Heat Transfer in Coiled Square Tubes for Laminar Flow of Slurry of Microencapsulated Phase Change Material

Passive heat transfer enhancement using a slurry of microencapsulated phase-change material (MEPCM) flowing in a laminar regime through a coiled duct of square cross section was evaluated. The phase-change material is n-octadecane. The flow behavior and heat transfer performance of water and MEPCM suspensions in various configurations (conical spiral, in-plane spiral, and helical spiral) of coiled tubes of square cross section was investigated. The results are compared with those for water as the base fluid flowing through a straight tube. A computational fluid dynamics (CFD) approach is used to simulate the laminar flow of water with MEPCM suspension in these geometries. The liquid suspension properties are expressed as functions of the volumetric concentration of MEPCM particles and the temperature. Improved heat transfer performance was obtained as the concentration of MEPCM suspension increased from 1 to 10%. However, the overall performance in terms of the pumping power consumed for unit heat transferred worsened.     

Laminar heat transfer performance of power law fluids in coiled square tube with various configurations

This study addresses heat transfer performance of laminar non-Newtonian fluid flow in various configurations of coiled square tubes e.g., in-plane spiral ducts, helical spiral ducts and conical spiral ducts. The non-Newtonian fluid considered in this study is the aqueous solution of carboxymethyl cellulose (CMC) which is modeled as power-law fluid. Effects of tube geometries, power-law index (concentration of CMC) and other parameters are quantified and discussed to analyze flow behavior and heat transfer performance. Results are compared with those for a straight square tube of the same length as that used to form the coils. A Figure of Merit is defined to compare the heat transfer performance of different geometries with respect to the pumping power. The results suggest that CMC solution yields better heat transfer performance of about twice than that of water at Re ~ 1000. Among all considered designs, helical coil gives the best heat transfer performance; however, when the pumping power is considered, in-plane coil design performs the best in term of Figure of Merit.     

Analysis of coiled-tube heat exchangers to improve heat transfer rate with spirally corrugated wall

Steady heat transfer enhancement has been studied in helically coiled-tube heat exchangers. The outer side of the wall of the heat exchanger contains a helical corrugation which makes a helical rib on the inner side of the tube wall to induce additional swirling motion of fluid particles. Numerical calculations have been carried out to examine different geometrical parameters and the impact of flow and thermal boundary conditions for the heat transfer rate in laminar and transitional flow regimes. Calculated results have been compared to existing empirical formulas and experimental tests to investigate the validity of the numerical results in case of common helical tube heat exchanger and additionally results of the numerical computation of corrugated straight tubes for laminar and transition flow have been validated with experimental tests available in the literature. Comparison of the flow and temperature fields in case of common helical tube and the coil with spirally corrugated wall configuration are discussed. Heat exchanger coils with helically corrugated wall configuration show 80–100% increase for the inner side heat transfer rate due to the additionally developed swirling motion while the relative pressure drop is 10–600% larger compared to the common helically coiled heat exchangers. New empirical correlation has been proposed for the fully developed inner side heat transfer prediction in case of helically corrugated wall configuration.     

Numerical analysis of laminar heat transfer performance of in-plane spiral ducts with various cross-sections at fixed cross-section area

A numerical approach is carried out to investigate the heat transfer performance of in-plane spiral ducts with various cross sections – rectangular, square, triangular, trapezoidal, circular and half circular. Simulations were carried out at a constant inlet Reynolds number at fixed cross section area for both constant wall temperature and constant wall heat flux conditions. Results are compared to straight ducts of the same cross sections and at the same length as the coiled ducts. The effects of Reynolds number and Prandtl number are also discussed for various geometries. The results are presented and are aimed to determine the advantages, limitations and effects of in-plane spiral ducts of various cross sections on the flow and heat transfer characteristics when the cross section area is fixed.     

