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1.
Yoshikazu Suzuki Masahiro Tsukatsune Susumu Yoshikawa Peter E. D. Morgan 《Journal of the American Ceramic Society》2005,88(11):3283-3286
Porous Al2 O3 /20 vol% LaPO4 and Al2 O3 /20 vol% CePO4 composites with very narrow pore-size distribution at around 200 nm have been successfully synthesized by reactive sintering at 1100°C for 2 h from RE2 (CO3 )3 · x H2 O (RE = La or Ce), Al(H2 PO4 )3 and Al2 O3 with LiF additive. Similar to the previously reported UPC-3Ds (uniformly porous composites with a three-dimensional network structure, e.g. CaZrO3 /MgO system), decomposed gases in the starting materials formed a homogeneous open porous structure with a porosity of ∼40%. X-ray diffraction, 31 P magic-angle spinning nuclear magnetic resonance, scanning electron microscopy, and mercury porosimetry revealed the structure of the porous composites. 相似文献
2.
A method is proposed to prepare Al2 O3 -AlN-Ni composites. The composites are prepared by sintering Al2 O3 /NiAl powder mixtures at 1600°C in a mixture of nitrogen and carbon monoxide. The presence of NiAl particles raises the green density of Al2 O3 /NiAl powder compacts. During sintering, NiAl reacts with nitrogen to form AlN and Ni inclusions. A volume expansion accompanies the reaction. Because of the high green density and the reaction, the volume shrinkage of the Al2 O3 -AlN-Ni composite decreases with the increase of added NiAl content. 相似文献
3.
YPSZ/Al2 O3 -platelet composites were fabricated by conventional and tape-casting techniques followed by sintering and HIPing. The room-temperature fracture toughness increased, from 4.9 MPa·m1/2 for YPSZ, to 7.9 MPa·m1/2 (by the ISB method) for 25 mol% Al2 O3 platelets with aspect ratio = 12. The room-temperature fiexural strength decreased 21% and 30% (from 935 MPa for YPSZ) for platelet contents of 25 vol% and 40 vol%, respectively. Al2 O3 platelets improved the high-temperature strength (by 110% over YPSZ with 25 vol% platelets at 800°C and by 40% with 40 vol% platelets at 1300°C) and fracture toughness (by 90% at 800°C and 61% at 1300°C with 40 vol% platelets). An amorphous phase at the Al2 O3 -platelet/YPSZ interface limited mechanical property improvement at 1300°C. The influence of platelet alignment was examined by tape casting and laminating the composites. Platelet alignment improved the sintered density by >1% d th , high-temperature strength by 11% at 800°C and 16% at 1300°C, and fracture toughness by 33% at 1300°C, over random platelet orientation. 相似文献
4.
The mechanical properties of the Al2 O3 -NiAl system are investigated in the present study. Specimens containing 0 to 100 vol% NiAl in Al2 O3 were prepared by hot pressing. Both the strength and toughness of the Al2 O3 -NiAl composites are higher than the values predicted by the rule of mixtures. The grain growth of Al2 O3 and NiAl in the composites is constrained by each component. The increase in strength is thus partly attributed to microstructural refinement. The toughness enhancement is contributed by a combination of crack deflection and crack bridging. 相似文献
5.
The composite sol—gel (CSG) technology has been utilized to process SiC—Al2 O3 ceramic/ceramic particulate reinforced composites with a high content of SiC (up to 50 vol%). Alumina sol, resulting from hydrolysis of aluminum isopropoxide, has been utilized as a dispersant and sintering additive. Microstructures of the composites (investigated using TEM) show the sol-originating phase present at grain boundaries, in particular at triple junctions, irrespective of the type of grain (i.e., SiC or Al2 O3 ). It is hypothesized that the alumina film originating from the alumina sol reacts with SiO2 film on the surface of SiC grains to form mullite or alumina-rich mullite-glass mixed phase. Effectively, SiC particles interconnect through this phase, facilitating formation of a dense body even at very high SiC content. Comparative sinterability studies were performed on similar SiC—Al2 O3 compositions free of alumina sol. It appears that in these systems the large fraction of directly contacting SiC—SiC grains prevents full densification of the composite. The microhardness of SiC—Al2 O3 sol—gel composites has been measured as a function of the content of SiC and sintering temperature. The highest microhardness of 22.9 GPa has been obtained for the composition 50 vol% SiC—50 vol% Al2 O3 , sintered at 1850°C. 相似文献
6.
