Promising storage capacitor structures with thin Ta2O5 film for low-power high-density DRAMs

To ensure the required capacitance for low-power DRAMs (dynamic RAMs) beyond 4 Mb, three kinds of capacitor structures are proposed: (a) poly-Si/SiO₂/Ta₂O₅/SiO₂ /poly-Si or poly-Si/Si₃N₄/Ta₂O ₅/SiO₂/poly-Si (SIS), (b) W/Ta₂O₅ /SiO₂/poly-Si (MIS), and (c) W/Ta₂O₅ W (MIM). The investigation of time-dependent dielectric breakdown and leakage current characteristics indicates that capacitor dielectrics that have equivalent SiO₂ thicknesses of 5, 4, and 3 nm can be applied to 3.3-V operated 16-Mb DRAMs having stacked capacitor cells (STCs) by using SIS, MIS, and MIM structures, respectively, and that 3 and 1.5 nm can be applied to 1.5-V operated 64-Mb DRAMs having STCs by using MIS and MIM structures, respectively. This can be accomplished while maintaining a low enough leakage current for favorable refresh characteristics. In addition, all these capacitors show good heat endurance at 950°C for 30 min. Therefore, these capacitors allow the fabrication of low-power high-density DRAMs beyond 4 Mb using conventional fabrication processes at temperatures up to 950°C. Use of the SIS structure confirms the compatability of the fabrication process of a storage capacitor using Ta₂O₅ film and the conventional DRAM fabrication processes by successful application to the fabrication process of an experimental memory array with 1.5-μm×3.6-μm stacked-capacitor DRAM cells     

Transistor characteristics with Ta2O5 gatedielectric

As the gate oxide thickness decreases below 2 nm, the gate leakage current increases dramatically due to direct tunneling current. This large gate leakage current will be an obstacle to reducing gate oxide thickness for the high speed operation of future devices. A MOS transistor with Ta₂O₅ gate dielectric is fabricated and characterized as a possible replacement for MOS transistors with ultra-thin gate silicon dioxide. Mobility, I_d-V_d, I_d-V_g, gate leakage current, and capacitance-voltage (C-V) characteristics of Ta₂O₅ transistors are evaluated and compared with SiO₂ transistors. The gate leakage current is three to five orders smaller for Ta₂O₅ transistors than SiO₂ transistors     

Oxidized Ta2O5/Si3N4dielectric films on poly-crystalline Si for dRAMs

A dielectric film technology characterized by a novel multilayer structure formed by oxidation of Ta₂O₅/Si₃ N₄ films on polysilicon has been developed to realize high-density dRAMs. The dry oxidation of the Ta₂O₅/Si₃N₄ layers was performed at temperatures higher than 900°C. This film has a capacitance per unit area from 5.5 to 6.0 fF/ μm², which is equivalent to that of a 6.0- to 6.5-nm-thick SiO₂. The leakage current at an effective electric field of 5 MV/cm is less than 10^-9 A/cm². Under such an electric field, the extrapolated time to failure for 50% cumulative failure can be as high as 1000 years     

Plasma-charging effects on submicron MOS devices

Plasma-charging damage on gate dielectrics of MOS devices is an important issue because of shrinking dimension, plasma nonuniformity, and effects on high-k gate dielectrics. A comprehensive study of plasma-charging effects on the electrical properties of MOS devices was investigated in this work. Shunt diodes were used to estimate the charging polarity distribution. For high-frequency application, the 1/f noise was found to be a promising index for assessing plasma-charging damage. Gate oxynitride formed by two-step nitridation was demonstrated to have better electrical reliability as compared to the conventional one-step nitridation, especially accompanied by amorphous silicon gate electrode. This improvement could be attributed to the relaxation of interface stress by amorphous silicon gate electrode and the suppression of hydrogen effects by gate oxynitride using two-step nitridation. Plasma-charging damage on Si₃N₄ and Ta₂O₅ gate dielectrics with high dielectric constant was also investigated. For MOS devices with Si₃N₄ film, the leakier characteristic and shorter time to breakdown reveal its inferior reliability. For MOS devices with Ta₂O₅ gate dielectric, the trap-assisted current mechanism makes a thicker physical thickness of Ta₂O₅ film more susceptible to plasma-charging-induced damage. Smaller physical thickness of Ta₂O₅ film in MOS devices is favorable due to the better reliability and comparable plasma-induced electrical degradation     

Plasma charging damage on MOS devices with gate insulator ofhigh-dielectric constant material

