Synthesis and characterization of poly(ether sulfone) and poly(ether sulfone ketone) copolymers

Poly(ether sulfone) and poly(ether sulfone ketone) copolymers (I–V) were synthesized by the nucleophilic substitution reaction of 4,4′-dihydroxy diphenyl sulfone (DHDPS, A) with various mole proportions 4,4′-difluoro benzophenone (DFBP, B) and 4,4′-difluoro diphenyl sulfone (DFDPS, C) using sulfolane as solvent in the presence of anhydrous K₂CO₃. The polymers were characterized by physicochemical and spectroscopic techniques. All polymers were found to be amorphous, and the glass transition temperature (T_g) was found to increase with the sulfonyl content of the polymers. ¹³C-nuclear magnetic resonance (NMR) spectral data was interpreted in terms of the compositional triads, BAB, BAC, CAC, ABA, and ABB, and indicate that transetherification occurs at high concentration of DFBP units in the polymer (IV). The good agreement between the observed and calculated feed ratios validates the triad analysis. Thermal decomposition studies reveal that the thermal stability of the polymers increases with increase in the carbonyl content in the polymer. Activation energies for thermal decomposition were found to be in the range of 160–203 kJ mol⁻¹ with the cleavage of ϕ SO₂ bond being the preponderant mode of decomposition and depended on the block length of the sulfonyl unit. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2113–2121, 1999     

Synthesis and characterization of poly(ether sulfone) copolymers

Poly(ether sulfone) copolymers I–V were synthesized by the nucleophilic substitution reaction of 4,4-dichlorodiphenyl sulfone with varying mole proportions of 4,4-isopropylidene diphenol (bisphenol A) and 4,4-dihydroxydiphenyl sulfone (bisphenol S) using sulfolane as the solvent in the presence of anhydrous K₂CO₃. The polymers were characterized by different physicochemical techniques. The glass transition temperature was found to decrease with increase in the concentration of bisphenol A units in the polymers. All polymers were found to be amorphous. Thermogravimetric studies showed that all the polymers were stable up to 400°C with a char yield of about 36% at 900°C in a nitrogen atmosphere. ¹³C-NMR spectral analysis reveals that bisphenol S-based triads are preferentially formed compared to bisphenol-A triads, indicating greater reactivity of bisphenol S toward dichlorodiphenyl sulfone. The overall activation energy for the thermal decomposition of bisphenol A-based polymer (1) is much higher than that of bisphenol S-based polymer ( II ). This was attributed to the modification of the backbone of polymer I during the initial cleavage of the C—CH3 bond of the isopropyledene group. Polymer II decomposes by cleavage of the C—SO2 bond. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 743–750, 1998     

Synthesis and properties of poly(ether ether ketone ketone)–poly(ether sulfone) block copolymers

Poly(ether ether ketone ketone)-poly(ether sulfone) (PEEKK/PES) block copolymers were prepared from the corresponding oligomers via a nucleophilic aromatic substitution reaction, and the M _n of the PEEKK segment was fixed at 12,000, while the M _n's of the PES segment ranged from 250 to 12,680. The different properties of the copolymers were investigated by differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), thermogravimetric analysis (TGA), and dynamic mechanical analysis (DMA). The results showed that the relationship between T_g and compositions of copolymers approximately followed the formula 1/T_g = W₂/T_g2. The PES content and the segment length of the copolymers had a significant influence on their melting points and crystallization behavior. The thermal properties and dynamic mechanical behavior of the copolymers were also studied. In the study of isothermal crystallization, the copolymers have the same nucleation mechanism and crystal growth as that of pure PEEKK. Owing to the introduction of the PES segment into the PEEKK main chain, it increases the free energy which forms the critical crystal nucleus and produces a resistant action to the whole crystallization process of the PEEKK segment. © 1996 John Wiley & Sons, Inc.     

Copolymers of poly(arylene sulfide sulfone)/poly(ether sulfone): Synthesis,structure, and rheology properties

