粉煤灰微珠改性PVC流变及力学性能

综合利用粉煤灰可以减少污染和循环利用资源,制备了粉煤灰填充改性PVC复合材料.文章研究了PVC/粉煤灰微珠复合材料的流变性能;通过优化配方,研究了PVC/粉煤灰微珠复合材料的力学性能;实验结果表明:当粉煤灰微珠添加量在5-10份之间时,塑化时间75-87 s以内,利于PVC干混料的塑化和后期加工;当粉煤灰微珠为5份时,PVC/粉煤灰微珠复合材料的悬臂梁缺口冲击强度最好为46 kJ/m2,拉伸强度达到最大值42.7 MPa.粉煤灰协同CPE增韧PVC复合材料.     

CPE与CaCO_3协同增韧PVC力学性能的研究

用CPE与CaCO3复配制备出高韧性PVC复合材料,研究了CPE、CaCO3对PVC复合材料力学性能的影响。结果表明:CPE能有效提高PVC的冲击强度;CaCO3在一定用量范围内,可以提高PVC的冲击强度;CPE与CaCO3协同增韧,PVC复合材料的冲击强度可达60 kJ/m2,拉伸强度约为37 MPa,断裂伸长率可达65%。     

纳米CaCO_3的接枝改性及其填充PVC复合材料的性能

采用表面原位接枝聚合在纳米CaCO3颗粒表面引入聚甲基丙烯酸甲酯(PMMA)或聚丙烯酸丁酯(PBA),用共混法制备了纳米CaC03/PVC复合材料,研究了不同界面特性时纳米CaCO,/PVC复合材料的力学性能.研究结果表明:通过表面原位接枝聚合反应可以在纳米CaCO3颗粒表面接枝PMMA和PBA;表面接枝聚合改性大大促进了纳米CaCO3粒子在PVC基体中的分散行为,增加了复合材料的拉伸强度以及与聚合物的界面粘接强度,但复合材料的冲击强度有所下降.     

PVC/CaCO3纳米复合材料结构与性能的研究

研究了PVC／CaCO3纳米复合材料的力学性能和热性能,观察了复合材料冲击缺口的断面微观形态和纳米CaCO3粒子在PVC中的分散情况。结果表明：当纳米CaCO3粒子的质量分数为10％时,PVC／CaCO3纳米复合材料的冲击强度提高了约365％,拉伸强度略有提高;当纳米CaCO3质量分数超过10％以后,纳米粒子在基体中的分散情况变差;随着纳米CaO3用量的增加,PVC／CaCO3纳米复合材料的玻璃化转变温度先降后升。     

纳米CaCO_3表面改性及其对PVC复合材料性能的影响

分别采用十八胺、十二胺和正辛胺对纳米CaCO3进行湿法改性,制备了聚氯乙烯(PVC)/纳米CaCO3复合材料,系统研究了不同改性剂改性的纳米CaCO3对PVC基复合材料力学性能的影响。结果表明:3种改性剂均可以与纳米CaCO3表面结合,形成一有机层,阻止了纳米CaCO3团聚,使改性后的粒子可以均匀分散在PVC基体中;十八胺、十二胺和正辛胺改性后的纳米CaCO3均可显著提高PVC复合材料的缺口冲击强度,并且随着改性剂分子链长度的增加,冲击强度也略有提高;改性纳米CaCO3可以略微提高复合材料的弯曲强度,但材料的拉伸强度略有下降。     

钛酸酯活化粉煤灰微球填充PVC板材研究

采用钛酸酯偶联剂活化粉煤灰微珠,研究了活化微珠填充PVC板材的加工性能。结果表明,填充体系加工性能优良,且流变性、力学性能和耐腐蚀性优于活性CaCO3填充的PVC材料。     

钛酸酯活化粉煤灰微珠填充PVC板材研究

采用钛酸酯偶联剂活化粉煤灰微珠，研究了活化微珠填充PVC板材的加工性能。结果表明，填充体系加工性能优良，且流变性、力学性能和耐腐蚀性优于活性CaCO3填充的PVC材料。     

PVC/改性纳米CaCO3复合材料的制备及性能

合成了纳米CaCO3表面改性剂AP-01,将此改性剂改性的纳米CaCO3用于硬质聚氯乙烯(PVC)抗冲改性.观察PVC/改性纳米CaCO3复合材料的微观结构,并测试其力学性能.结果表明:改性纳米CaCO3以海岛结构分散于PVC基体中.改性纳米CaCO3加入量在10%时,复合材料缺口冲击强度达到18.2 kJ/m2,而复合材料拉伸强度几乎没有改变.对比普通硬脂酸改性纳米CaCO3增韧PVC,其具有明显的性能优势.     

