Efficacy of CFRP-based techniques for the flexural and shear strengthening of concrete beams

Near surface mounted (NSM) and externally bonded reinforcement (EBR) strengthening techniques are based on the use of carbon fiber reinforced polymer (CFRP) materials and have been used for the structural rehabilitation of concrete structures. In the present work, the efficacies of the NSM and EBR techniques for the flexural and shear strengthening of reinforced concrete beams are compared carrying out two experimental groups of tests. For the flexural strengthening, the efficacy of applying CFRP laminates according to NSM is compared to those resulting from applying CFRP laminates and wet lay-up CFRP sheets according to EBR technique. The influences of the equivalent reinforcement ratio (steel and laminates) and spacing of the laminates on the efficiency of the NSM technique for the flexural strengthening is also investigated. A numerical strategy is implemented to analyze the applicability of the FRP effective strain concept, proposed by ACI and fib in the design of FRP systems for the flexural strengthening. To assess the efficacy of the NSM technique for the shear strengthening of concrete beams, four beam series of distinct depth and longitudinal tensile steel reinforcement ratio are tested. Each series is composed of one beam without any shear reinforcement and one beam using the following shear reinforcing systems: conventional steel stirrups; strips of wet lay-up CFRP sheet of U configuration applied according to EBR technique; and laminates of CFRP embedded into vertical or inclined (45°) pre-cut slits on the concrete cover of the beam lateral faces, according to the NSM technique. Using the obtained experimental results, the performance of the analytical formulations proposed by ACI, fib and Italian guidelines is appraised.     

Near surface mounted CFRP laminates for shear strengthening of concrete beams

A Near Surface Mounted (NSM) strengthening technique was developed to increase the shear resistance of concrete beams. The NSM technique is based on fixing, by epoxy adhesive, Carbon Fiber Reinforced Polymer (CFRP) laminates into pre-cut slits opened in the concrete cover of lateral surfaces of the beams. To assess the efficacy of this technique, an experimental program of four-point bending tests was carried out with reinforced concrete beams failing in shear. Each of the four tested series was composed of five beams: without any shear reinforcement; reinforced with steel stirrups; strengthened with strips of wet lay-up CFRP sheets, applied according to the externally bonded reinforcement (EBR) technique; and two beams strengthened with NSM precured laminates of CFRP, one of them with laminates positioned at 90° and the other with laminates positioned at 45° in relation to the beam axis. Influences of the laminate inclination, beam depth and longitudinal tensile steel reinforcement ratio on the efficacy of the strengthening techniques were analyzed. Amongst the CFRP strengthening techniques, the NSM with laminates at 45° was the most effective, not only in terms of increasing beam shear resistance but also in assuring larger deformation capacity at beam failure. The NSM was also faster and easier to apply than the EBR technique. The performance of the ACI and fib analytical formulations for the EBR shear strengthening was appraised. In general, the contribution of the CFRP systems predicted by the analytical formulations was slightly larger than the values registered experimentally. Performance of the formulation by Nanni et al. for NSM strengthening technique was also appraised. Using bond stress and CFRP effective strain values obtained in pullout bending tests with NSM CFRP laminate system, the formulation by Nanni et al. predicted a contribution of this CFRP system for the beam shear resistance of 72% the experimentally recorded values.     

Numerical optimization of strengthening disturbed regions of dapped-end beams using NSM and EBR CFRP

This paper presents a parametric investigation, based on non-linear finite element modeling, to identify the most effective configuration of carbon fiber-reinforced polymers (CFRP) for strengthening reinforced concrete (RC) dapped-end beams. Following a field application and laboratory tests, it focuses on effects of 24 externally bonded (EBR) and near surface mounted reinforcement (NSMR) configurations on yield strain in steel and the capacity and failure mode of dapped-end beams. The investigated parameters were the mechanical properties of the CFRP, the strengthening procedure and the inclination of the fibers with respect to the longitudinal axis. Two failure scenarios were considered: rupture and debonding of the FRP. The results indicate that high-strength NSM FRPs can considerably increase the capacity of dapped-end beams and the yielding strains in reinforcement can be substantially reduced by using high modulus fibers.     

