed by square‐ and circular‐finned channels. A considerable agreement was observed when the current findings and the existing correlations were compared, with a maximum deviation of 15% for all the cases.     

加涡产生器的管片式换热器换热与阻力特性的数值研究

通过数值模拟的方法,研究了小翼式涡产生器对错排圆管管片式换热芯子换热与阻力特性的影响,比较了光板与加涡产生器强化板芯的速度场、横向平均Nu数以及平均对流换热系数、阻力系数的变化规律,为进一步提高其换热性能、改进翅片结构、设计新型换热器提供了理论依据。