Phase Separation Inducing Controlled Crystallization of GeSe2–Ga2Se3–CsI Glasses for Fabricating Infrared Transmitting Glass–Ceramics

Infrared transmitting glass–ceramics based on the selected glass of 65GeSe₂–25Ga₂Se₃–10CsI were obtained by a two-stage heat-treatment method. Results of X-ray diffraction and scanning electronic microscopy indicated that droplet-like nanoparticles containing cubic Ga_2−δGe_δSe₃ crystals are homogeneously generated in the glass–ceramics and that the whole glass–ceramic process is composed of phase separation, nucleation, and crystal growth. Evolutions of the optical and mechanical properties of glass–ceramics versus annealing time at the first-stage heat treatment were also investigated. Compared with the parent glass, the fabricated glass–ceramics show considerably enhanced fracture toughness, practicable infrared transparence, and microhardness, which confer them with considerable competitive advantages over currently used infrared materials.     

Addition of GeO2 to Reduce the Viscosity of Parent Glasses for Low-Expansion, Transparent Glass–Ceramics Containing High-Quartz Solid Solutions

Parent glasses for fabricating glass–ceramics with nanometer-sized crystals usually have high viscosities, resulting in high processing temperatures. In this study, GeO₂ was added to a transparent, near-zero thermal-expansion Li₂O–Al₂O₃–SiO₂ glass–ceramic to reduce the viscosity of the parent glass. The effects of this compositional modification on the viscosity and crystal-nucleation rate of the parent glasses, and on the crystal size, thermal expansion, and optical transparency of the resulting glass–ceramics were investigated. It was found that addition of GeO₂ was useful in reducing the glass viscosity. Owing to the reduced nucleating rate with the increase in the GeO₂ content, the nucleating times required for reaching the smallest crystal size, the lowest coefficient of thermal expansion, and the highest transparency were all increased. With increasing GeO₂ content, the lowest coefficient of thermal expansion that can be reached for glass–ceramics increased (0.14–2.9 × 10⁻⁶ K⁻¹). The highest transparency of the GeO₂-containing glass–ceramics is almost as good as that of the GeO₂-free glass–ceramic and is almost independent of GeO₂ content when the crystal size is smaller than about 65 nm.     

Pressureless Sintering of α-Si3N4 Porous Ceramics Using a H3PO4 Pore-Forming Agent

A new method for preparing high bending strength porous silicon nitride (Si₃N₄) ceramics with controlled porosity has been developed by using pressureless sintering techniques and phosphoric acid (H₃PO₄) as the pore-forming agent. The fabrication process is described in detail and the sintering mechanism of porous ceramics is analyzed by the X-ray diffraction method and thermal analysis. The microstructure and mechanical properties of the porous Si₃N₄ ceramics are investigated, as a function of the content of H₃PO₄. The resultant high porous Si₃N₄ ceramics sintered at 1000°–1200°C show a fine porous structure and a relative high bending strength. The porous structure is caused mainly by the volatilization of the H₃PO₄ and by the continous reaction of SiP₂O₇ binder, which could bond on to the Si₃N₄ grains. Porous Si₃N₄ ceramics with a porosity of 42%–63%, the bending strength of 50–120 MPa are obtained.     

Lithium Ion-Conducting Glass–Ceramics of Li1.5Al0.5Ge1.5(PO4)3–xLi2O (x=0.0–0.20) with Good Electrical and Electrochemical Properties

NASICON-type structured Li_1.5Al_0.5Ge_1.5(PO₄)₃– x Li₂O Li-ion-conducting glass–ceramics were successfully prepared from as-prepared glasses. The differential scanning calorimetry, X-ray diffraction, nuclear magnetic resonance, and field emission scanning electron microscope results reveal that the excess Li₂O is not only incorporated into the crystal lattice of the NASICON-type structure but also exists as a secondary phase and acts as a nucleating agent to considerably promote the crystallization of the as-prepared glasses during heat treatment, leading to an improvement in the connection between the glass–ceramic grains and hence a dense microstructure with a uniform grain size. These beneficial effects enhance both the bulk and total ionic conductivities at room temperature, which reach 1.18 × 10⁻³ and 7.25 × 10⁻⁴ S/cm, respectively. In addition, the Li_1.5Al_0.5Ge_1.5(PO₄)₃–0.05Li₂O glass–ceramics display favorable electrochemical stability against lithium metal with an electrochemical window of about 6 V. The high ionic conductivity, good electrochemical stability, and wide electrochemical window of LAGP–0.05LO glass–ceramics suggest that they are promising solid-state electrolytes for all solid-state lithium batteries with high power density.     