Ductile strengthening using externally bonded and near surface mounted composite systems

Externally bonded fiber reinforced polymers (FRP) has been established as an effective technique for strengthening concrete members. Other techniques, like near surface mounted (NSM) FRP bars, and steel reinforced polymers (SRP) have emerged as viable alternatives. In this study, four composite-based strengthening systems were used to provide equivalent flexural performance, namely: externally bonded CFRP sheets, NSM prefabricated CFRP strips, externally bonded SRP sheets and NSM stainless steel bars. The strengthening design was based on achieving approximately 38% increase in flexural capacity over the unstrengthened control beams. The mode of failure by design was brittle failure controlled by concrete crushing at 0.003 strain. However, the experimental program was designed to demonstrate the effectiveness of transverse anchoring reinforcement to control premature debonding failure modes and fully utilize the high strength of the composite systems. A more ductile behavior was also observed as a result of transverse strengthening and concrete confinement effects. Accordingly, an increase of approximately 50% in flexural strength is accomplished.     

复合加固圆形短木柱轴心受压应力-应变关系

内嵌钢筋外包CFRP(carbon fiber reinforced polymer)布复合加固方法可以有效提升古建木柱的承压和变形能力,加固效果显著.为了建立复合加固木柱轴心受压应力-应变模型,同时考虑内嵌钢筋数量以及CFRP布加固量等因素的影响,该文完成了42根复合加固木柱的轴心受压试验.试验结果表明:复合加固方法...     

Chemical functionalization of composite surfaces for improved structural bonded repairs

In terms of lightweight design, aerodynamics and structural integrity, bonded repairs represent the preferred approach for repairing composite structures in aircraft applications. In this work the influence of crucial surface parameters including roughness, polarity and chemical composition on the performance of bonded repairs is studied. Besides mechanical and physical interactions, the study aims at the surface modification of carbon-fiber reinforced polymers (CFRP) to tailor chemical interactions with the adhesive. Reactive epoxy and mercapto derivatives are attached onto the CFRP surface by a 2-step functionalization route to ensure optimized adhesion and covalent bonding to epoxy-based adhesives. The performance of bonded coupon joints is determined by single lap shear tests (tensile-shear loading) and fracture mechanical tests (mode I loading). The results give evidence that chemical interactions play a key role in the quality of bonded repair systems. By controlling the chemical surface properties improved bond strength, homogenous crack growth and cohesive failure patterns are achieved.     

U形CFRP条带混锚加固混凝土梁抗剪试验

为解决纯粘贴U形纤维增强聚合物基复合材料（FRP）加固钢筋混凝土梁中FRP端部容易发生剥离破坏等问题,自主研发了对纤维布条带端部进行自锁锚固的方法和锚板,提出了端锚与粘贴并用的混锚U形条带抗剪加固方法。通过2根未加固梁、1根纯粘贴和2根混锚U形碳纤维增强聚合物基复合材料（CFRP）带抗剪加固梁的对比试验,证实了混锚抗剪加固的有效性：混锚能够对纤维带端部进行可靠锚固,阻止端部剥离破坏的发生,实现纤维拉断破坏,大幅度提高材料强度利用率。混锚加固在抑制混凝土梁斜裂缝开展、延缓箍筋屈服、提高箍筋和CFRP的极限应变以及提高抗剪承载力等多个方面的表现均明显优于纯粘贴加固。     

Fatigue behaviour of the bond interface between carbon fibre‐reinforced polymer sheets and concrete

Externally bonded carbon fibre‐reinforced polymers (CFRPs) have been applied to retrofit and strengthen civil structures. In this study, four‐point bending beams were manufactured and tested to examine the fatigue behaviour of the CFRP–concrete interface. The results indicated that the specimens exhibited debonding failure in the concrete beneath the adhesive layer under static loading. However, when cyclic loads were imposed on the small beams, debonding failure may occur in the adhesive layer. Moreover, fitting expressions were proposed to predict the shear stress–slip relationship between the CFRP sheets and concrete and the flexural strength of the CFRP‐strengthened beams under static loads, and good agreement with the test data was obtained. Finally, a fatigue life prediction model was also presented to capture the fatigue life of the CFRP–concrete interface under cyclic loads. The calculation results showed that the fatigue strength of the CFRP–concrete bond interface was approximately 65% of the ultimate load capacity.     