Experimental investigation on the convective heat transfer of nanofluid flow inside vertical helically coiled tubes under uniform wall temperature condition

In this study, heat transfer enhancement of a nanofluid flow inside vertical helically coiled tubes has been investigated experimentally in the thermal entrance region. The temperature of the tube wall was kept constant at around 95 °C to have isothermal boundary condition. Experiments were conducted for fluid flow inside straight and helical tubes. In these experiments, the effects of a wide range of different parameters such as Reynolds and Dean numbers, geometrical parameters and nanofluid weight fractions have been studied. In order to investigate the effect of the fluid type on the heat transfer, pure heat transfer oil and nanofluids with weight concentrations of 0.1, 0.2 and 0.4% were utilized as the working fluid. The thermo-physical properties of the working fluids were extremely temperature dependent; therefore, rough correlations were proposed to predict their properties. Based on the experimental data, utilizing helical coiled tubes instead of straight ones enhances the heat transfer rate remarkably. Besides, nanofluid flows showed much higher Nusselt numbers compared to the base fluid flow. Finally, it was observed that combination of the two enhancing methods has a noticeably high capability to the heat transfer rate.     

Investigation of potential of improvement of helical coils based on avoidable and unavoidable exergy destruction concepts

An inevitable problem challenges heat exchanger designers is that the heat transfer augmentation in a thermal system is always achieved at the expense of an increase in pressure loss. Thus, the trade-off by choosing the most proper configuration and best flow condition has become the critical problem for design work. The brief survey on literature shows that optimal Reynolds number of laminar forced convection in a helical tube, was specified based on minimum entropy generation. Therefore, the present study analyzes the thermodynamic potential of improvement for steady, laminar, fully developed, forced convection in a helical coiled tube subjected to uniform wall temperature based on the concept of avoidable and unavoidable exergy destruction. The influence of various parameters such as coil curvature ratio, dimensionless inlet temperature difference, dimensionless passage length of the coil, and fluid properties on avoidable exergy destruction have been investigated for water as working fluid. Results show considerable potential of thermodynamic optimization of helical coil tubes. In addition, a relation for determining the amount of optimum Dean Number is proposed for the range considered in the present study.     

Heat transfer augmentation in 3D internally finned and microfinned helical tube

Experiments are performed to investigate the single-phase flow and flow-boiling heat transfer augmentation in 3D internally finned and micro-finned helical tubes. The tests for single-phase flow heat transfer augmentation are carried out in helical tubes with a curvature of 0.0663 and a length of 1.15 m, and the examined range of the Reynolds number varies from 1000 to 8500. Within the applied range of Reynolds number, compared with the smooth helical tube, the average heat transfer augmentation ratio for the two finned tubes is 71% and 103%, but associated with a flow resistance increase of 90% and 140%, respectively. A higher fin height gives a higher heat transfer rate and a larger friction flow resistance. The tests for flow-boiling heat transfer are carried out in 3D internally micro-finned helical tube with a curvature of 0.0605 and a length of 0.668 m. Compared with that in the smooth helical tube, the boiling heat transfer coefficient in the 3D internally micro-finned helical tube is increased by 40-120% under varied mass flow rate and wall heat flux conditions, meanwhile, the flow resistance is increased by 18-119%, respectively.     

基于Fluent螺旋槽管的传热特性数值模拟

根据螺旋槽管的结构特点及传热特性,建立了三种不同槽口形状的螺旋槽管与光滑管换热器的三维模型。以水为工质,运用 Fluent流体分析软件,采用k-ε湍流模型,研究了三种不同槽口形状的螺旋槽管与光滑管换热器在换热过程中的速度场和温度场,得到了不同槽口形状和光滑管的壁面Nusselt数。结果表明。在相同壳程和雷诺数的情况下,螺旋槽管比光滑管的换热能力提高了6．7％-37．6%,其中三角彤槽和矩形槽螺旋槽管的换热能力提高最大,从而强化了传热。为谊产品的理论进一步研究和实验研究奠定了基础,为谊产品的设计和推广应用提供了依据。     