Improvement in the Microstructures and Dielectric Properties of Barium Strontium Titanate Glass–Ceramics by AlF3/MnO2 Addition

The microstructures and dielectric properties of barium strontium titanate glass–ceramics are closely related to the AlF₃ and MnO₂ additions. The grain morphology was changed by adding AlF₃, while the dielectric loss was decreased significantly by adding MnO₂. At the same time the breakdown strength (BDS) was improved by doping 4 mol% AlF₃ and 1 mol% MnO₂ with the glass–ceramics. The present investigation resulted in the development of glass–ceramic compositions with high dielectric BDS and low dielectric loss for high energy density capacitor applications.     

Ionically Conducting Composite Membranes from the Li2O–Al2O3–TiO2–P2O5 Glass–Ceramic

This paper reports processing of lithium ion-conducting, composite membranes comprised of 14Li₂O·9Al₂O₃·38 TiO₂·39P₂O₅ glass–ceramic and polyethylene. The processing involved tape casting of 14Li₂O·9Al₂O₃·38TiO₂·39P₂O₅ glass powder with organic additives into tapes, subjecting the green tape to binder burnout and thermal soaking in the temperature range of 950°–1100°C, and finally infiltrating the porous tape with polyethylene solution. The ionic conductivity and microstructure of 150–350 μm thick membranes were characterized and are discussed in this paper. The crystallites of the glass–ceramic show liquid-like conductivity at ambient temperature, whereas the grain boundary conductivity is lower by a factor of five. The lower grain boundary conductivity is explained on the basis of crystallographic mismatch and the existence of AlPO₄ at the grain boundary. The polyethylene infiltration in the porous membrane improved mechanical resilience with a minor adverse effect on conductivity.     

Glass–Ceramic Composites with Strontium Hexaferrite Ultrafine Particles in the SrO–Fe2O3–B2O3–SiO2 System

Glass samples with nominal compositions SrFe₁₂O₁₉+(12− n )SrB₂O₄+nSrSiO₃, n =3, 6, 9 were prepared by rapid quenching of the melt. Processes of glass devitrification were studied. The samples were annealed at temperatures of 600–900°C, and the resulting glass–ceramics was characterized by XRD, SEM, EDX, and magnetic measurements. SrFe₁₂O₁₉ crystallizes above 700°C and forms nano- and submicron platelet particles with the aspect ratio depending on the thermal treatment conditions. The glass–ceramic samples annealed at 900°C show coercive force values in the range of 422–455 kA/m.     

Microwave Dielectric Properties of Li2TiO3 Ceramics Doped with ZnO–B2O3 Frit

A type of new low sintering temperature ceramic, Li₂TiO₃ ceramic, has been found. Although it is difficult for the Li₂TiO₃ compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li₂O, dense Li₂TiO₃ ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B₂O₃ frit. The sintering behavior and microwave dielectric properties of Li₂TiO₃ ceramics with less ZnO–B₂O₃ frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B₂O₃ frit can lower the sintering temperature of the Li₂TiO₃ ceramics, but it does not apparently degrade the microwave dielectric properties of the Li₂TiO₃ ceramics. Typically, the good microwave dielectric properties of ɛ_r=23.06, Q × f =32 275 GHz, τ_f = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B₂O₃ frit-doped Li₂TiO₃ ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li₂TiO₃ ceramic system may be a promising candidate for low-temperature cofired ceramics applications.     