Mechanical repair of timber beams fractured in flexure using bonded-in reinforcements

The flexural properties of strength class C16 spruce beams have been compared to the flexural properties of the same beams repaired with bonded-in reinforcements in the form of steel or composite pultruded rods. Reinforcing materials included rectangular sections of mild steel, pultruded carbon fibre reinforced plastic (CFRP), glass fibre reinforced plastic (GFRP) and a thermoplastic matrix glass fibre reinforced polyurethane (FULCRUM). Grooves were routed into the faces of the fractured beams following straightening and the reinforcements adhesively bonded into the top, bottom or both faces of the beams. The steel and CFRP reinforcements are most effective in restoring the flexural strength which often exceeds its original value. These reinforcements are also effective in enhancing flexural strength but the CFRP reinforcement endows the greatest transformed flexural strength. The fracture mechanisms in the repaired beams depend on the placement of reinforcement and the quality of the adhesive to reinforcement bond. All properties are optimised by bonding reinforcement into both faces of the fractured beams.     

Experimental Behaviour of RC Beams Shear Strengthened with NSM CFRP Laminates

Abstract: The near‐surface mounted (NSM) is one of the most recent techniques applied for the increase of the shear resistance of reinforced concrete (RC) beams. This technique involves the installation of carbon fibre reinforcement polymers (CFRP) laminates into thin slits open on the concrete cover of the elements to strengthen. The effectiveness of this technique for the shear strengthening of T cross‐section RC beams was assessed by experimental research. For this purpose, three inclinations of laminates were tested (45º, 60º and 90º) and, for each inclination, three percentages of CFRP were applied in RC beams with a percentage of steel stirrups of 0.10% (ρ_sw). The highest percentage of laminates was designed to provide a maximum load similar to the reference RC beam, which was reinforced with a reinforcement ratio of steel stirrups of 0.28% (ρ_sw = 0.28%). For each percentage of laminates, a homologous RC beam strengthened with unidirectional U‐shaped CFRP wet lay‐up sheets (discrete strips) applied according to the externally bonded reinforcement technique was also tested, with the purpose of comparing the effectiveness of these two CFRP‐strengthening techniques. To evaluate the influence of the percentage of steel stirrups in the effectiveness of the NSM technique, some of the abovementioned CFRP configurations were also applied in beams with ρ_sw = 0.17%.     

搭接长度和铺层方式对CFRP复合材料层合板胶接结构连接性能和损伤行为的影响

针对不同搭接长度和铺层方式的碳纤维增强树脂（CFRP）复合材料层合板单搭胶接结构进行了拉伸试验,观察了试件的受力过程和失效形态,获得了载荷-位移曲线;同时基于连续损伤力学模型和三维Hashin失效准则模拟了CFRP复合材料层合板的层内损伤形成和演化,并利用内聚力模型来模拟层间及胶层的失效损伤,对CFRP复合材料层合板单搭胶接结构在拉伸作用下的失效强度和损伤机制进行了预测,通过对比验证了该数值方法的有效性;通过数值试验比较不同搭接长度和铺层方式的单搭胶接结构及双搭胶接结构的连接强度和损伤行为,并提出了一种优化的CFRP复合材料层合板胶接结构。结果表明:CFRP复合材料层合板胶接结构的极限失效载荷随着搭接长度的增大逐渐增加并趋于稳定值,且结构的失效形式逐渐从胶层自身剪切失效过渡到邻近胶层的层合板层间分层失效;CFRP复合材料层合板胶接结构的连接强度和损伤行为随着铺层方式的不同而改变,通过对3种铺层方式的对比和分析,得到性能最好的铺层方式是[0₃/90₃]_2S;在搭接长度为5~20 mm时,通过对搭接长度进行优化,得到单搭胶接结构的最优搭接长度是17 mm,双搭胶接结构的最优搭接长度是19.3 mm,与搭接长度为20 mm相比,单搭胶接结构和双搭胶接结构的连接强度分别提高了13.26%和0.43%。      