An experimental study of thermal performance of shell-and-coil heat exchangers

In the present study an experimental investigation of the mixed convection heat transfer in a coil-in-shell heat exchanger is reported for various Reynolds and Rayleigh numbers, various tube-to-coil diameter ratios and dimensionless coil pitch. The purpose of this article is to assess the influence of the tube diameter, coil pitch, shell-side and tube-side mass flow rate over the performance coefficient and modified effectiveness of vertical helical coiled tube heat exchangers. The calculations have been performed for the steady-state and the experiments were conducted for both laminar and turbulent flow inside coil. It was found that the mass flow rate of tube-side to shell-side ratio was effective on the axial temperature profiles of heat exchanger. The results also indicate that the ? − NTU relation of the mixed convection heat exchangers was the same as that of a pure counter-flow heat exchanger.     

Large eddy simulation of turbulent flow and heat transfer in outward transverse and helically corrugated tubes

Turbulent flow and heat transfer in outward transverse and helically corrugated tubes are performed with large eddy simulation by the ANSYS Fluent software. The prediction accuracy is validated by comparison with experimental data and empirical correlations for a wavy surface wall and smooth tube, respectively. The turbulent flow patterns, local heat transfer, and friction factor are discussed. The results show that the secondary and turbulent eddies are inhibited by the spiral flow. Otherwise, the flow impact of the wall is the key factor for heat transfer enhancement, and the spiral flow has of small effect on heat transfer performance, however it can decrease the flow resistance significantly. The overall heat transfer performance for the helical corrugated tube is 1.23, which is superior to the value of 1.18 for the transverse corrugated tube.     

氦气冲刷螺旋管束传热的数值研究

采用CFD软件对氦气冲刷螺旋管束的传热特性进行了数值模拟。计算时采用了轴对称简化模型;湍流模拟采用低Re k-ε模型。通过与实验数据对比,发现低Re模型比壁面函数法更适合计算冲刷管束类型的流动。计算结果表明,顺排管束前几层平均Nu高于叉排管束,而深层管平均Nu低于叉排管束;管列距离较大时排列方式对深层管的传热影响很小;管束与边界距离约为管束中心部分氦气流道宽度的一半时,各列传热管传热和氦气出口温度都较为均匀;管束横向位置发生偏移将导致管束内流动、传热出现不均匀。结果对于螺旋管蒸汽发生器设计具有参考意义。     

Numerical Simulation and Optimization of Enhanced Heat Transfer in Helical Oval Tubes: Effect of Helical Oval Tube Modification,Pitch Ratio,and Depth Ratio

ABSTRACT

Flow and heat transfer behaviors in the helical oval tube, alternate-twisted-direction helical oval tube and regularly spaced helical oval tubes were numerically investigated. The helical oval tubes with eight oval tube depth ratios (0.03, 0.04, 0.05, 0.06, 0.07, 0.10, 0.15, and 0.20) and nine oval tube pitch ratios (0.6, 0.8, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, and 4.0) were examined in turbulent regime, Reynolds number ranged from 5000 to 20,000. The computational results showed that fully developed periodic flow and heat transfer in helical oval tubes commenced at around entrance length to characteristic diameter of 8–9. The decreasing depth ratio and increasing pitch ratio helped to reduce the pressure loss of the tube heat exchanger. The maximum thermal performance of 1.30 was obtained by the use of the helical oval tube with depth ratio of 0.05 and pitch ratio of 0.6 at the lowest Reynolds number of 5000. At similar conditions, typical helical oval tubes offered better heat transfer rate and thermal performance than helical oval tubes with alternate axes and regularly spaced helical oval tubes.     