Silvia Schicker Daniel E. García Igor Gorlov Rolf Janssen Nils Claussen 《Journal of the American Ceramic Society》1999,82(10):2607-2612
Wet milling of Al2 O3 -aluminide alloy (3A) precursor powders in acetone has been investigated by milling Fe/Al/Al2 O3 and Fe2 O3 /Al/Al2 O3 powder mixtures. The influence of the milling process on the physical and chemical properties of the milled powders has been studied. Particle refinement and homogenization were found not to play a dominant role, whereas plastic deformation of the metal particles leads to the formation of dislocations and a highly disarranged polycrystalline structure. Although no chemical reactions among the powder components in Fe2 O3 /Al/Al2 O3 powder mixtures were observed, the formation of a nanocrystalline, ordered intermetallic FeAl phase in Fe/Al/Al2 O3 powder mixtures caused by mechanical alloying was detected. Chemical reactions of Fe and Al particle surfaces with the atmosphere and the milling media lead to the formation of highly porous hydroxides on the particle surfaces. Hence the specific surface area of the powders increases, while the powder density decreases during milling. The fraction of Fe oxidized during milling was determined to be 0.13. The fraction of Al oxidized during milling strongly depends on the metal content of the powder mixture. It ranges between 0.4 and 0.8. 相似文献
7.
Ken-ichi Tajima † Hae Jin Hwang Mutsuo Sando Koichi Niihara 《Journal of the American Ceramic Society》2000,83(3):651-653
Hard lead zirconate titanate (PZT) and PZT/Al2 O3 composites were prepared and the alternating-electric-field-induced crack growth behavior of a precrack above the coercive field was evaluated via optical and scanning electron microscopy. The crack extension in the 1.0 vol% Al2 O3 composite was significantly smaller than that in monolithic PZT and the 0.5 vol% Al2 O3 composite. Secondary-phase Al2 O3 dispersoids were found both at grain boundaries and within grains in the composites. A large number of dispersoids were observed at the grain boundaries in the 1.0 vol% Al2 O3 composite. It appears that the Al2 O3 dispersoids reinforce the grain boundaries of the PZT matrix as well as act as effective pins against microcrack propagation. 相似文献
8.
Ling-Feng He Yi-Wang Bao Yan-Chun Zhou 《Journal of the American Ceramic Society》2009,92(11):2751-2758
ZrO2 –Al2 O3 nanocrystalline powders have been synthesized by oxidizing ternary Zr2 Al3 C4 powders. The simultaneous oxidation of Al and Zr in Zr2 Al3 C4 results in homogeneous mixture of ZrO2 and Al2 O3 at nanoscale. Bulk nano- and submicro-composites were prepared by hot-pressing as-oxidized powders at 1100°–1500°C. The composition and microstructure evolution during sintering was investigated by XRD, Raman spectroscopy, SEM, and TEM. The crystallite size of ZrO2 in the composites increased from 7.5 nm for as-oxidized powders to about 0.5 μm at 1500°C, while the tetragonal polymorph gradually converted to monolithic one with increasing crystallite size. The Al2 O3 in the composites transformed from an amorphous phase in as oxidized powders to θ phase at 1100°C and α phase at higher temperatures. The hardness of the composite increased from 2.0 GPa at 1100°C to 13.5 GPa at 1400°C due to the increase of density. 相似文献
9.
The conditions necessary for synthesizing Al4 SiC4 from mixtures of aluminum, silicon, and carbon and kaolin, aluminum, and carbon, as starting materials, were examined in the present study. The standard Gibbs energy of formation for the thermodynamic reaction SiC( s ) + Al4 C3 ( s ) = Al4 SiC4 ( s ) changed from positive to negative at 1106°C. SiC and Al4 C3 formed as intermediate products when the mixture of aluminum, silicon, and carbon was heated in argon gas, and Al4 SiC4 then formed by reaction of the SiC and Al4 C3 at >1200°C. Al4 C3 , SiO2 , Al2 O3 , SiC, and Al4 O4 C formed as intermediate products when the mixture of kaolin, aluminum, and carbon was heated under vacuum, and Al4 SiC4 formed from a reaction of those intermediate products at >1600°C. 相似文献
10.
Lianjun Wang Ting Wu Wan Jiang Jianlin Li Lidong Chen 《Journal of the American Ceramic Society》2006,89(5):1540-1543
A novel method for the preparation of Al2 O3 –TiN nanocomposites was developed. A mixture of TiO2 , AlN, and Ti powder was used as the starting material to synthesize the Al2 O3 –TiN nanocomposite under 60 MPa at 1400°C for 6 min using spark plasma sintering. X-ray diffractometry, scanning electron microscopy, and transmission electron microscopy were used for detailed microstructural analysis. Dense (up to 99%) nanostructured Al2 O3 –TiN composites were successfully fabricated, the average grain size being less than 400 nm. The fracture toughness ( K I C ) and bending strength (σb ) of the nanostructured Al2 O3 –TiN composites reached 4.22±0.20 MPa·m1/2 and 746±28 MPa, respectively. 相似文献
11.