Experimental investigation into bond behavior of CFRP sheets attached to concrete using EBR and EBROG techniques

Over the last decade, an extreme increase in the application of fiber reinforced polymers (FRPs) for strengthening of reinforced concrete (RC) structures has been observed. The most common technique for strengthening of RC members utilizing FRP reinforcements is externally bonded reinforcement (EBR) technique. Despite certain benefits of the technique such as simple and rapid installation, the main problem which has greatly hampered the use of EBR method is premature debonding of FRP composite from concrete substrate. Recently, grooving method (GM) has been introduced as an alternative to conventional EBR technique. Grooving with the special technique of externally bonded reinforcement on grooves (EBROG) has yielded promising results in postponing or, in some cases, completely elimination of undesirable debonding failure in flexural/shear strengthened RC beams. Consequently, the main intention of the current study is to make a comparison between FRP-to-concrete bond behavior of EBR and EBROG techniques by means of single-shear bond tests. To do so, CFRP sheets were adhered to 16 concrete prism specimens using EBR and EBROG techniques. The specimens were then subjected to single-shear bond test and the results were compared. A non-contact, full field deformation measurement technique, i.e. particle image velocimetry (PIV) was utilized to investigate the bond behavior of the strengthened specimens. Successive digital images were taken from each specimen undergoing deformation during the test process. Images were then analyzed utilizing PIV method and load–slip behavior as well as slip and strain profiles along the strengthening CFRP strips were reported. Experimental results of the current study strongly verify the capability of GM for strengthening RC members to completely eliminate the debonding failure.     

Fire behaviour of thermally insulated RC beams strengthened with NSM-CFRP strips: Experimental study

This paper presents the results of fire resistance tests on reinforced concrete (RC) beams flexurally strengthened with carbon fibre reinforced polymer (CFRP) strips installed according to the near surface mounted (NSM) technique using two different adhesives. The beams were simultaneously subjected to a service load and the ISO 834 standard fire. Different fire protection schemes were studied, comprising a thinner insulation layer along the bottom soffit of the beams and a thicker one at the CFRP anchorage zones. The main objectives of this paper were (i) to understand in further depth the fire behaviour of NSM-strengthened RC beams, in particular the structural effectiveness of the strengthening system during fire, (ii) to evaluate the efficiency of the above-mentioned fire protection strategy in extending the CFRP mechanical contribution during fire, and (iii) to compare the fire performance of the NSM-strengthening system with that of the alternative externally bonded reinforcement (EBR) technique, recently investigated under similar test conditions. The results obtained showed that using the adopted insulation schemes (i.e., thicker insulation at the anchorage zone and thinner insulation in the current zone), even after the CFRP-concrete bond is highly damaged in the central zone of the beams, the strengthening system is able to retain its structural effectiveness through a cable mechanism: for insulation thicknesses of 25 mm (current zone) and 50 mm (anchorage zones), the fire resistance of the strengthening system was extended up to 114 min. The loss of effectiveness of the CFRP system occurred when the average temperature in the adhesive at the CFRP anchorage zones attained values ranging from 2.2 to 5.6 times its glass transition temperature (T_g). The comparison with the EBR-strengthened beams confirmed the much better performance of the NSM strengthening.     