CPE对纳米CaCO3增韧PVC复合材料界面和性能的影响

研究了CaCO3/CPE(氯化聚乙烯)/PVC(聚氯乙烯)纳米复合材料的结构和性能,探讨了CPE对纳米CaCO3/PVC复合材料界面作用和力学性能的影响. SEM结果显示,引入CPE可明显改善纳米CaCO3颗粒在PVC基体中的分散性和相容性,提高其界面作用. 引入界面作用参数定量表征纳米CaCO3颗粒与基体之间的界面结合作用,证实随着CPE加入量的增大,基体和颗粒之间的界面作用逐渐增大. 力学性能研究表明,相对于仅用纳米CaCO3增韧PVC,在CPE加入量为PVC的0~8%(w)范围内,用CPE和纳米CaCO3协同增韧可以更好地提高复合材料的冲击强度. 复合材料的冲击强度在CaCO3/CPE/PVC质量比为25/8/100时达到纯PVC的5.6倍,是纳米CaCO3/PVC(25/100)体系的2倍.     

NBR改性PVC/nano-CaCO3复合材料的研究

将NBR、PVC及纳米CaCO3熔融复合以增韧PVC/纳米CaCO3复合材料.研究了复合材料的力学性能、流变性能、热性能及微观形态.结果显示NBR对PVC/纳米CaCO3具有增韧效果,材料的断裂伸长率明显增大,PVC/NBR/nano-CaCO3为100/12/8时冲击强度最大,达到了30kJ/m2,比对应的单独纳米CaCO3增韧的PVC提高了大约27%.NBR能降低PVC/CaCO3复合材料的熔体黏度,复合材料加工性能改善.同时NBR的加入使得复合材料的玻璃化转变温度降低,热稳定性变差.扫描电镜照片显示,PVC/NBR/nano-CaCO3为100/12/8时,NBR的加入提高了CaCO3的纳米级分散程度,冲击断面出现了纤维状形变,使得复合材料的冲击强度提高.     

聚氯乙烯/粉煤灰复合材料的制备与性能研究

制备了聚氯乙烯/粉煤灰复合材料,研究了粉煤灰的不同表面处理方式对共混物的力学性能和耐温性能的影响。结果表明:湿法处理粉煤灰的效果最好,不做处理的效果最差;粉煤灰会降低PVC材料的缺口冲击强度;添加5份处理过的粉煤灰可以提高PVC材料的拉伸强度;添加粉煤灰可以提高PVC材料的弯曲强度和弯曲模量,同时,耐温性也有一定的提高。     

Effect of surface modification of fly ash reinforced in polyetheretherketone composites

Fly ash reinforced polyetheretherketone (PEEK) composites were fabricated using compression molding technique. The fly ash surface was chemically modified using vinyltrimethoxy silane and 3‐aminopropyltriethoxy silane. The properties of treated fly ash PEEK composites were examined in terms of scanning electron microscopy, dynamic mechanical thermal analysis, differential scanning calorimetry, and thermo gravimetric analysis. The modified fly ash was observed to disperse more uniformly than the unmodified counterpart. The tensile strength and modulus also improved with treated fly ash filled PEEK composites. The increment of the dynamic modulus for the PEEK/treated fly ash composites is 32% at 250°C, indicating apparent improvement of high temperature mechanical properties. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers.     

Effect of environmental stress on the mechanical properties of surface treated fly‐ash/polyester particulate composite

Fly‐ash (FA) was surface treated with silane coupling agents (CA) vinyltriethoxy silane and aminopropyltrimethoxysilane. Fly‐ash/polyester (FA/GPR) and surface treated fly‐ash/polyester (FA/CA/GPR) particulate composites were made. The composites were exposed to various adverse environmental conditions such as water, boiling water, salt water, acid, alkali, toluene, weather and freezing–thawing cycles for 30 days. The mechanical properties, ie tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus, compressive strength, impact strength and hardness of FA/GPR and FA/CA/GPR were studied before and after exposure to adverse environmental conditions. The results indicate that the mechanical properties of FA/GPR composites are improved by surface treatment of FA and that their resistance to the various environmental stresses is also enhanced substantially by surface treatment. © 2002 Society of Chemical Industry     

Effect of coupling agent on the mechanical properties of fly ash–filled polybutadiene rubber

Fly ash, a waste productof thermal power stations generated in huge quantities, has been posing problems of its disposal. As such it contains a variety of inorganic oxides and is available in finely powdered form. Attempts have been made for its use as a filler in elastomers and plastics. It is important to note that fly ash used in in untreated form does not significantly enhance the mechanical properties of composites. In this work, fly ash treated with silane coupling agent (Si‐69) was used as a filler in polybutadiene rubber (PBR). The comparison of properties of composites filled with treated and untreated fly ash revealed that the composites with treated fly ash showed better reinforcing properties. Thus the silane coupling agent used here promoted adhesion between fly ash and the PBR. The improvement in mechanical properties in general and tensile properties (tensile strength, modulus 100% and modulus 200%, hardness) of the composites in particular were observed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1322–1328, 2004     

Study on thermal,mechanical and morphological properties of recycled poly(vinyl chloride)/fly ash composites