In order to overcome the poor flowability of poly(arylene sulfide sulfone) (PASS), we introduced ether bonds into the polymer main chain. A series poly(arylene ether sulfide sulfone) copolymers (PAESS) containing different proportion of ether bonds were synthesized with 4,4′‐dichlorodiphenyl sulfone (DCDPS), sodium sulfide (Na₂S·xH₂O), and 4,4′‐dihydroxydiphenyl ether (DHDPE). The copolymers were characterized by Fourier transform infrared (FTIR), ¹H‐nuclear magnetic resonance (NMR), differential scanning calorimetry, dynamic mechanical analysis (DMA), and rheometer. The results of FTIR and ¹H‐NMR indicate the copolymers are synthesized successfully. PAESS were found to have excellent thermal properties with glass transition temperature (T_g) of 175.7–219.1 °C and 5% weight lost temperature were all above 420 °C. The tensile and DMA test indicates that these resultant copolymers have good mechanical properties with tensile strength of 60 MPa and storage modulus of 1.5 GPa. From the results of rheology properties testing, we found that the melt stability and melt flowability of PASS were improved distinctly from 25,470 Pa s down to 355 Pa s with the incorporation of ether bonds. That will be quite beneficial to the processing of PASS, especially for the thermoforming of precision products. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46534.     

Synthesis and properties of poly(ether nitrile sulfone) copolymers with pendant methyl groups

Poly(ether nitrile) and poly(ether nitrile sulfone) copolymers with pendant methyl groups were prepared by the nucleophilic substitution reaction of 2,6′‐dichlorobenzonitrile with methyl hydroquinone and with varying mole proportions of methyl hydroquinone and 4,4′‐dihydroxydiphenylsulfone using N‐methyl pyrrolidone as a solvent in the presence of anhydrous K₂CO₃. The polymers were characterized by different physicochemical techniques. Copolymer composition was determined using the FTIR technique. Thermogravimetric data revealed that all polymers were stable up to 420°C with a char yield above 40% at 900°C in a nitrogen atmosphere. The glass‐transition temperature increased and the activation energy and inherent viscosities decreased with an increase in the concentration of the 4,4′‐dihydroxydiphenylsulfone units in the polymer. Trimerization reactions were favorable with an increase in the concentration of methyl hydroquinone units in the polymer. The crystallinity of the polymer was also studied using wide‐angle X‐ray diffraction. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1987–1994, 2005     

Synthesis and properties of amphiphilic poly(ethylene oxide)-grafted cardo poly(aryl ether sulfone) copolymers

A series of comb-type amphiphilic copolymers (PES-g-PEO) with a stiff poly(aryl ether sulfone) backbone and flexible PEO side chains was synthesized via a “grafting onto” technique. By controlling the monomer feed ratios, high molecular weight copolymers with a range of PEO side chain content were prepared and used to form tough and flexible membranes. The PES-g-PEO membranes displayed high thermal stability (T_d > 230 °C) and good mechanical properties. The water contact angles of the PES-g-PEO membranes ranged from 60.5° to 66.7°, 20° lower than those of poly(aryl ether sulfone) membranes (82-86°), indicating that the PEO side chains improved the hydrophilicity of the membranes. Wide-angle X-ray diffraction results indicated that the PES-g-PEO membranes possessed an amorphous structure, that is, crystallization of the PEO side chains did not occur. The Li-ion conductivity reached 2.26 × 10⁻⁴ S/cm at room temperature, much higher than that of the pure PEO-based system (10⁻⁶ S/cm), due to the presence of the amorphous PEO side chains between the PES backbones, which provided an effective Li-ion transport pathway.     

Synthesis and characterization of poly(ether amide ether ketone)/poly(ether ketone ketone) copolymers

A new monomer, N,N′‐bis(4‐phenoxybenzoyl)‐m‐phenylenediamine (BPPD), was prepared by condensation of m‐phenylenediamine with 4‐phenoxybenzoyl chloride in N,N‐dimethylacetamide (DMAc). A series of novel poly(ether amide ether ketone) (PEAEK)/poly(ether ketone ketone) (PEKK) copolymers were synthesized by the electrophilic Friedel‐Crafts solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of diphenyl ether (DPE) and BPPD, over a wide range of DPE/BPPD molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The influence of reaction conditions on the preparation of copolymers was examined. The copolymers obtained were characterized by different physicochemical techniques. The copolymers with 10–25 mol % BPPD were semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide linkages in the main chains. The copolymers III and IV with 20–25 mol % BPPD had not only high T_gs of 184–188°C, but also moderate T_ms of 323–344°C, having good potential for the melt processing. The copolymers III and IV had tensile strengths of 103.7–105.3 MPa, Young's moduli of 3.04–3.11 GPa, and elongations at break of 8–9% and exhibited outstanding thermal stability and good resistance to organic solvents. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Compatibility in immiscible poly(ether ether ketone)/poly(ether sulfone) blends

Both as-molded and annealed poly(ether ether ketone) (PEEK)/poly(ether sulfone) (PES) blends have been prepared by direct injection molding. The system has been found to be immiscible at all compositions; however, as a result mainly of the produced morphology, it surprisingly maintains to a very great extent the excellent mechanical performance of both of the pure components. This mechanical response is compared with that of the compression molded blends. The ductility of these blends when quenched appears close to the linear between that of the two components. Leaving aside possible morphological and excess free volume of mixing effects, it is in part attributed to the nature of the blend itself. © 1995 John Wiley & Sons, Inc.     