Effect of carbon nanotube modified epoxy adhesive on CFRP-to-steel interface

The effects of carbon nanotube (CNT) modified epoxy adhesive on CFRP-to-steel interfaces were investigated using double strap joints. The bond behaviours studied were failure modes, bond interface at microlevel, bond strength, effective bond length, CFRP strain distribution and bond-slip relationships.For the first time, a novel type of failure in the CFRP-steel joint was discovered, attributable to weak bonding between woven mesh and CFRP fibres. This failure mode prevented exploitation of the full potential of the carbon fibres and the CNT modified epoxy adhesive. Joints bonded with CNT-epoxy adhesive had an effective bond length of about 60 mm, whereas that of joints bonded with pure epoxy was about 70 mm. The CNT-epoxy adhesive can transfer more load from the host structure to the bonded CFRP laminates, consequently modifying bond behaviour. It is therefore expected that CNT-epoxy nanocomposites will assist in the strengthening and rehabilitation of steel infrastructures using CFRP laminates.     

Bond-slip model for FRP-to-concrete bonded joints under external compression

The influence of compressive stresses exerted on FRP-concrete joints created by external strengthening of structural members on the performance of the system requires better understanding especially when mechanical devices are used to anchor the externally bonded reinforcement (EBR). The numerical modelling of those systems is a tool that permits insight into the performance of the corresponding interfaces and was used in the present study, essentially directed to analyse the effectiveness of EBR systems under compressive stresses normal to the composite surface applied to GFRP-to-concrete interfaces. The compressive stresses imposed on the GFRP-to-concrete interface model the effect produced by a mechanical anchorage system applied to the EBR system. An experimental program is described on which double-lap shear tests were performed that created normal stresses externally applied on the GFRP plates. A corresponding bond-slip model is proposed and the results of its introduction in the numerical analysis based in an available 3D finite element code are displayed, showing satisfactory agreement with the experimental data. The results also showed that lateral compressive stresses tend to increase the maximum bond stress of the interface and also originate a residual bond stress which has significant influence on the interface strength. Also, the strength of the interface increases with the increase of the bonded length which have consequences on the definition of the effective bond length.     

Analytical approach for the flexural analysis of RC beams strengthened with prestressed CFRP

The objective of this paper is to propose a simplified analytical approach to predict the flexural behavior of simply supported reinforced-concrete (RC) beams flexurally strengthened with prestressed carbon fiber reinforced polymer (CFRP) reinforcements using either externally bonded reinforcing (EBR) or near surface mounted (NSM) techniques. This design methodology also considers the ultimate flexural capacity of NSM CFRP strengthened beams when concrete cover delamination is the governing failure mode. A moment–curvature (M–χ) relationship formed by three linear branches corresponding to the precracking, postcracking, and postyielding stages is established by considering the four critical M–χ points that characterize the flexural behavior of CFRP strengthened beams. Two additional M–χ points, namely, concrete decompression and steel decompression, are also defined to assess the initial effects of the prestress force applied by the FRP reinforcement. The mid-span deflection of the beams is predicted based on the curvature approach, assuming a linear curvature variation between the critical points along the beam length. The good predictive performance of the analytical model is appraised by simulating the force–deflection response registered in experimental programs composed of RC beams strengthened with prestressed NSM CFRP reinforcements.     

内嵌碳纤维增强塑料板条抗弯加固混凝土梁试验研究

按照正常配筋浇筑了15根钢筋混凝土梁,在部分混凝土梁受拉区保护层内按照不同尺寸沿梁轴向开槽,在槽内嵌入碳纤维增强塑料(Carbon Fiber Reinforced Plastic,简称CFRP)板条,用专用树脂对槽道进行充填,并对这些梁进行弯曲试验。研究了内嵌碳纤维增强塑料板条加固后混凝土梁的破坏形态、开裂弯矩、极限承载力情况,并与外贴等量碳纤维板条的混凝土梁进行了比较;分析了碳纤维板条加固量及开槽尺寸对承载力的影响及混凝土梁的变形和裂缝发展随加固量及开槽尺寸变化的情况。研究表明,与未加固梁相比,内嵌CFRP板条加固梁的极限承载力提高了11.2%―41.7%;与外贴CFRP板条加固梁相比,其极限承载力提高了15.5%―22.7%。     