Plasma charging effects on the gate insulator of high-dielectric constant (k) material in MOS devices deserve to be investigated because of different trap-assisted conduction mechanisms. Plasma-induced degradation in gate-leakage current and time to breakdown is clearly observed in this work. MOS device with Si₃N₄ film seems to have smaller degradation of gate-leakage current while it suffers shorter time to breakdown as compared to Ta₂O₅ samples. For devices with Ta₂O₅ film, a larger physical thickness suffers more reliability degradation from plasma charging damage because of the richer traps. Thus, a smaller physical thickness of high-k dielectric film is favorable for sub-micron MOS devices of ULSI application     

Formation of high quality storage capacitor dielectrics by in-siturapid thermal reoxidation of Si3N4 films inN2O ambient

This letter reports on a novel reoxidation technique for SiO₂ /Si₃N₄ (ON) stacked films by using N₂ O as oxidant. Effect of in-situ rapid thermal N₂O reoxidation (RTNO) on the electrical characteristics of thin ON stacked films are studied and compared with those of in-situ rapid thermal. O ₂ reoxidation (RTO). Prior to reoxidation, the Si₃N₄ film was deposited by rapid thermal chemical vapor deposition (RT-CVD) using SiH₄ and NH₃. Results show that RTNO of the Si₃N₄ films significantly improves electrical characteristics of ON stacked films in terms of lower leakage current, suppressed charge trapping, reduced defect density and improved time-dependent-dielectric-breakdown (TDDB), as compared to RTO of the Si₃N₄ films     

Two silicon nitride technologies for post-SiO2 MOSFETgate dielectric

P-MOSFETs with 14 Å equivalent oxide thickness (EOT) were fabricated using both JVD Si₃N₄ and RTCVD Si₃ N₄/SiO_xN_y gate dielectric technologies. With gate length down to 80 nm, the two technologies produced very similar device performances, such as drive current and gate tunneling current. The low gate leakage current, good device characteristics and compatibility with conventional CMOS processing technology make both nitride gate dielectrics attractive candidates for post-SiO₂ scaling. The fact that two significantly different technologies produced identical results suggests that the process window should be quite large     

MOS transistors with stacked SiO2-Ta2O5-SiO2 gate dielectrics for giga-scale integration ofCMOS technologies

Advances in lithography and thinner SiO₂ gate oxides have enabled the scaling of MOS technologies to sub-0.25-μm feature size. High dielectric constant materials, such as Ta₂O₅ , have been suggested as a substitute for SiO₂ as the gate material beyond t_ox≈25 Å. However, the Si-Ta ₂O₅ material system suffers from unacceptable levels of bulk fixed charge, high density of interface trap states, and low silicon interface carrier mobility. In this paper we present a solution to these issues through a novel synthesis of a thermally grown SiO₂(10 Å)-Ta₂O₅ (MOCVD-50 Å)-SiO₂ (LPCVD-5 Å) stacked dielectric. Transistors fabricated using this stacked gate dielectric exhibit excellent subthreshold behaviour, saturation characteristics, and drive currents     

Development of Embedded Three-Dimensional 35-nF/mm2 MIM Capacitor and BiCMOS Circuits Characterization

This paper summarizes the electrical characterization of MIM capacitor realized in three dimensions. Manufacturing of the device is described, as well as an electrical comparison of three dielectrics, Si₃N₄, Al₂O₃, Ta₂O₅ and two deposition methods, metal organic chemical vapor deposition (MOCVD) and atomic layer deposition (ALD). Selecting Al₂O₃ deposited by ALD, high density of 35 nF/mm² is obtained with low leakage current. Statistical measurements put forward the industrial robustness of the device integrated in BiCMOS technology. Three circuits embedding this new device are characterized: a high-pass filter, a voltage-controlled oscillator (VCO), and a phase-locked loop (PLL). They demonstrate excellent performances with significant area and assembly costs savings.     

Leakage current comparison between ultra-thin Ta2O5 films and conventional gate dielectrics

Capacitors with ultra-thin (6.0-12.0 nm) CVD Ta₂O₅ film were fabricated on lightly doped Si substrates and their leakage current (I_g-V_g) and capacitance (C-V) characteristics were studied. For the first time, samples with stack equivalent oxide thickness around 2.0 nm were compared with ultra-thin silicon dioxide and silicon oxynitride. The Ta₂O₅ samples showed remarkably lower leakage current, which not only verified the advantages of ultra-thin Ta₂O₅ as dielectrics for high density DRAM's, but also suggested the possibility of its application as the gate dielectric material in MOSFET's     

Electrical characteristics of B-implanted p-channelMNOS transistors

Boron ions (¹¹B⁺ of 3·7 to 7·4 × 10¹¹/cm² were implanted at 60–120 keV into the channel region of p-channel MNOS double layer insulated gate field effect transistors through 920–940 Å of SiO₂ and various thicknesses (300–1800 Å) of Si₃N₄ deposited on SiO₂. Subsequent annealing was performed in a nitrogen atmosphere at 1000°C for 30 min. Acceleration energy, implant dose and Si₃N₄ thickness dependences of the shift of the threshold voltage showed good agreement with the calculated results based on Ishiwara and Furukawa's theory for distribution of implanted atoms in the double layered substrate, using the projected ranges and standard deviations larger than LSS predictions by the factor of 1·2 for SiO₂ and 1·3 for Si₃N₄, respectively. The results on the gain terms and the breakdown voltages were qualitatively the same as those of ¹¹B⁺-implanted p-channel MOS transistors.     

