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光固化快速成型技术及其应用 总被引:1,自引:1,他引:0
一、快速成型技术简介 随着科学技术的发展和社会需求的多样化,产品的竞争愈来愈激烈,更新的周期也越来越短,因而要求设计者不但能根据市场的要求尽快设计出新产品,而且能在尽可能短的时间内制造出原型,从而进行必要的性能测试,同时在征求用户意见的基础上作出相应的修改,最后形成能投放市场的定型产品。用传统的方法制作原型,成本高、周期长,已不能适应日新月异的市场变化。近年来,出现了一种新的制造技术——快速成型技术(Rapid Prototyping,简称RP),它的出现为此问题的解决找到了答案。 相似文献
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快速成型(RP—Rapid Prototyping)技术是80年代后期发展起来的一种新型制造技术,它集CAD/CAM、激光技术、材料科学、计算机和数控技术于一体,被认为是近20年来制造领域的一次重大突破。RP技术以其高度柔性、适宜成型复杂零件的优势正得到越来越广泛的应用。目前商品化的快速成型机价格均很昂贵,致使成型零件的成本比较高。本文提出一种用紫外灯作光源的光纤扫描快速成型方案,它可以有效降低成本,是一种新的三维打印机。 相似文献
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论述光固化立体成型的工艺原理,系统组成和影响原型精度的各种因素及其改善途径,介绍了光固化立体成型的发展现状与应用前景。 相似文献
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一种新的光固化快速成型工艺的研究 总被引:1,自引:0,他引:1
零件的变形是光固化快速成型中经常遇到的问题,它不但影响成型零件的尺寸精度,还会引起结构整体变形、翘曲或层间开裂,更有甚者使得成型过程无法继续进行。此外,变形也是快速成型制造中普遍存在的问题,即使在LOM法中也存在着 相似文献
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光固化零件的变形是光固化成型工艺中必须解决的关键问题之一。论文主要研究了光固化零件的层内应力—应变分布 ,在推导出相关理论公式的基础上 ,指出减小零件变形的有效措施 :采用对称方式扫描固化可以消除拉弯耦合效应 ;采用正交扫描方式可以消除拉剪耦合效应及弯扭耦合效应 ;减小层厚可减少耦合效应。 相似文献
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光固化快速成形技术中的精度研究 总被引:7,自引:0,他引:7
结合激光快速成形LPS-600A系统论述光固化法快速成形技术中的精度概念,分析影响度的各种因素及改善制件精度的途径,讨论原型制件精度的评价标准问题。 相似文献
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基于快速原型技术的产品创新流程再造 总被引:1,自引:0,他引:1
指出了基于快速原型技术产品创新过程中的信息流动是以数字信息为主,从而为创造信息化流程提供了良好的基础条件,并在分析传统职能部门型组织弊端的基础上,讨论了基于快速原型技术产品创新流程的三种常见基本组织形式,分析了其基本功能并对其本质特性进行了详细的研究. 相似文献
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影响激光快速成型精度的因素及对策 总被引:7,自引:0,他引:7
成型精度是快速成型技术在工业应用中的关键问题之一,但目前高的成型精度往往难以保证。本文研究了立体光造型(StereolithgraPhy)过程中影响成型精度的主要因素和解决办法,并提出了智能快速成型的概念。 相似文献
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A New Slicing Procedure for Rapid Prototyping Systems 总被引:7,自引:2,他引:5
Y.-S. Liao Y.-Y. Chiu 《The International Journal of Advanced Manufacturing Technology》2001,18(8):579-585
The current slicing rule of most rapid prototyping (RP) systems cannot ensure unilateral tolerances on the whole prototype
and often results in problems of overcut and undercut on the same part. This drawback leads to unsatisfactory precision of
the part in post processing. In order to reduce the above problems, a new slicing method is proposed in this paper. Based
on the geometry information in a stereolithography (STL) file, an algorithm is developed. The appropriate slicing rule is
selected according to the inner product of the normal vector and working direction of the part, together with the function
of the part to be manufactured. The STL file is cut into 2D sections and an accurate contour is calculated. After the slicing
computation, an appropriate working path is produced. The rules proposed in this paper have been verified. This work contributes
to the improvement of slicing rules in existing RP systems, especially in systems using uniform thickness slicing. It also
improves manufacturing efficiency and working tolerances. 相似文献
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HONG Jun State Key Lab for Manufacturing System Engineering Xi'''' an Jiaotong University Xi''''an China WANG Wei College of Missile PLA Air Force Engineering University Sanyuan China TANG Yiping State Key Lab for Manufacturing System Engineering Xi'''' an Jiaotong University Xi'''' an China 《机械工程学报(英文版)》2006,19(1):14-18
Aiming at the part quality and building time problems in stereolithography (SL) caused by unreasonable building orientation, a part building orientation decision method in SL rapid prototyping (RP) is carried out. Bringing into fall consideration of the deformation, stair-stepping effect, overcure effect and building time related to the part fabrication orientation, and using evaluation function method, a multi-objective optimization model for the building orientation is defined. According to the difference in the angles between normal vectors of triangular facets in standard triangulation language (STL) model and z axis, the expressions of deformation area, stair-stepping area, overcure area are established. According to the characteristics in SL process, part building time is divided into four sections, that is, hatching scanning time, outline scanning time, support building time and layer waiting time. Expressions of each building time section are given. Considering the features of this optimization model, genetic algorithm (GA) is used to derive the optimization objective, related software is developed and optimization results are tested through experiments. Application shows that this method can effectively solve the quality and efficiency troubles caused by unreasonable part building orientation, an automatic orientation-determining program is developed and verified through test. 相似文献