Artgleiche und artverschiedene reibrührgeschweißte Verbindungen aus AA2124+25 % SiC und AA2024

Similar and dissimilar friction stir welded joints made from AA2124+25 % SiC and AA2024 An aluminium matrix composite (AMC) consisting of an AA2124 matrix reinforced by 25 vol.% SiC particles was used to produce similar AMC+AMC and dissimilar AMC+2024‐T3 joints by friction stir welding. When the particle reinforced composite was located on the retreating side, material mixing was less intense for dissimilar joints. Nevertheless, a higher strength has been determined for this arrangement due to a hook‐like interlocking of both materials. Tensile test and S‐N fatigue behaviour is shown to be compromised by alignment of the reinforcement particles perpendicular to loading direction already in the particle reinforced base material. Welding residual stresses were determined through the cut‐compliance method in terms of stress intensities acting at the crack tip. The underlying residual stress distribution in the un‐cracked structure was calculated by the weight function method. Longitudinal tensile residual stresses were found to be higher in the monolithic material as compared to the particle reinforced composite. This held true both for similar and within dissimilar joints. Growth behaviour of cracks crossing the joint line was described and correlated with residual stresses for similar joints.     

Mechanical behaviour of corroded RC beams strengthened by NSM CFRP rods

Corrosion of steel in reinforced concrete leads to several major defects. Firstly, a reduction in the cross-sectional area of the reinforcement and in its ductility results in premature bar failure. Secondly, the expansion of the corrosion products causes concrete cracking and steel–concrete bond deterioration and also affects the bending stiffness of the reinforced concrete members, causing a reduction in the overall load-bearing capacity of the reinforced concrete beams. This paper investigates the validity of a repair technique using Near Surface Mounted (NSM) carbon-fibre-reinforced polymer (CFRP) rods to restore the mechanical performance of corrosion-damaged RC beams. In the NSM technique, the CFRP rods are placed inside pre-cut grooves and are bonded to the concrete with epoxy adhesive.Experimental results were obtained on two beams: a corroded beam that had been exposed to natural corrosion for 25 years and a control beam, (both are 3 m long) repaired in bending only. Each beam was repaired with one 6-mm-diameter NSM CFRP rod. The beams were tested in a three-point bending test up to failure. Overall stiffness and crack maps were studied before and after the repair. Ultimate capacity, ductility and failure mode were also reviewed. Finally some comparisons were made between repaired and non-repaired beams in order to assess the effectiveness of the NSM technique. The experimental results showed that the NSM technique improved the overall characteristics (ultimate load capacity and stiffness) of the control and corroded beams and allowed sufficient ductility to be restored to the repaired corroded elements, thus restoring the safety margin, despite the non-classical mode of failure that occurred in the corroded beam, with the separation of the concrete cover due to corrosion products.     

Effect of initial damage level and patch configuration on the fatigue behaviour of reinforced steel plates

The application of carbon fibre reinforced polymer composites externally bonded on cracked steel plates is an effective system in extending the fatigue life of these structural elements. In particular, composite patches bonded on the crack tip region reduce the stress concentration and the crack opening displacement, leading to an extension of the fatigue life. In order to additionally show the effectiveness of this kind of reinforcing technique, experimental tests were performed at the laboratories of the Politecnico di Milano. Fatigue tests were executed on single edge notched tension specimens reinforced by pultruded strips bonded to a single side (non‐symmetric reinforcement). Different patch configurations (reinforcement stiffness and patch location) and initial damage levels were considered as parameters influencing the repair effectiveness in extending the fatigue life. The results showed that the use of carbon fibre reinforced polymer materials bonded around the tip region allows extending the fatigue life for different amount of initial damage level. Finally, this work provides some useful information for the more efficient repair configuration.