The degradation of TDDB characteristics of Si02/Si3N4/Si02 stacked films caused by surfaceroughness of Si3N4 films [DRAMs]

The effect of surface roughness of Si₃N₄ films on time-dependent dielectric breakdown (TDDB) characteristics of SiO₂/Si₃N₄/SiO₂ (ONO) stacked films was investigated. The surface roughness of Si₃N ₄ films-was found to become higher with increasing deposition temperature and to cause the degradation of TDDB characteristics of ONO films in DRAMs. A local thinning of ONO films, evaluated from the TDDB characteristics, agreed with the surface roughness measured by atomic force microscopy (AFM) and cross-sectional transmission electron microscopy (XTEM). Dependence of time to breakdown of ONO films on the deposition conditions was interpreted by electric field intensification due to the surface roughness of Si₃N₄ films     

Demonstration of Low-Leakage-Current Low-On-Resistance 600-V 5.5-A GaN/AlGaN HEMT

This letter demonstrates a high-voltage, high-current, and low-leakage-current GaN/AlGaN power HEMT with HfO₂ as the gate dielectric and passivation layer. The device is measured up to 600 V, and the maximum on-state drain current is higher than 5.5 A. Performance of small devices with HfO₂ and Si₃N₄ dielectrics is compared. The electric strength of gate dielectrics is measured for both HfO₂ and Si₃N₄. Devices with HfO₂ show better uniformity and lower leakage current than Si₃N₄ passivated devices. The 5.5-A HfO₂ devices demonstrate very low gate (41 nA/mm) and drain (430 nA/mm) leakage-current density and low on-resistance (6.2 Omegamiddotmm or 2.5 mOmegamiddotcm²).     

Two-step annealing technique for leakage current reduction inchemical-vapor-deposited Ta2O5 film

A capacitor technology developed to obtain extremely thin Ta₂ O₅ dielectric film with an effective SiO₂ film thickness down to 3 nm (equivalent to 11 fF/μm²) for a 1.5-V, low-power, high-density, 64-Mb DRAM is discussed. The Ta₂ O₅ has low leakage current, low defect density, and excellent step coverage. The key process is two-step annealing after the deposition of the film by thermal chemical vapor deposition (CVD). The first step involves ozone (O₃) annealing with ultraviolet light irradiation, which reduces the leakage current. The second step is dry oxygen (O₂) annealing, which decreases the defect density. A more significant reduction in the leakage current is attained by the combination of the two annealing steps     

Formation of high quality ultrathin oxide/nitride (ON) stackedcapacitors by in situ multiple rapid thermal processing [DRAMcells]

High quality, ultrathin (<30 Å) SiO₂/Si₃ N₄ (ON) stacked film capacitors have been fabricated by in situ rapid-thermal multiprocessing. Si₃N₄ film was deposited on the RTN-treated poly-Si by rapid-thermal chemical vapor deposition (RTCVD) using SiH₄ and NH₃, followed by in situ low pressure rapid-thermal reoxidation in N₂O (LRTNO) or in O₂ (LRTO) ambient. While the use of low pressure reoxidation suppresses severe oxidation of ultrathin Si₃N₄ film, the use of N₂O-reoxidation significantly improves the quality of ON stacked film, resulting in ultrathin ON stacked film capacitors with excellent electrical properties and reliability     

Fabrication and performance of selective HSG storage cells for 256Mb and 1 Gb DRAM applications

Fabrication of rapid thermal nitrided HSG transformed crown capacitor storage cells incorporating an ultrathin low pressure chemical vapor deposition (LPCVD) Ta₂O₅ and Si₃N ₄/SiO₂(NO) dielectric is proposed. 256 Mb array with HSG crown cells of 0.3 μm diameter×0.6 μm height and 49 A T_eff showed an area enhancement factor of 1.7 (relative to untransformed crown cell). C_min/C_max ratio of >0.95, and capacitance of 16.7 fF/cell is obtained. A measured leakage current density of 0.7 nA/cm² at 1.2 V is reported. Metal-oxide-semiconductor capacitor (MOSCAP) devices with HSG electrodes for 1 Gb application are characterized using capacitance-voltage (C-V) and current-voltage (I-V) analyses. Detailed HSG grain characterization results are presented with correlation to the electrical behavior of the devices. Devices are formed using LPCVD Ta₂O₅ and/or Si₃N₄ dielectric. HSG films formed from 4×10²⁰ atoms/cc phosphorus doped amorphous silicon show depletion in C-V behavior. It is shown that phosphine doping of HSG film is required to avoid depletion. Process selectivity of the UHV/CVD HSG transformation mechanism applied to thermal oxide and nitride field dielectrics is fully explored. Selectivity limits for different types of dielectric are also presented. Effect of critical parameters such as a-Si dopant concentration, HSG incubation time, anneal conditions, and a-Si layer thickness on HSG transformation are discussed for 1 Gb crown cells     