Low-Fire Processing of ZrO2–SnO2–TiO2 Ceramics

Effects of a liquid-phase-sintering aid, BaCuO₂+ CuO (BCC), on densification and microwave dielectric properties of (Zr_0.8Sn_0.2)TiO₄ (ZST) ceramics have been investigated. The densification kinetics of ZST are greatly enhanced with the presence of 2.5–5 wt% BCC, but become retarded when the amount of BCC increases further. At a given BCC content, moreover, slower densification kinetics are observed with a larger particle size of ZST. The above results are attributed to a chemical reaction taking place at the interface of BCC/ZST during firing. The ZST dissolves into BCC, forming crystalline phases of ZrO₂, SnO₂, CuO, and BaTi₈O₁₆ which reduce the amount of BCC flux available for liquid-phase sintering. The crystallization kinetics become more significant, compared with densification kinetics, with increasing the amount of BCC and the particle sizes of ZST. For samples with 2.5–5 wt% BCC, a high relative sintered density is obtained at 1000°C and the resulting microwave ceramics have a dielectric constant and a value of Q at 7 GHz in the ranges of 35–38 and 2800–5000, respectively.     

Fabrication and Tunable Dielectric Properties of (Ba0.7Sr0.3)TiO3-Glass-Based Thick-Film Capacitors

Ferroelectric glass–ceramics of composition 0.90 (Ba_0.7Sr_0.3) TiO₃–0.10(B₂O₃:SiO₂) (0.90 BST:0.10 BS) synthesized by sol–gel method have been used for the preparation of dielectric thick-film inks. The particle dispersion of the glass–ceramic powders in the thick-film ink formulations have been studied through rheological measurements for fabricating thick-film capacitors by screen printing technique. The thick films derived from such glass–ceramics are found to sinter at considerably lower temperatures than the pure ceramic, and exhibit good dielectric characteristics with a tunability of 32% at 1 MHz under a dc bias field of 35 kV/cm.     

Effect of Bi2O3 Addition on the Sintering Temperature and Microwave Dielectric Properties of Zn2SiO4 Ceramics

Bi₂O₃ was added to a nominal composition of Zn_1.8SiO_3.8 (ZS) ceramics to decrease their sintering temperature. When the Bi₂O₃ content was <8.0 mol%, a porous microstructure with Bi₄(SiO₄)₃ and SiO₂ second phases was developed in the specimen sintered at 885°C. However, when the Bi₂O₃ content exceeded 8.0 mol%, a liquid phase, which formed during sintering at temperatures below 900°C, assisted the densification of the ZS ceramics. Good microwave dielectric properties of Q × f =12,600 GHz, ɛ_r=7.6, and τ_f=−22 ppm/°C were obtained from the specimen with 8.0 mol% Bi₂O₃ sintered at 885°C for 2 h.     

Effect of Europium Concentration on Densification of Transparent Eu:Y2O3 Scintillator Ceramics Using Hot Pressing

Europium (Eu) was found to act as a solid-state sintering aid in Y₂O₃ optical ceramics by controlling ionic diffusivity, which in turn leads to enhanced optical transparency. Transparent ceramic samples of Eu-doped Y₂O₃, with no additional additives, were sintered by uniaxial vacuum hot pressing under 40 MPa and maximum temperature of 1580°C. Optical attenuation was found to decrease with increasing Eu concentrations between 0 and 5 at% for ceramics processed under the same sintering conditions. In order to study the effect of Eu concentration on ceramic densification, the strain rate and grain size during sintering at constant temperature and varied pressure were measured. A diffusional flow densification model was used to derive instantaneous effective diffusion constants for the densification process. Diffusion constants were found to increase with increasing Eu concentration according to a log–linear relationship. Eu²⁺ was detected in samples after hot pressing through fluorescence spectroscopy, and the extrinsic defect chemistry was found to be dominated by the reduced Eu in solid solution with Y₂O₃. A sintering model with diffusion rate limited by yttrium interstitial transport and controlled by the incorporation of Eu²⁺ onto the cation sublattice was found to be in good agreement with experimental diffusivity data.     

Structure of Na2O–CaO–P2O5–SiO2 Glass–Ceramics with Multimodal Porosity

We have investigated the evolution of the structure of nano–macro porous CaO–Na₂O–P₂O₅–SiO₂ bioactive glass–ceramics by Fourier transform infrared (FTIR) and Raman spectroscopies, and X-ray diffraction (XRD). A controlled devitrification, followed by a chemical leaching treatment is used to produce a multimodal distribution of nano/macro pores that are expected to improve cell attachment. Data show that the leaching process removes the sodium- and calcium-containing crystalline phases that are formed during the ceramming heat treatment. The primary Si–O peaks in the infrared spectra blue shift with leaching, indicating that the sample becomes SiO₂ rich. In parallel, the fraction of nonbridging oxygen decreases. These results suggest a restructuring of the glass network far below the glass transition temperature. The stresses from leaching, capillary forces, and subsequent restructuring develop and grow, eventually producing cracks in the sample.     

