The gradient projection method for structural topology optimization including density-dependent force

This paper proposes a modified gradient projection method (GPM) that can solve the structural topology optimization problem including density-dependent force efficiently. The particular difficulty of the considered problem is the non-monotonicity of the objective function and consequently the optimization problem is not definitely constrained. Transformation of variables technique is used to eliminate the constraints of the design variables, and thus the volume is the only possible constraint. The negative gradient of the objective function is adopted as the most promising search direction when the point is inside the feasible domain, while the projected negative gradient is used instead on condition that the point is on the hypersurface of the constraint. A rational step size is given via a self-adjustment mechanism that ensures the step size is a good compromising between efficiency and reliability. Furthermore, some image processing techniques are employed to improve the layouts. Numerical examples with different prescribed volume fractions and different load ratios are tested respectively to illustrate the characteristics of the topology optimization with density-dependent load.     

Piecewise constant level set method for structural topology optimization with MBO type of projection

In this paper, we combine a Piecewise Constant Level Set (PCLS) method with a MBO scheme to solve a structural shape and topology optimization problem. The geometrical boundary of structure is represented implicitly by the discontinuities of PCLS functions. Compared with the classical level set method (LSM) for solving Hamilton–Jacobi partial differential equation (H-J PDE) we don’t need to solve H-J PDE, thus it is free of the CFL condition and the reinitialization scheme. For solving optimization problem under some constraints, Additive Operator Splitting (AOS) and Multiplicative Operator Splitting (MOS) schemes will be used. To increase the convergency speed and the efficiency of PCLS method we combine this approach with MBO scheme. Advantages and disadvantages are discussed by solving some examples of 2D structural topology optimization problems.     

Evolutionary level set method for structural topology optimization

This paper proposes an evolutionary accelerated computational level set algorithm for structure topology optimization. It integrates the merits of evolutionary structure optimization (ESO) and level set method (LSM). Traditional LSM algorithm is largely dependent on the initial guess topology. The proposed method combines the merits of ESO techniques with those of LSM algorithm, while allowing new holes to be automatically generated in low strain energy within the nodal neighboring region during optimization. The validity and robustness of the new algorithm are supported by some widely used benchmark examples in topology optimization. Numerical computations show that optimization convergence is accelerated effectively.     

An efficient second-order SQP method for structural topology optimization

This article presents a Sequential Quadratic Programming (SQP) solver for structural topology optimization problems named TopSQP. The implementation is based on the general SQP method proposed in Morales et al. J Numer Anal 32(2):553–579 (2010) called SQP+. The topology optimization problem is modelled using a density approach and thus, is classified as a nonconvex problem. More specifically, the SQP method is designed for the classical minimum compliance problem with a constraint on the volume of the structure. The sub-problems are defined using second-order information. They are reformulated using the specific mathematical properties of the problem to significantly improve the efficiency of the solver. The performance of the TopSQP solver is compared to the special-purpose structural optimization method, the Globally Convergent Method of Moving Asymptotes (GCMMA) and the two general nonlinear solvers IPOPT and SNOPT. Numerical experiments on a large set of benchmark problems show good performance of TopSQP in terms of number of function evaluations. In addition, the use of second-order information helps to decrease the objective function value.     

Semi-Lagrange method for level-set-based structural topology and shape optimization

In this paper, we introduce a semi-Lagrange scheme to solve the level-set equation in structural topology optimization. The level-set formulation of the problem expresses the optimization process as a solution to a Hamilton–Jacobi partial differential equation. It allows for the use of shape sensitivity to derive a speed function for a descent solution. However, numerical stability condition in the explicit upwind scheme for discrete level-set equation severely restricts the time step, requiring a large number of time steps for a numerical solution. To improve the numerical efficiency, we propose to employ a semi-Lagrange scheme to solve level-set equation. Therefore, a much larger time step can be obtained and a much smaller number of time steps are required. Numerical experiments comparing the semi-Lagrange method with the classical explicit upwind scheme are presented for the problem of mean compliance optimization in two dimensions.     