The present study deals with the development of composite materials utilizing recycled poly(vinyl chloride) (r‐PVC) recovered from waste electrical and electronic materials and waste fly ash obtained from thermal power plants. The effect of the incorporation of fly ash on the mechanical, thermal and morphological properties of the r‐PVC matrix was studied. The primary characterization of r‐PVC and fly ash was done employing FTIR, EDX, particle size analysis and XRD analysis. Subsequently, fly ash with a particle size of approximately 9.29 μm was incorporated within the r‐PVC matrix. Composite sheets were prepared using a melt blending process followed by compression moulding. The mechanical test revealed an increase in the tensile strength and elongation at break of the r‐PVC/fly ash composite up to 30 wt% loading of fly ash beyond which there was a decrease in the tensile strength. The impact strength, however, decreased with increasing fly ash content in the r‐PVC matrix. The morphological properties of the composites showed a good distribution of the filler within the recycled matrix. The thermal properties of r‐PVC also improved with the incorporation of fly ash which was revealed from DSC and TGA studies. The water absorption test showed an increase in water uptake with the addition of fly ash in the r‐PVC matrix. © 2020 Society of Chemical Industry     

CaSO_4晶须和重质CaCO_3复合改性PVC的研究

用棒状CaSO4晶须和球状重质CaCO3对聚氯乙烯(PVC)进行改性。结果表明:CaSO4晶须和重质CaCO3的质量比为2:1时,PVC复合材料的性能最佳,冲击强度达到50.8kJ/m2,比纯PVC冲击强度提高了64%。CaSO4晶须和重质CaCO3的质量比为1:1,其总用量为10份时,复合改性PVC的冲击强度明显高于单一改性达,到45.5kJ/m2,比纯PVC提高了46.8%。     

改性纳米CaCO3/PVC复合材料的力学性能

采用钛酸酯偶联剂和PMMA接枝方法改性纳米碳酸钙,并采用熔融共混法制备了改性纳米CaCO3增韧PVC（CaCO3／PVC）复合材料,研究了复合材料的力学性能。对比于未处理纳米CaCO,和钛酸酯偶联剂处理纳米CaCO3,PMMA接枝聚合改性纳米CaCO3与基体的相容性最好,增韧PVC复合材料的拉伸强度得到较大幅度提高。     

PVC/超细重质CaCO3复合材料的研究及其在注塑件中的应用

研究了2μm超细重质CaCO3改性聚氯乙烯(PVC)树脂的力学性能,并与普通重质CaCO3作了对比。结果表明,两种粒子在PVC注塑件配方中添加份数相同时,添加超细重质CaCO3的PVC材料的力学性能明显优于添加普通重质CaCO3的材料的力学性能;通过扫描电镜照片观察到2μm超细重质CaCO3在PVC基体树脂中分散均匀,PVC/超细重质CaCO3在阀门注塑件上使用效果良好。     

Evaluating recyclability of fly ash reinforced polyvinyl chloride foams

Using fly ash as a reinforcing filler can be very cost effective; however, the recycling of postconsumer products containing fly ash is of a considerable concern. In this study, the recycling of processed polyvinyl chloride (PVC) foam reinforced with fly ash was investigated by evaluating the effect of regrind content (up to 40 wt%) and fly ash content (up to 20 wt%) on the physical, mechanical, microstructural, and processing properties of the composites. Experimental results show an increase in the foam density with increasing regrind and fly ash contents. The melt viscosity increased with increasing the regrind concentration; however, it dropped with increasing the fly ash content. The tensile strength increased with increasing the regrind content, indicating a good degree of gelation in the composites. Meanwhile, the charpy impact strength of the composites decreased due to the high rigidity of fly ash particles. Dynamic mechanical analysis show that the storage modulus improved with both the addition and increasing the amount of regrind, which confirmed good stress transformation between the polymer foam matrix and the fly ash particles. The polymer matrix morphology, as was determined by scanning electron microscopy (SEM), confirmed uniform foam structure even with the addition of 40 wt% regrind in the virgin PVC. J. VINYL ADDIT. TECHNOL., 24:154–161, 2018. © 2016 Society of Plastics Engineers     

Fabrication of High Performance Fly Ash/Mica/Poly(ether-ether-ketone) Hybrid Composites

This paper deals with the preparation and characterization of poly(ether-ether-ketone) (PEEK) fly ash mica hybrid composites containing filler 5:15, 10:10 and 15:5 fly ash mica combinations loading. The performances and properties of the resulting 20 wt% loading of fly ash mica/PEEK hybrid composites were examined. The resulting hybrid composites of 20 wt% fly ash and mica with varying combinations exhibit the optimum improvement of mechanical properties and dielectric strength. MDSC showed the decrease in the crystallization temperature (Tc) with varying combinations of fly ash and mica. The morphology of fly ash/mica/PEEK hybrid composites was studied by SEM.