Synthesis and characterization of novel copolymers of poly(ether ketone ketone) and poly(ether ketone sulfone imide)

A new monomer containing sulfone and imide linkages, bis{4-[4-(p-phenoxyphenylsulfonylphenoxy)benzoyl]-1,2-benzenedioyl}-N,N,N′,N′-4,4′-diaminodiphenyl ether (BPSPBDADPE), was prepared by the Friedel–Crafts reaction of bis(4-chloroformyl-1,2-benzenedioyl)-N,N,N′,N′-4,4′-diaminodiphenyl ether with 4,4′-diphenoxydiphenyl sulfone. Novel copolymers of poly(ether ketone ketone) and poly(ether ketone sulfone imide) were synthesized by electrophilic Friedel–Crafts solution copolycondensation of terephthaloyl chloride with a mixture of DPE and BPSPBDADPE. The polymers were characterized by different physico-chemical techniques. The polymers with 10–25?mol% BPSPBDADPE are semicrystalline and had increased T _gs over commercially available PEEK and PEKK (70/30) due to the incorporation of sulfone and imide linkages in the main chains. The polymer IV with 25?mol% BPSPBDADPE had not only high T _g of 194?°C but also moderate T _m of 338?°C, having good potential for melt processing and exhibited high thermal stability and good resistance to common organic solvents.     

Synthesis and properties of poly ether nitrile sulfone copolymers with pendant methyl groups

Poly ether nitrile and poly ether nitrile sulfone copolymers with pendant methyl groups were prepared by the nucleophilic substitution reaction of 2,6′‐dichlorobenzonitrile with methyl hydroquinone and with varying mole proportions of methyl hydroquinone and 4,4′dihydroxydiphenylsulfone using N‐methyl pyrrolidone as solvent in the presence of anhydrous K₂CO₃. The polymers were characterized by different physicochemical techniques. Copolymer composition was determined using FTIR technique. Thermogravimetric data reveals that all the polymers were stable up to 420°C with a char yield above 40% at 900°C in N₂ atmosphere. The glass transition temperature was found to increase and the activation energy and inherent viscosities were found to decrease with increase in concentration of the 4,4′‐dihydroxydiphenylsulfone units in the polymer. Trimerization reactions are found to be favorable with increase in concentration of methyl hydroquinone units in the polymer. Crystallinity of the polymer was also studied using wide angle X‐ray diffraction. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1303–1309, 2006     

Synthesis and properties of poly(aryl ether sulfone ether ketone ketone) (PESEKK)

4,4′‐bis(Phenoxy)diphenyl sulfone (DPODPS) was synthesized by reaction of phenol with bis(4‐chlorophenyl) sulfone in tetramethylene sulfone in the presence of NaOH. Two poly(aryl ether sulfone ether ketone ketone)s (PESKKs) with high molecular weight were prepared by low temperature solution polycondensation of DPODPS and terephthaloyl chloride (TPC) or isophthaloyl chloride (IPC), respectively, in 1,2‐dichloroethane and in the presence of aluminum chloride (AlCl₃) and N‐methylpyrrolidone (NMP). The resulting polymers were characterized by various analytical techniques, such as FT‐IR, ¹H‐NMR, DSC, TG, and WAXD. The results show that the T_g and T_d of PESEKKs are much higher, but its T_m is lower than those of PEKK. The other results indicate that PESEKKs exhibit excellent thermostabilities at 300 ± 10°C. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 489–493, 2005     

Synthesis and properties of poly(aryl ether ketone ketone)/poly(aryl ether ether ketone ketone) copolymers with pendant cyano groups