A composite of 70 vol% Al2 O3 and 30 vol% tungsten carbide was formed by hot-pressing. Simultaneously carbon reacts with an intimate mixture of WO3 and Al2 O3 to form a dense body. The composite approached theoretical density; a 1- to -10-μm carbide phase was uniformly dispersed in a 2-μm Al2 O3 matrix. Maximum density and fine-grained microstructure were obtained when pressure was applied during heating from 1200° to 1600°C and temperature and pressure were then maintained for 20 min. At an initial ratio of 2.8 and 2.9 mol C/mol WO3 , the tungsten appeared as free W, WC, and W2 C. For C/WO3 =3.0 to 3.6, mixtures of W2 C and WC were present, whereas for C/WO3 >3.6, free C appeared with WC. The effects of the hot-pressing parameters are discussed. 相似文献
12.
Takashi Kojima Wataru Sakamoto Toshinobu Yogo Takashi Fujii Shin-ichi Hirano 《Journal of the American Ceramic Society》2000,83(2):281-286
A Ce-TZP/platelike La(Co(Fe0.9 Al0.1 )11 )O19 composite was synthesized in situ while sintering from a mixture of Ce-TZP, La(Fe0.9 Al0.1 )O3 , Fe2 O3 , Al2 O3 , and CoO powders. Platelike La(Co(Fe0.9 Al0.1 )11 )O19 crystals were grown in a dense Ce-TZP matrix after sintering at temperatures of 1200°–1350°C. The temperature range for sintering Ce-TZP/La(Fe,Al)12 O19 composites was expanded widely by substituting Co2+ ions for Fe2+ ions in its structure. The highest value of the bending strength of the Ce-TZP/La(Co(Fe0.9 Al0.1 )11 )O19 composites was 880 MPa, which was higher than that of the Ce-TZP/La(Fe,Al)12 O19 composite (780 MPa) and Ce-TZP (513 MPa). The saturation magnetization of the Ce-TZP/La(Co(Fe0.9 Al0.1 )11 )O19 composite was a constant value of 7.7 emu/g after the composite was sintered at 1200°–1350°C. 相似文献
13.
The preparation of near stoichiometric spinel and alumina-rich spinel composites from Al2 O3 and MgO powders with the addition of Na3 AlF6 up to 4 wt% in the temperature range 700°–1600°C was studied; 98 wt% spinel containing 72 wt% Al2 O3 can be produced from the mixture of 72 wt% (50 at.%) Al2 O3 + 28 wt% (50 at.%) MgO powders with the addition of 1 wt% Na3 AlF6 fired at 1300°C for 1 h. Spinels containing 81–85 wt% Al2 O3 can be produced from either the mixture of 90 wt% (78 at.%) Al2 O3 + 10 wt% (22 at.%) MgO or the mixture of 95 wt% (88 at.%) Al2 O3 + 5 wt% (12 at.%) MgO powders with the addition of 4 wt% Na3 AlF6 in the temperature range 1300°–1600°C by using a torch-flame firing for 3 min, followed by quenching in water, while the same system under slow cooling in a furnace results in spinel containing 74–76 wt% Al2 O3 . Microscopic studies indicate that the alumina-rich spinel composites consist of a continuous majority spinel phase and an isolated minority corundum phase, regardless of slow cooling in a furnace or quenching in water. 相似文献
14.
Xiaowei Yin Nahum Travitzky Peter Greil 《Journal of the American Ceramic Society》2007,90(7):2128-2134
Nanolaminates with a layered M N +1 AX N crystal structure (with M: transition metal, A: group element, X: carbon or nitrogen, and N =1, 2, 3) offer great potential to toughen ceramic composites. A ternary Ti3 AlC2 carbide containing ceramic composite was fabricated by three-dimensional printing of a TiC+TiO2 powder mixture and dextrin as a binder. Subsequent pressureless infiltration of the porous ceramic preform with an Al melt at 800°–1400°C in an inert atmosphere, followed by reaction of Al with TiC and TiO2 finally resulted in the formation of a dense multiphase composite of Ti3 AlC2 –TiAl3 –Al2 O3 . A controlled flaw/strength technique was utilized to determine fracture resistance as a function of crack extension. Rising R -curve behavior with increasing crack extension was observed, confirming the operation of wake-toughening effects on the crack growth resistance. Observations of crack/microstructure interactions revealed that extensive crack deflection along the (0001) lamellar sheets of Ti3 AlC2 was the mechanism responsible for the rising R -curve behavior. 相似文献
15.