Reduction of current leakage in chemical-vapor deposited Ta2O5 thin-films by oxygen-radical annealing [DRAMdielectric]

The electrical properties of CVD-Ta₂O₅ thin-films are improved by post-deposition oxygen-radical annealing. Since this annealing is carried out at very low pressure (10^-6 torr), the growth of SiO₂ in Ta₂O ₅/Si interface is small, and the residual carbon in the film is reduced. The damage to the Ta₂O₅ film caused by oxygen ion bombardment is negligible, because few charged particles reach the film. A critical voltage V_crit of 1.45 V for the leakage current less than 10^-8 A/cm² was realized by these Ta₂O₅ films with the effective thickness t_eff of 2.59 nm. The V_crit value for oxygen-radical annealing is higher than that for oxygen-plasma annealing     

Avalanche electron injection in 4-nmSi3N4/8-nm SiO2 dielectric structure:turn-around phenomenon and Si-SiO2 interface degradation

Charge trapping and interface-state generation in very thin nitride/oxide (4-nm Si₃N₄+8-nm SiO₂) composite gate insulators are studied as a function of gate electrode work function and bottom oxide thickness. The behavior of the trapped positive charge under bias-temperature stress after avalanche electron injection (AEI) is investigated. Evidence is presented that secondary hole injection from the anode (gate/Si₃N₄ interface) and subsequent trapping near the SiO₂-Si interface result in a turnaround of the flatband voltage shift during AEI from the substrate. Just like the thermal oxides on Si, slow-state generation near the SiO₂-Si interface and boron acceptor passivation in the surface-space charge layer of the Si substrate are also observed after AEI in these nitride/oxide capacitors, and they are found to be strongly related to the secondary hole injection and trapping. Finally, interface-state generation can take place with little secondary anode hole injection and is enhanced by the occurrence of hole trapping     

Determination of Work Functions in the $hbox{Ta}_{1 - x}hbox{Al}_{x}hbox{N}_{y}/hbox{HfO}_{2}$ Advanced Gate Stack Using Combinatorial Methodology

Combinatorial methodology enables the generation of comprehensive and consistent data sets, compared with the ldquoone-composition-at-a-timerdquo approach. We demonstrate, for the first time, the combinatorial methodology applied to the work function (Phi_m) extraction for Ta_1-xAl_xN_y alloys as metal gates on HfO₂, for complementary metal-oxide-semiconductor applications, by automated measurement of over 2000 capacitor devices. Scanning X-ray microdiffraction indicates that a solid solution exists for the Ta_1-xAl_xN_y libraries for 0.05 les x les 0.50. The equivalent oxide thickness maps offer a snapshot of gate stack thermal stability, which show that Ta_1-xAl_xN_y alloys are stable up to 950^degC . The Phi_m of the Ta_1-xAl_xN_y libraries can be tuned as a function of gate metal composition over a wide (0.05 les x les 0.50) composition range, as well as by annealing. We suggest that Ta_0.9Al_0.1N_1.24 gate metal electrodes may be useful for p-channel metal-oxide-semiconductor applications.     

Performance and hot-carrier reliability of 100 nm channel lengthjet vapor deposited Si3N4 MNSFETs

Metal-nitride-semiconductor FETs (MNSFETs) having channel lengths down to 100 mm and a novel jet vapor deposited (JVD) Si₃N₄ gate dielectric have been fabricated and characterized. When compared with MOSFETs having a thermal SiO₂ gate insulator, the MNSFETs show a comparable drain current drive, transconductance, subthreshold slope and pre-stress interface quality. A novel charge pumping technique is employed to characterize the hot-carrier induced interface-trap generation in MNSFETs and MOSFETs. Under identical substrate current during stress, MNSFETs show less interface-state generation and drain current degradation, for various channel lengths, stress times and supply voltages, despite the fact that the Si-Si₃N₄ barrier (2.1 eV) is lower than the Si-SiO₂ barrier (3.1 eV). The time and voltage dependence of hot-carrier degradation has been found to be distinctly different for MNSFETs compared to SiO₂ MOSFETs