Benchmarking optimization solvers for structural topology optimization

The purpose of this article is to benchmark different optimization solvers when applied to various finite element based structural topology optimization problems. An extensive and representative library of minimum compliance, minimum volume, and mechanism design problem instances for different sizes is developed for this benchmarking. The problems are based on a material interpolation scheme combined with a density filter. Different optimization solvers including Optimality Criteria (OC), the Method of Moving Asymptotes (MMA) and its globally convergent version GCMMA, the interior point solvers in IPOPT and FMINCON, and the sequential quadratic programming method in SNOPT, are benchmarked on the library using performance profiles. Whenever possible the methods are applied to both the nested and the Simultaneous Analysis and Design (SAND) formulations of the problem. The performance profiles conclude that general solvers are as efficient and reliable as classical structural topology optimization solvers. Moreover, the use of the exact Hessians in SAND formulations, generally produce designs with better objective function values. However, with the benchmarked implementations solving SAND formulations consumes more computational time than solving the corresponding nested formulations.     

POD-assisted strategies for structural topology optimization

We propose a new numerical tool for structural optimization design. To cut down the computational burden typical of the Solid Isotropic Material with Penalization (SIMP) method, we apply Proper Orthogonal Decomposition on SIMP snapshots computed on a fixed grid to construct a rough structure (predictor) which becomes the input of a SIMP procedure performed on an anisotropic adapted mesh (corrector). The benefit of the proposed design tool is to deliver smooth and sharp layouts which require a contained computational effort before moving to the 3D printing production phase.     

The parameterized level set method for structural topology optimization with shape sensitivity constraint factor

In recent years, the parameterized level set method (PLSM) has attracted widespread attention for its good stability, high efficiency and the smooth result of topology optimization compared with the conventional level set method. In the PLSM, the radial basis functions (RBFs) are often used to perform interpolation fitting for the conventional level set equation, thereby transforming the iteratively updating partial differential equation (PDE) into ordinary differential equations (ODEs). Hence, the RBFs play a key role in improving efficiency, accuracy and stability of the numerical computation in the PLSM for structural topology optimization, which can describe the structural topology and its change in the optimization process. In particular, the compactly supported radial basis function (CS-RBF) has been widely used in the PLSM for structural topology optimization because it enjoys considerable advantages. In this work, based on the CS-RBF, we propose a PLSM for structural topology optimization by adding the shape sensitivity constraint factor to control the step length in the iterations while updating the design variables with the method of moving asymptote (MMA). With the shape sensitivity constraint factor, the updating step length is changeable and controllable in the iterative process of MMA algorithm so as to increase the optimization speed. Therefore, the efficiency and stability of structural topology optimization can be improved by this method. The feasibility and effectiveness of this method are demonstrated by several typical numerical examples involving topology optimization of single-material and multi-material structures.

     

Element exchange method for topology optimization

This paper presents a stochastic direct search method for topology optimization of continuum structures. In a systematic approach requiring repeated evaluations of the objective function, the element exchange method (EEM) eliminates the less influential solid elements by switching them into void elements and converts the more influential void elements into solid resulting in an optimal 0–1 topology as the solution converges. For compliance minimization problems, the element strain energy is used as the principal criterion for element exchange operation. A wider exploration of the design space is assured with the use of random shuffle while a checkerboard control scheme is used for detection and elimination of checkerboard regions. Through the solution of multiple two- and three-dimensional topology optimization problems, the general characteristics of EEM are presented. Moreover, the solution accuracy and efficiency of EEM are compared with those based on existing topology optimization methods.     

Structural topology optimization of high-voltage transmission tower with discrete variables

In order to solve the structural optimization problem of long-span transmission tower, topology combination optimization (TCO) method and layer combination optimization (LCO) method based on discrete variables are presented, respectively. An adaptive genetic algorithm (AGA) is proposed as optimization algorithm. Four methods: cross-section size optimization (CSSO) method, shape combination optimization (SCO) method, the TCO method and the LCO method, are utilized to optimize the transmission steel tower, respectively. The topology optimization rules are presented for the TCO method, and the layering optimization rules are presented for the LCO method. A high-voltage steel tower is analyzed as a numerical example to illustrate the performance of the proposed methods. The simulation results demonstrate that the calculated results of both the proposed TCO method and the LCO method are obviously better than those of the CSSO method and the SCO method.     

Generalized gradient projection neural networks for nonsmooth optimization problems

Generalized gradient projection neural network models are proposed to solve nonsmooth convex and nonconvex nonlinear programming problems over a closed convex subset of R n . By using Clarke’s generalized gradient, the neural network modeled by a differential inclusion is developed, and its dynamical behavior and optimization capabilities both for convex and nonconvex problems are rigorously analyzed in the framework of nonsmooth analysis and the differential inclusion theory. First for nonconvex optimizati...     