Effect of curvature ratios on the heat transfer and flow developments in the horizontal spirally coiled tubes

Effect of curvature ratios on the heat transfer and flow developments in the horizontal spirally coiled tubes are investigated. The spirally coiled tube is fabricated by bending a 8.00 mm diameter straight copper tube into a spiral-coil of five turns. The spirally coiled tube with three different curvature ratios of 0.02, 0.04, 0.05 under constant wall temperature are tested. Cold water entering the innermost turn flows along the spiral tube and flows out at the outermost turn. The turbulent flow and heat transfer developments are simulated by using the k–ε standard turbulence model. A finite volume method with an unstructured nonuniform grid system is employed for solving the model. The simulated results are validated by comparing with the present experiment. The predicted results for the convective heat transfer and flow characteristics are reasonable agreement with the experiments. The centrifugal force has significant effect on the enhancements of heat transfer and pressure drop. In addition, due to this force, the heat transfer and pressure drop obtained from the spirally coiled tube are higher than those from the straight tube.     

Numerical study on heat transfer and pressure drop characteristics of fluid flow in an inserted coiled tube type three fluid heat exchanger

The paper presents numerical investigations of a three fluid heat exchanger (TFHE), which is an improvement on the double pipe heat exchanger, where a helical tube is inserted in the annular space between two straight pipes. The helical tube side fluid, that is, hot water continuously transfers heat to the outer annulus side fluid and innermost tube side fluid. The heat transfer and pressure drop characteristics of the TFHE are assessed for different flow rates and inlet temperatures. With an increment in the volumetric flow rate of the helical tube side fluid and outer annulus side fluid, the overall heat transfer coefficient increases, and the effectiveness decreases for heat transfer from the helical tube side fluid to outer annulus side fluid in both parallel flow and counter flow configurations. It is also observed that with increment in the helical tube side fluid inlet temperature, the overall heat transfer coefficient and effectiveness increases for heat transfer from the helical tube side fluid to outer annulus side fluid in both flow configurations. The parameter, JF factor, has been proposed to evaluate the thermohydraulic behavior of the TFHE, where it is obtained that the behavior of the TFHE is better at a lower helical tube side fluid velocity and higher outer annulus side fluid velocity.     

不同纵向涡发生器流动传热的数值模拟

利用三维数值模拟的方法对带有3种异形纵向涡发生器的H型翅片椭圆管换热器的空气侧流动传热特性进行研究。基于H型翅片椭圆管束,讨论了在不同雷诺数下,纵向涡发生器的摆放位置、摆放攻角和形状对空气侧流动传热的影响。研究表明:纵向涡发生器能够将高能量的流体引向流速较低的壁面区域,使冷热流体之间的混合加剧,增强流体的湍流动能,进而达到强化传热的效果;与无纵向涡发生器的管束相比,带纵向涡发生器管束的传热效果有明显的提高;当纵向涡发生器后置时,换热器的传热效果最优;在雷诺数相同,攻角为30°时,流体的传热性能和阻力特性均达到最优;相同攻角摆放时,椭圆角矩形发生器的传热性能和阻力因子均优于其他两种形式的发生器。研究结果为烟气余热回收系统换热器传热性能强化提供理论依据。     

Numerical investigation on conjugate heat transfer to supercritical CO2 in membrane helical coiled tube heat exchangers

ABSTRACT

Conjugate heat transfer to supercritical CO₂ in membrane helical coiled tube heat exchangers has been numerically investigated in the present study. The purpose is to provide detailed information on the conjugate heat transfer behavior for a better understanding of the abnormal heat transfer mechanism of supercritical fluid. It could be concluded that the supercritical fluid mass flux and vertical/horizontal placement would significantly affect the abnormal heat transfer phenomenon in the tube side. The flow field of supercritical fluid is affected by both the buoyancy and centrifugal force in the conjugate heat transfer process. The local wall temperature and heat transfer coefficient in the tube side would rise and fall periodically for the horizontal heat exchanger, but this phenomenon will gradually disappear with the increase of the mass flow rate or fluid temperature in the tube side. The dual effects of buoyancy force and centrifugal force lead to the deflection of the second flow direction for the vertical placement, which further results in the heat transfer deterioration region on the top-generatrix wall for the downward flow being larger than that for the upward flow.     