2,6‐Diphenoxybenzonitrile (DPOBN) was synthesized by reaction of phenol with 2,6‐difluorobenzonitrile in N‐methyl‐2‐pyrrolidone in the presence of KOH and K₂CO₃. Poly(aryl ether ketone ketone)/poly(aryl ether ether ketone ketone) copolymers with pendant cyano groups were prepared by the Friedel–Crafts electrophilic substitution reaction of terephthaloyl chloride with varying mole proportions of diphenyl ether and DPOBN using 1,2‐dichloroethane as solvent and N‐methyl‐2‐pyrrolidone as Lewis base in the presence of anhydrous AlCl₃. The resulting polymers were characterized by various analytical techniques, such as FT‐IR, differential scanning calorimeter, thermal gravimetric analysis, and wide‐angle X‐ray diffraction. The crystallinity and melting temperature of the polymers were found to decrease with increase in concentration of the DPOBN units in the polymer. Thermogravimetric studies showed that all the polymers were stable up to 514°C in N₂ atmosphere. The glass transition temperature was found to increase with increase in concentration of the DPOBN units in the polymer when the molar ratios of DPOBN to DPE ranged from 10/90 to 30/70. The copolymers containing 30–40 mol % of the DPOBN units exhibit excellent thermostability at (350 ± 10)°C and have good resistance to acidity, alkali, and organic solvents. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3601–3606, 2007     

聚醚砜/磺化聚醚醚酮共混膜的制备和性能

采用流延法制备了聚醚砜(PES)含量不同的PES/磺化聚醚醚酮(SPEEK)共混膜。PES与SPEEK具有良好的相容性。所制备PES/SPEEK共混膜的含水率、溶胀度和甲醇透过系数均随PES含量的增加而降低。虽然共混膜的质子传导性能有所降低.但阻醇性能和溶胀性能提高,这说明PES/SPEEK共混膜是一种很好的直接甲醇燃料电池用固体高分子电解质膜材料。     

Crystallization and melting behavior of poly(ether ether ketone)/poly(aryl ether sulfone) blends

The crystallization and melting behavior of poly(ether ether ketone) (PEEK) in blends with poly(aryl ether sulfone) (PES) prepared by melt mixing are investigated by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS). The presence of PES is found to have a notable influence on the crystallization behavior of PEEK, especially when present in low concentrations in the PEEK/PES blends. The PEEK crystallization kinetics is retarded in the presence of PES from the melt and in the rubbery state. An analysis of the melt crystallization exotherm shows a slower rate of nucleation and a wider crystallite size distribution of PEEK in the presence of PES, except at low concentrations of PES, where, because of higher miscibility and the tendency of PES to form ordered structures under suitable conditions, a significantly opposite result is observed. The cold crystallization temperature of the blends at low PES concentration is higher then that of pure PEEK, whereas at a higher PES concentration little change is observed. In addition, the decrease in heat of cold crystallization and melting, which is more prevalent in PEEK‐rich compositions than in pure PEEK, shows the reduction in the degree of crystallinity because of the dilution effect of PES. Isothermal cold crystallization studies show that the cold crystallization from the amorphous glass occurs in two stages, corresponding to the mobilization of the PEEK‐rich and PES‐rich phases. The slower rate of crystallization of the PEEK‐rich phase, even in compositions where a pure PEEK phase is observed, indicates that the presence of the immobile PES‐rich phase has a constraining influence on the crystallization of the PEEK‐rich phase, possibly because of the distribution of individual PEEK chains across the two phases. The various crystallization parameters obtained from WAXS analysis show that the basic crystal structure of PEEK remains unaffected in the blend. Further, the slight melting point depression of PEEK at low concentrations of PES, apart from several other morphological reasons, may be due to some specific interactions between the component homopolymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2906–2918, 2003     

Poly(ether ether ketone)/poly(aryl ether sulfone) blends: Relationships between morphology and mechanical properties

Mechanical properties such as the tensile modulus, yield (break) strength, and elongation to break (or yield) are measured for multiphase poly(ether ether ketone) (PEEK)/poly(aryl ether sulfone) (PES) blends. Specimens with three different levels of thermal histories (quenched, as‐molded, and annealed) are prepared in order to study their effects on the mechanical properties of PEEK/PES blends. Synergistic behavior is observed in the tensile modulus and tensile strength of the blends in almost the whole range of compositions. The ductility of quenched blends measured as the elongation to break (yield) shows an unexpected synergistic behavior in the blend containing 90 wt % PEEK, although a negative deviation from additive behavior is observed in the rest of the compositions. A ductile–brittle transition is observed between 50 and 75 wt % PEEK in the blend. The ductile–brittle transition in as‐molded blends shifts to 75–90 wt % PEEK. Annealed blends show predominantly brittle behavior in the whole composition range. The experimental data are further correlated with the theoretically predicted results based on various composite models. Although the prediction based on these equations fails to fit the experimental data in the whole composition range, the simplex equations that are normally used for blends showing synergistic behavior produced a reasonable fit to the experimental data. The mechanical properties obtained for different blend compositions are further correlated with their morphology as observed by scanning electron microscopy. Morphological observation shows a two‐phase morphology in PES‐rich blends, which is an interlocked morphology in which the disperse phase is not clearly visible in PEEK‐rich blends, and a cocontinuous type of morphology for a 50/50 composition. Considerable permanent deformation of both the disperse and matrix phase, especially in the case of quenched tensile specimens, demonstrates the remarkable adhesion present between the two phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2887–2905, 2003     