A general formulation of structural topology optimization for maximizing structural stiffness

This paper presents a general formulation of structural topology optimization for maximizing structure stiffness with mixed boundary conditions, i.e. with both external forces and prescribed non-zero displacement. In such formulation, the objective function is equal to work done by the given external forces minus work done by the reaction forces on prescribed non-zero displacement. When only one type of boundary condition is specified, it degenerates to the formulation of minimum structural compliance design (with external force) and maximum structural strain energy design (with prescribed non-zero displacement). However, regardless of boundary condition types, the sensitivity of such objective function with respect to artificial element density is always proportional to the negative of average strain energy density. We show that this formulation provides optimum design for both discrete and continuum structures.     

Fuzzy tolerance multilevel approach for structural topology optimization

This paper presents a novel methodology, fuzzy tolerance multilevel programming approach, for applying fuzzy set theory and sequence multilevel method to multi-objective topology optimization problems of continuum structures undergoing multiple loading cases. Ridge-type nonlinear membership functions in fuzzy set theory are applied to embody fuzzy and uncertain characteristics essentially involved by the objective and constraint functions. Sequence multilevel method is used to characterize the different priorities of loading cases at different levels making contribution to the final optimum solution, which is practically beneficial to reduce the subjective influence transferred by using weighted approaches. The solid isotropic material with penalization (SIMP) is adopted as the density-stiffness interpolation scheme to relax the original optimization problem and indicate the dependence of material properties with element pseudo-densities. Sequential linear programming (SLP) is used as the optimizer to solve the multi-objective optimization problem formulated using fuzzy tolerance multilevel programming scheme. Numerical instabilities, such as checkerboards and mesh dependencies are summarized and a duplicate sensitivity filtering method, in favor of contributing to the mesh-dependent optimum designs, is subsequently proposed to regularize the singularity of the optimization problem. The validation of the methodologies presented in this work has been demonstrated by detailed examples of numerical applications.     

Honeycomb Wachspress finite elements for structural topology optimization

Traditionally, standard Lagrangian-type finite elements, such as linear quads and triangles, have been the elements of choice in the field of topology optimization. However, finite element meshes with these conventional elements exhibit the well-known “checkerboard” pathology in the iterative solution of topology optimization problems. A feasible alternative to eliminate such long-standing problem consists of using hexagonal (honeycomb) elements with Wachspress-type shape functions. The features of the hexagonal mesh include two-node connections (i.e. two elements are either not connected or connected by two nodes), and three edge-based symmetry lines per element. In contrast, quads can display one-node connections, which can lead to checkerboard; and only have two edge-based symmetry lines. In addition, Wachspress rational shape functions satisfy the partition of unity condition and lead to conforming finite element approximations. We explore the Wachspress-type hexagonal elements and present their implementation using three approaches for topology optimization: element-based, continuous approximation of material distribution, and minimum length-scale through projection functions. Examples are presented that demonstrate the advantages of the proposed element in achieving checkerboard-free solutions and avoiding spurious fine-scale patterns from the design optimization process.     

Hollow structural design in topology optimization via moving morphable component method

Structural and Multidisciplinary Optimization - Hollow structures are widely used in industry because of the high stiffness-to-mass ratio and mature joining technology. However, in topology...     

Automatic mesh generation and transformation for topology optimization methods

This paper presents automatic tools aimed at the generation and adaptation of unstructured tetrahedral meshes in the context of composite or heterogeneous geometry. These tools are primarily intended for applications in the domain of topology optimization methods but the approach introduced presents great potential in a wider context. Indeed, various fields of application can be foreseen for which meshing heterogeneous geometry is required, such as finite element simulations (in the case of heterogeneous materials and assemblies, for example), animation and visualization (medical imaging, for example). Using B-Rep concepts as well as specific adaptations of advancing front mesh generation algorithms, the mesh generation approach presented guarantees, in a simple and natural way, mesh continuity and conformity across interior boundaries when trying to mesh a composite domain. When applied in the context of topology optimization methods, this approach guarantees that design and non-design sub-domains are meshed so that finite elements are tagged as design and non-design elements and so that continuity and conformity are guaranteed at the interface between design and non-design sub-domains. The paper also presents how mesh transformation and mesh smoothing tools can be successfully used when trying to derive a functional shape from raw topology optimization results.