Young’s modulus and damping in dependence on temperature of Ti–6Al–4V components fabricated by shaped metal deposition

Young’s modulus and damping behavior is investigated by the impulse excitation technique in vacuum up to 1100 °C for Ti–6Al–4V components, fabricated by shaped metal deposition (SMD). This is a novel additive manufacturing technique where near net-shape components are built layer by layer by tungsten inert gas welding. The Young’s modulus decreases linearly from 118 GPa at room temperature to 72 GPa at 900 °C, followed by a stronger decrease up to 1000 °C and during the first heating a plateau thereafter. The damping exhibits an exponential increase with temperature superimposed by two peaks around 700 and 900 °C during the first heating. During cooling and follow-up cycles only the damping peak around 700 °C appears. The change in Young’s modulus and the damping behavior is interpreted by different processes like α/β transformation, O alloying and grain boundary sliding. These results indicate that components fabricated by SMD contain a non-equilibrium α phase which transforms to the β phase at higher temperatures than the equilibrium α phase. Furthermore, the vacuum between 2.4 and 5.3 × 10⁻⁴ mbar proved at high temperatures to be not good enough to rule out the contamination by O, which leads to α casing, stiffening, and hardening.     

Effect of freeze–thaw cycles on the stress–strain curves of unconfined and confined concrete

An experimental research was performed on the complete compressive stress–strain relationship for unconfined and confined concrete after exposure to freeze–thaw cycles. For the unconfined concrete, tests were carried out on three series of prisms specimens (100 mm × 100 mm × 300 mm) with water/cement ratio of 0.60, 0.54 and 0.48 respectively. While for confined concrete, two series of tied columns (150 mm × 150 mm × 450 mm prisms) with confinement index of 0.317 and 0.145 were prepared. Analytical models for the stress–strain relationship of frozen-thawed unconfined and confined concrete were empirically developed respectively. Through the regression analysis, formulations for the main parameters were established, including the compressive strength, peak strain and elastic modulus. Compared with the available experimental data, the proposed models were shown to be applicable to concrete after different numbers of freeze–thaw cycles.     

Mechanical studies on poly(vinyl chloride)–poly(methyl methacrylate)-based polymer electrolytes

The aim of the present work is to study the mechanical properties of poly(vinyl chloride) (PVC)/poly(methyl methacrylate) (PMMA) blends based polymer electrolytes for lithium ion batteries. The introduction of PVC into PMMA is found to increase the Young’s modulus value from 5.19 MPa (in pure PMMA) to 6.05 MPa (in PVC:PMMA = 70:30). The different Young’s modulus values in PVC blends is due to the difference in the cross-linking density provided by PVC with different weight fraction values. The stress–strain analysis reveals that the mechanical strength of the polymer electrolyte system deteriorated with the incorporation of LiCF₃SO₃. The results show that the introduction of salt decreases the Young’s modulus and stress at peak values along with higher elongation at peak value. The addition of low molecular weight plasticizers to PVC–PMMA–LiCF₃SO₃ decreases the modulus and stress at peak of the complexes. To be applicable in practical applications, the mechanical strength of the plasticized films is found to improve with the addition of silica as nanocomposite filler.     

Synthesis and characteristics of monticellite bioactive ceramic

Mono-phase ceramics of monticellite (CaMgSiO₄) were successfully synthesized by sintering sol–gel-derived monticellite powder compacts at 1,480 °C for 6 h. The mechanical properties and the coefficient of thermal expansion (CTE) of the monticellite ceramics were tested. In addition, the bioactivity in vitro of the monticellite ceramics was evaluated by investigating their bone-like apatite-formation ability in simulated body fluid (SBF), and the biocompatibility in vitro was detected by osteoblast adhesion and proliferation assay. The results showed that the bending strength, fracture toughness and Young’s modulus of the monticellite ceramics were about 159.7 MPa, 1.63 MPa m^1/2 and 51 GPa, respectively. The CTE was 10.76 × 10⁻⁶ °C⁻¹ and close to that of Ti-6Al-4V alloy (10.03 × 10⁻⁶ °C⁻¹). Furthermore, the monticellite ceramics possessed bone-like apatite-formation ability in SBF and could release soluble ionic products to significantly stimulate cell growth and proliferation. In addition, osteoblasts adhered and spread well on the monticellite ceramics, which indicated good bioactivity and biocompatibility.     