Sintering and Microwave Dielectric Properties of the LiNb0.63Ti0.4625O3 Ceramics with the B2O3–SiO2 Liquid-Phase Additives

The effect of B₂O₃–SiO₂ liquid-phase additives on the sintering, microstructure, and microwave dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics was investigated. It was found that the sintering temperature could be lowered easily, and the densification and dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics could be greatly improved by adding a small amount of B₂O₃–SiO₂ solution additives. No secondary phase was observed for the ceramics with B₂O₃–SiO₂ additives. With the addition of 0.10 wt% B₂O₃–SiO₂, the ceramics sintered at 900°C showed favorable microwave dielectric properties with ɛ_r=71.7, Q × f =4950 GHz, and τ_f=−2.1 ppm/°C. The energy dispersive spectra analysis showed an excellent co-firing interfacial behavior between the LiNb_0.63Ti_0.4625O₃ ceramic and the Ag electrode. It indicated that LiNb_0.63Ti_0.4625O₃ ceramics with B₂O₃–SiO₂ solution additives have a number of potential applications on passive integrated devices based on the low-temperature co-fired ceramics technology.     

Sintering and Dielectric Characterization of Pseudoternary Compounds from the Bi2O3–TiO2–TeO2 System

Using X-ray diffraction analysis, scanning electron microscopy, thermogravimetry, and measurements of the dielectric properties up to the MW frequency range, the characterization of Bi₂Ti₃TeO₁₂, Bi₂TiTeO₈, and Bi₆Ti₅TeO₂₂ compounds, which all include Te⁶⁺, was performed. As the processes of Te⁶⁺ reduction and the evaporation of TeO₂-containing species contribute to the presence of secondary phases, the preparation of single-phase ceramics is rather difficult. To minimize the amount of secondary phases during the firing process, the pellets were muffled in a corresponding compound and then fired in an autoclave furnace under 10 bars of oxygen pressure. By sintering the Bi₂Ti₃TeO₁₂, Bi₂TiTeO₈, and Bi₆Ti₅TeO₂₂ between 840° and 1010°C, ceramics with ɛ_r ranging from 36 to 350, Q × f values from 220 to 12 500 GHz, and τ_f from +41 to +2600 ppm/K were obtained.     

Growth of Tabular α-Al2O3 Grains on Porous Alumina Substrate

Gradient, porous alumina ceramics were prepared with the characteristics of microsized tabular α-Al₂O₃ grains grown on a surface with a fine interlocking feature. The samples were formed by spin-coating diphasic aluminosilicate sol on porous alumina substrates. The sol consisted of nano-sized pseudo-boehmite (AlOOH) and hydrolyzed tetraethyl orthosilicate [Si(OC₂H₅)₄]. After drying and sintering at 1150°–1450°C, the crystallographic and chemical properties of the porous structures were investigated by analytical electron microscopy. The results show that the formation of tabular α-Al₂O₃ grains is controlled by the dissolution of fine Al₂O₃ in the diphasic material at the interface. The nucleation and growth of tabular α-Al₂O₃ grains proceeds heterogeneously at the Al₂O₃/glass interface by ripening nano-sized Al₂O₃ particles.     