Reinforced poly(ether sulfone) materials by blending with a semiaromatic liquid crystalline copolyester

Blends based on poly(ether sulfone) (PES) and a semiaromatic liquid crystalline copolyester (R5) were obtained by injection molding across the entire composition range. The blends showed two pure amorphous phases. The fibrillar structure of the skin led to enhancements in the stiffness. The break properties, however, decreased at low LCP contents, due to the expected lack of adhesion between the phases. The increase in the modulus at increasing LCP content led to improvements in tensile strength. The notch sensitivity of PES decreased after the addition of low LCP levels, giving rise to enhancements of almost 600% in the notched impact strength. The unusually enhanced performance of the 20/80 blend, which has been seen previously in another thermoplastic/LCP blend, suggests that the dispersed PES phase in this blend may act as rubber particles do in rubber toughened thermoplastics. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 52–59, 2004     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Sulfonated poly(ether ether sulfone) copolymers for proton exchange membrane fuel cells

Novel aromatic sulfonated poly(ether ether sulfone)s (SPEESs) with tert‐butyl groups were synthesized by aromatic nucleophilic polycondensation of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenylsulfone (SDCDPS), 4,4′‐dichlorodiphenylsulfone (DCDPS), and tert‐butylhydroquinone (TBHQ). The resulting copolymers showed very good thermal stability and could be cast into tough membranes. The morphology of the membranes was investigated with atomic force microscopy. The proton conductivity of SPEES‐40 membranes increased from 0.062 S/cm at 25°C to 0.083 S/cm at 80°C, which was higher than the 0.077 S/cm of Nafion 117 under the same testing conditions. These copolymers are good candidates to be new polymeric electrolyte materials for proton exchange membrane fuel cells. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1443–1450, 2007     

Synthesis and properties of poly(ester ether) multiblock copolymers/organomontmorillonite hybrid nanocomposite

In this article, poly(ester ether) multiblock copolymer/organomontmorillonite hybrid nanocomposites were prepared via an intercalation polymerization process. The resulting hybrid nanocomposites were characterized by X‐ray diffraction, differential scanning calorimeter, and transmission electron microscopy. The results proved that the organomontmorillonite (organo‐MMT) could be exfoliated into ～ 50‐nm thickness and dispersed in the poly(ester ether) multiblock copolymer (TPEE) matrix during the intercalation polymerization process. TPEE/organo‐MMT nanocomposites showed excellent mechanical properties compared with the unfilled TPEE. When the organo‐MMT content was about 3–5 wt %, MMT could enhance the strength, modulus, and hardness of TPEE without sacrificing its elongation at break. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1716–1720, 2002; DOI 10.1002/app.10552     

Synthesis and characterization of hexafluoroisopropylidene bisphenol poly(arylene ether sulfone) and polydimethylsiloxane segmented block copolymers

A series of hexafluoroisopropylidene bisphenol poly(arylene ether sulfone) (BAF PAES) segmented block copolymers with varying fractions of polydimethylsiloxane (PDMS) were synthesized by a condensation reaction of hydroxyl-terminated BAF PAES and dimethylamino endcapped PDMS. The segmented block copolymers have high thermal stability. The BAF PAES homopolymer exhibits a tensile modulus of 1700 MPa and an elongation at break of 16%. Copolymerizing BAF PAES with increasing molecular weight amounts of PDMS results in tensile properties ranging from plastic to elastomeric where the elongation is 417% for a segmented block copolymer with 64 wt% PDMS incorporated. The morphological properties of these segmented block copolymers were characterized by atomic force microscopy (AFM), small-angle X-ray scattering (SAXS), and transmission electron microscopy (TEM). AFM and TEM images show the segmented block copolymers were microphase separated, and comparison with bisphenol A (BA) PAES-b-PDMS segmented block copolymers revealed complex differences between the morphological behavior of the two systems. SAXS data of the segmented block copolymers supports AFM and TEM images, indicating microphase separation but little long-range order.