Physicomechanical and thermophysical properties of SiC-based ceramics

Fine-grain SiC-based ceramics have been produced via infiltration of molten silicon into preforms fabricated from SiC and graphite powders, with a phenol-formaldehyde resin as a binder. The materials thus prepared have a density of 2.70–3.15 g/cm³, dynamic modulus of elasticity from 200 to 400 GPa, compressive strength from 800 to 1900 MPa, bending strength from 150 to 315 MPa, thermal expansion coefficient (KTE) of 4.1 × 10⁻⁶ K⁻¹, and thermal conductivity of 140–150 W/(m K). Their properties are compared to those of known silicon carbide materials fabricated by other processes. The results indicate that the density and physicomechanical properties of the silicon carbide ceramics depend little on the fabrication process and are determined primarily by the SiC content. Increasing the SiC content from 20 to 99.5 wt % increases the density of the ceramics from 2.2 to 3.15 g/cm³ and leads to an exponential rise in their physicomechanical parameters: an increase in modulus of elasticity from 95 to 430 GPa, in compressive strength from 120 to 4200 MPa, and in bending strength from 70 to 410 MPa. The thermal conductivity of the ceramics depends very little on the fabrication process, falling in the range 100–150 W/(m K) over the entire range of SiC concentrations. Their KTE decreases slightly, from 4.3 × 10⁻⁶ to 2.4 × 10⁻⁶ K⁻¹, as the SiC content increases to 99–100 wt %.     

High-damping and high-rigidity composites of Al<Subscript>2</Subscript>TiO<Subscript>5</Subscript>–MgTi<Subscript>2</Subscript>O<Subscript>5</Subscript> ceramics and acrylic resin

High-damping materials are widely used in engineering fields. In order to increase the precision of vibration control to different levels, high-damping materials with high-rigidity are required. This study attempts to develop a new high-damping high-rigidity material using ductile ceramics based on the Al₂TiO₅–MgTi₂O₅ system, which has many continuous microcracks along the grain boundaries. Ductile ceramics have high internal friction (Q ⁻¹ = 0.01–0.037), but very low rigidity (<10 GPa). The rigidity of Al₂TiO₅–MgTi₂O₅ ceramics was improved by combining them with a polymer such as acrylic resin. The Young’s modulus and internal friction of the composites of Al₂TiO₅–MgTi₂O₅ ceramics and acrylic resin are investigated. They show high-damping capacity (Q ⁻¹ = 0.03–0.04) with high rigidity (E = 50–60 GPa), and their properties depend on those of the polymer. Thus, the composites fabricated using the above method can serve as high-damping high-rigidity materials.     

Young’s modulus evolution at high temperature of SiC refractory castables

The evolution of Young’s modulus versus temperature has been evaluated in SiC-based hydraulically bonded refractories used in waste-to-energy (WTE) plants. Two types of low cement castables (LCC) with 60 and 85 wt% of SiC aggregates have been considered. The study was conducted by the way of a high temperature ultrasonic pulse-echo technique which allowed in situ measurement of Young’s modulus during heat treatment starting from the as-cured state up to 1400 °C in air or in neutral atmosphere (Ar) and during thermal cycles at intermediate temperatures (1000 and 1200 °C). For comparison in order to facilitate interpretation, thermal expansion has also been followed by dilatometry performed in the same conditions. Results are discussed in correlation with phase transformations occurring in the oxide matrix (dehydration at low temperature, crystallization of phases in the CaO–Al₂O₃–SiO₂ system) above 800 °C and damage occurring when cooling. The influence of oxidation of SiC aggregates on elastic properties is also discussed.     