Hyun M. Jang Jong H. Moon Cheol W. Jang 《Journal of the American Ceramic Society》1992,75(12):3369-3376
Al2 O3 –ZrO2 –SiC whisker composites were prepared by surface-induced coating of the precursor for the ZrO2 phase on the kinetically stable colloid particles of Al2 O3 and SiC whisker. The fabricated composites were characterized by a uniform spatial distribution of ZrO2 and SiC whisker phases throughout the Al2 O3 matrix. The fracture toughness values of the Al2 O3 –15 vol% ZrO2 –20 vol% SiC whisker composites (∼12 MPa.m1/2 ) are substantially greater than those of comparable Al2 O3 –SiC whisker composites, indicating that both the toughening resulting from the process zone mechanism and that caused by the reinforced SiC whiskers work simultaneously in hot-pressed composites. 相似文献
16.
Philippe Boch Thierry Chartier Muriel Huttepain 《Journal of the American Ceramic Society》1986,69(8):191-C
Fracture toughness of ZrO2 -toughened alumina could he increased by macroscopic interfaces, such as those existing in laminated composites. In this work, tape casting was used to produce A/A or A/B laminates, where A and B can be Al2 O3 , Al2 O3 /5 vol% ZrO2 , and Al2 O3 /l0 vol% ZrO2 . An increase of toughness is observed, even in the Al2 O3 /Al2 O3 laminates. 相似文献
17.
Asoke C. D. Chaklader Sankar Das Gupta Edmond C. Y. Lin Boris Gutowski 《Journal of the American Ceramic Society》1992,75(8):2283-2285
Al2 O3 and SiC composite materials have been produced from mixtures of aluminosilicates (both natural minerals and synthetic) and carbon as precursor materials. These composites are produced by heating a mixture of kaolinite (or synthetic aluminosilicates) and carbon in stoichiometric proportion above 1550°C, so that only Al2 O3 and SiC remain as the major phases. A similar process has also been used for synthesizing other composite powders having mixtures of Al2 O3 , SiC, TiC, and ZrO2 in different proportions (all compounds together or selective mixtures of some of them), as desired. The microstructure of hot-pressed dense compacts, produced from these powders, revealed that the SiC phase is distributed very homogeneously, even occasionally within Al2 O3 grains on a nanosize scale. The homogeneous distribution of SiC particles within the system produced high fracture toughness of the hot-pressed material (KIC ∼ 7.0 MPa · m1/2 ) and having Vicker's hardness values greater than 2000 kgf/mm2 . 相似文献
18.
Ramazan Citak Kirk A. Rogers Ken H. Sandhage 《Journal of the American Ceramic Society》1999,82(1):237-240
BaAl2 O4 /aluminum-bearing composites have been synthesized via the low-temperature oxidation of Ba-Al precursors. Ba-Al powder mixtures that were prepared via high-energy vibratory milling were uniaxially pressed into bar-shaped specimens that were then exposed to a series of heat treatments in pure, flowing oxygen at temperatures up to 640°C. Oxidation at a temperature of 300°C resulted in the formation of barium peroxide (BaO2 ). Additional heat treatment at a temperature of 550°C resulted in the consumption of BaO2 and some aluminum to yield BaAl2 O4 and Al4 Ba. The oxidation of Al4 Ba at a temperature of 640°C yielded additional BaAl2 O4 . Microstructural analyses revealed that a well-dispersed, co-continuous mixture of Al2 O3 -excess BaAl2 O4 and 99.5% pure aluminum was produced. 相似文献
19.
Aibing Du Wei Pan Kaleem Ahmad Suilin Shi Zhixue Qu Chunlei Wan 《International Journal of Applied Ceramic Technology》2009,6(2):236-242
LaPO4 /Al2 O3 composites were fabricated by spark plasma sintering. The effects of LaPO4 contents on the mechanical properties of the composites were investigated. The bending strength and fracture toughness can reach the maximum value of 568.2±30 MPa and 4.8±0.5 MPa·m1/2 for the composite with 16.4 vol% LaPO4 addition, respectively. The elastic moduli and hardness of the composites decreased with increasing LaPO4 content. Furthermore, the experimental results show that the composites can be machined by a tungsten carbide drill as the LaPO4 volume fraction is higher than 34.4 vol%. 相似文献
20.
Hae-Won Kim Young-Hag Koh Hyoun-Ee Kim 《Journal of the American Ceramic Society》2000,83(11):2863-2865
The densification behavior and mechanical properties of B4 C hot-pressed at 2000°C for 1 h with additions of Al2 O3 up to 10 vol% were investigated. Sinterability was greatly improved by the addition of a small amount of Al2 O3 . The improvement was attributed to the enhanced mobility of elements through the Al2 O3 near the melting temperature or a reaction product formed at the grain boundaries. As a result of this improvement in the density, mechanical properties, such as hardness, elastic modulus, strength, and fracture toughness, increased remarkably. However, when the amount of Al2 O3 exceeded 5 vol%, the level of improvement in the mechanical properties, except for fracture toughness, was reduced presumably because of the high thermal mismatch between B4 C and Al2 O3 . 相似文献