螺旋槽管换热过程的三维速度场与温度场耦合数值模拟

根据螺旋槽管换热器结构特点及传热特性,建立了以水为工质的换热器流动与传热的三维几何模型。运用有限元分析软件ANSYS模拟出换热器在换热过程中速度场与温度场的状况,分别得到了螺旋槽管内壁与外壁的对流换热系数。结果表明:槽深越大,随着Re增大,换热性能越好;当Re较小时,螺距越大,换热效果降低。其与该类光管换热器相比,得出螺旋槽管的换热系数是光管的2.5倍左右,强化了传热,为此产品的进一步理论研究和推广应用提供了依据。     

An empirical study on heat transfer and pressure drop characteristics of CuO–base oil nanofluid flow in a horizontal helically coiled tube under constant heat flux

An experimental investigation has been carried out to study the heat transfer and pressure drop characteristics of nanofluid flow inside horizontal helical tube under constant heat flux. The nanofluid is prepared by dispersion of CuO nanoparticle in base oil and stabilized by means of an ultrasonic device. Nanofluids with different particle weight concentrations of 0.5%, 1% and 2% are used. The effect of different parameters such as flow Reynolds number, fluid temperature and nanofluid particle concentration on heat transfer coefficient and pressure drop of the flow are studied. Observations show that by using the helically coiled tube instead of the straight one, the heat transfer performance is improved. Also, the curvature of the tube will result in the pressure drop enhancement. In addition, the heat transfer coefficient as well as pressure drop is increased by using nanofluid instead of base fluid. Furthermore, the performance evaluation of the two enhanced heat transfer techniques studied in this investigation shows that applying helical tube instead of the straight tube is a more effective way to enhance the convective heat transfer coefficient compared to the second method which is using nanofluids instead of the pure liquid.     

Numerical investigation for improved heat transfer characteristics in micro‐fin tubes

Generally, internal micro‐fin tubes are used for increasing the life and performance of electronic devices. The micro‐fins enhance the heat transfer rate by increasing the surface area with an increase of the pressure drop. In this study, heat transfer and pressure drop are analyzed by varying Reynolds number with the increase in the number of fins in tubes. Heat transfer and pressure drop, together with turbulence kinetic energy of micro‐fin tubes (helical and straight) and a smooth tube, have been evaluated for different Reynolds numbers (60 000, 40 000, 20 000, and 2000) at a constant temperature of 350 K, which clearly establishes laminar to turbulent flow. It is observed that the helical micro‐fin tube has a better result compared with the straight micro‐fin tube and smooth tube at Reynolds numbers 60 000, 40 000, and 20 000 at velocity 2, 1, and 0.5 m/s, respectively. This study is an attempt to establish a comparison of different micro‐fin geometries with varying Reynolds numbers, concluding that a high Reynolds number is suitable for the same.     

Experimental study on titanium heat exchanger used in a gas fired water heater for latent heat recovery

In general, latent heat recovery is usually accompanied by the corrosion of the heat exchanger, which is caused by the strongly acidic condensate when the temperature of the flue gas is lowered below the acid dew point. The present study has been conducted to investigate the heat and mass transfer characteristics in a titanium heat exchanger with excellent corrosion resistance used for waste heat recovery with the condensation arranged in a gas fired water heater. In addition, the thermal efficiency of the gas fired water heater was evaluated based on the net calorific value at the maximum rated output during latent heat recovery from the exhaust flue gas. Parametric studies were conducted for the flue gas flow rate, inlet temperature and mass flow rate of the supplied water, respectively. Different arrangements of the tubes of the heat exchanger including in-line and staggered configurations were investigated. The experimental results indicate that the thermal efficiency of the gas fired water heater with a latent heat recovery (LHR) heat exchanger was enhanced by about 10% compared with conventional instantaneous water heaters, i.e., water heaters without heat recovery. In addition, in terms of the Nusselt number and the Sherwood number, the heat and mass transfer performance of the staggered tube bank type were approximately 50% and 10% higher than that on the in-line tube bank type when the Reynolds number of the flue gas was 10³.