Microstructure, Piezoelectric, and Ferroelectric Properties of Bi2O3-Added (K0.5Na0.5)NbO3 Lead-Free Ceramics

Lead-free piezoelectric (K_0.5Na_0.5)NbO₃– x wt% Bi₂O₃ ceramics have been synthesized by an ordinary sintering technique. The addition of Bi₂O₃ increases the melting point of the system and improves the sintering temperature of (K_0.5Na_0.5)NbO₃ ceramics. All samples show a pure perovskite phase with a typical orthorhombic symmetry when the Bi₂O₃ content <0.7 wt%. The phase transition temperature of orthorhombic–tetragonal ( T _{O − T} ) and tetragonal–cubic ( T _C) slightly decreased when a small amount of Bi₂O₃ was added. The remnant polarization P _r increased and the coercive field E _c decreased with increasing addition of Bi₂O₃. The piezoelectric properties of (K_0.5Na_0.5)NbO₃ ceramics increased when a small amount of Bi₂O₃ was added. The optimum piezoelectric properties are d ₃₃=140 pC/N, k _p=0.46, Q _m=167, and T _C=410°C for (K_0.5Na_0.5)NbO₃–0.5 wt% Bi₂O₃ ceramics.     

Sintering Behavior and Surface Microstructure of PbO-Rich PbNi1/3Nb2/3O3–PbTiO3–PbZrO3 Ceramics

The sintering behavior and surface microstructure of PbNi_1/3Nb_2/3O₃–PbTiO₃–PbZrO₃ (PNiNb-PT-PZ) ceramics were investigated. The PNiNb-PT-PZ ceramics with the stoichiometric composition and the addition of excess lead oxide (PbO-rich ceramics) were sintered by liquid-phase sintering in accordance with the solution-reprecipitation mechanism at temperatures below the melting point of PbO. The temperature at which the liquid phase forms fell to near the eutectic point of the PbO–Nb₂O₅ and the PbO–TiO₂ system (868°C) with the addition of 5 mol% PbO. As the calcination temperature influenced the sinterability of the stoichiometric PNiNb-PT-PZ ceramic, unreacted PbO was considered to be the source of the liquid phase in the sintering of the stoichiometric powder. The secondary phase was observed at the surface of PbO-rich ceramics and was suggested to be a liquid phase expelled from inside the ceramic. A sintering scheme of PNiNb-PT-PZ ceramics was proposed, and the high sinterability of PNiNb-PT-PZ ceramics was attributed to the low formation temperature of the liquid phase.     

Influence of V2O5 Additions to 5Li2O–1Nb2O5–5TiO2 Ceramics on Sintering Temperature and Microwave Dielectric Properties

The effects of the addition of V₂O₅ on the sintering behavior, microstructure, and microwave dielectric properties of 5Li₂O–1Nb₂O₅–5TiO₂ (LNT) ceramics have been investigated. With low-level doping of V₂O₅ (≤3 wt%), the microstructure of the LNT ceramic changed from a special two-level intergrowth structure into a two-phase composite structure with separate grains. And the sintering temperature of the LNT ceramics could be lowered to around 900°C by adding a small amount of V₂O₅ without much degradation in microwave dielectric properties. Typically, better microwave dielectric properties of ɛ_r=41.7, Q × f =7820 GHz, and τ _f =45 ppm/°C could be obtained for the 1 wt% V₂O₅-doped ceramics sintered at 900°C.     

Sintering Characteristics in BaTiO3–Nb2O5–Co3O4 Ternary System: I, Electrical Properties and Microstructure

The influences of the Nb/Co ratio on electrical properties, densification behavior, and microstructural evolution were investigated on ceramics in the ternary system BaTiO₃-Nb₂O₅-Co₃O₄. Temperature-stable dielectrics were obtained using either a large amount of Nb + Co or a large Nb/Co ratio. The sintering characteristics and electrical properties were studied for the niobium-rich composition (Nb/Co = 3.00; Comp.N) and the cobalt-rich composition (Nb/Co = 1.67; Comp.C) with the same Nb + Co amount of 2 at.%. The temperature characteristic of the dielectric constant was flat, irrespective of the firing temperature, for Comp.N, whereas it was dependent largely on the firing temperature for Comp.C. The grains did not grow in Comp.N but grew in Comp.C. The reaction of Nb₂O₅ and Co₃O₄ with BaTiO₃ yielded secondary phases: Ba₆Ti₁₇O₄₀ phase for Comp.N, and a barium-poor, titanium-rich, and cobalt-rich phase for Comp.C. These secondary phases formed a liquid phase during firing. Comp.N contained a larger amount of the secondary phase than Comp.C. It was concluded that the liquid phase contributed little to densification and microstructural evolution in the system BaTiO₃-Nb₂O₅-Co₃O₄.