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C. S. Lim P. Eng S. C. Lin C. K. Chua Y. T. Lee 《The International Journal of Advanced Manufacturing Technology》2002,20(1):44-49
Rapid prototyping (RP) and rapid tooling (RT) techniques can be applied to the field of medicine primarily because of their
ability to produce customised profiles and geometries in relatively short lead times. In this paper, the process by which
these techniques can be applied for the production of customised tracheobronchial stents for the purpose of maintaining patency
in an occluded respiratory tract is described. A comparison of RP systems was carried out to establish the preferred RP method
to produce the master model. The vacuum casting RT process was then used to produce the stent. 相似文献
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Dual Material Rapid Prototyping Techniques for the Development of Biomedical Devices. Part 1: Space Creation 总被引:1,自引:0,他引:1
C. L. Liew K. F. Leong C. K. Chua Z. Du 《The International Journal of Advanced Manufacturing Technology》2001,18(10):717-723
Polymeric drug delivery devices play an important role in drug administration. However, the current polymeric drug delivery
device fabrication methods lack precision. This impairs the quality of the devices, resulting in a decrease in the efficiency
and effectiveness of drug delivery. The concept of building parts layer by layer out of powdered raw materials makes selective
laser sintering (SLS) a suitable process for fabricating polymeric matrix drug delivery devices. The current SLS process is
not capable of processing two or more materials separately. This work explores the possibilities of SLS per-forming a dual
material operation by developing two process models. These two processes can then be integrated to form a dual or expanded
multimaterial fabrication technique and act as a foundation for future work in multimaterial applications such as polymeric
drug delivery device fabrication. Accord-ingly, two papers are presented. In this paper, Part 1, the focus is on the first
process, which is a "space" creation technique in which a "space" is created by varying the density of a first representative
material using heat during sintering. Three methods – one based on a vacuum and a place method, and the other two based on
two variations of a laser compacting method – were tested. Results have shown that by varying the laser power during sintering,
it is possible to create channels in which a second material can be deposited. 相似文献
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C. L. Liew K. F. Leong C. K. Chua Z. Du 《The International Journal of Advanced Manufacturing Technology》2002,19(9):679-687
Polymeric drug delivery devices play an important role in drug administration. However, the current polymeric drug delivery
device fabrication methods lack precision. This impairs the quality of the devices, resulting in a decrease in the efficiency
and effectiveness of drug delivery. The concept of building parts layer by layer out of powdered raw materials makes selective
laser sintering (SLS) a suitable process for fabricating polymeric matrix drug delivery devices. The current SLS process is
not capable of processing two or more materials separately. This work explores the possibilities of using SLS to perform a
dual material operation by developing two process models. The two processes can then be integrated to form a dual or multimaterial
fabrication technique and act as a foundation for future work in multimaterial applications such as polymeric drug delivery
device fabrication. Accordingly, two papers are presented.
In this paper, Part 2, the emphasis is on a secondary powder deposition method, which is an electrostatic technique based
on electrography. Developed toner on the photoconductor is scraped off using mechanical shearing and is deposited using an
electrostatic force by electroplating. Results have shown that by reducing the distance between the photoconductor and surface
of deposition, the resolution of the printout can be refined. Other important factors include the efficiency of powder removal
from the photoconductor, printing speed, and the traversing speed during deposition. 相似文献