Synthesis of SiC ceramic fibers from nuclear reactor irradiated polycarbosilane ceramic precursor fibers

Polycarbosilane (PCS) ceramic precursor fibers are irradiated in a nuclear reactor and pyrolyzed under inert atmosphere. Bridge structure of Si–CH₂–Si is formed in the irradiated products by the rupture of Si–H bonds and succeeding cross-linking. When irradiated at the neutron fluence of 2.2 × 10¹⁷ cm⁻² under N₂ atmosphere, the gel content and ceramic yield at 1,273 K of PCS fibers are up to 80% and 94.3%, respectively, and their pyrolysis products are still fibrous, which illuminates that the infusibility of PCS fibers has been achieved. FT-IR spectra indicate that the chemical structure of pyrolysis products is very similar to that of pure SiC, while X-ray diffraction curves suggest that β-SiC microcrystals are formed in the fibers, and their mean grain size is about 7.5 nm. The oxygen content (1.69–3.77 wt%) is much lower than that of conventional SiC fibers by oxidation curing method (about 15 wt%). Tensile strength of the SiC fibers is up to 2.72 GPa, which demonstrates that their mechanical properties are excellent. After heat-treated at 1,673 K in air for an hour or at 1,873 K under Ar gas atmosphere for 0.5 h, their external appearance is still undamaged and dense, and their tensile strength decreases to a small extent, which verifies that heat resistance of the SiC fibers is eximious.     

Mechanical properties of sodium and potassium activated metakaolin-based geopolymers

In this study, a set of mechanical properties of geopolymers, synthesized by alkali (NaOH or KOH) activation of metakaolin and SiO₂ mixture, were characterized at ambient temperature. Samples with K/Al or Na/Al atomic ratios equal to 1, Si/Al atomic ratios in the 1.25–2.5 range and H₂O/Al₂O₃ molar ratios of 11 or 13 are cured at 80 °C for 24 and 48 h before characterization, to determine effect of Si/Al ratio and curing time on the structure and mechanical properties of geopolymers. The structure of synthesized geopolymers characterized using XRD, NMR, SEM, and density measurements was correlated to their mechanical properties, including compressive strength, Young’s modulus, hardness, and fracture toughness. The results of this study suggest a strong effect of Si/Al ratios (in the 1.5–2 range), density, and microstructure on the maximum strength, Young’s modulus, and hardness of geopolymers. There were also notable differences in strength between samples cured for 24 and 48 h, suggesting that the degree of geopolymerization reaction also plays important role in mechanical properties of this new class of inorganic polymers.     

Characterization and analysis of CaO–SiO<Subscript>2</Subscript>–B<Subscript>2</Subscript>O<Subscript>3</Subscript> ternary system ceramics

The dielectric, thermal and mechanical properties of CaO–SiO₂–B₂O₃ ternary system ceramics by solid-phase method have been carried out and quantitive analysis been examined by X-ray diffraction (XRD) patterns. The results showed that the major crystalline phase of CaO–SiO₂–B₂O₃ ternary system ceramics was wollastonite (about 90 wt%) which existed at the temperature ranging from 950 to 1,100 °C. It is also observed that wollastonite could be transformed to pseudowollastonite at 1,200 °C. In addition, with increase in calcination temperature, the amount of wollastonite increases. When the sintering temperature is at 1,100 °C, the amount of wollastonite has a maximum value of 92.7 wt%. Accordingly, CaO–SiO₂–B₂O₃ ternary system ceramics achieved excellent properties at 1,100 °C, such as dielectric constant of 8.38, dielectric loss of 1.51 × 10⁻³ at 1 MHz, linear thermal-expansion coefficient (300 K) of 6.68 × 10⁻⁶/K, bending strength of 121.75 Mpa. Analysis of the mechanical and dielectric properties showed that the measured bending strength, dielectric constant and loss of CaO–SiO₂–B₂O₃ ternary system ceramics can be substantially modified and improved by controlling the sintering temperature, in particular due to the amount of wollastonite crystalline phase and size of grains.     

Evaluation of elastic properties of reduced NiO-8YSZ anode-supported bi-layer SOFC structures at elevated temperatures in ambient air and reducing environments

Elastic properties of Ni-8YSZ anode-supported bi-layer SOFC structures were studied at elevated temperatures up to 1,000 °C in both ambient air and H₂ environments. The anode samples with desired porosity and microstructure were fabricated by reducing a NiO-8YSZ anode precursor structure in a gas mixture of 5% H₂–95% Ar at 800 °C for selected time periods up to 8 h. The development of the essential porous microstructure in forming the Ni-8YSZ cermet phase was analyzed with SEM. It was observed that the room temperature elastic moduli and hardness of the anode samples decrease significantly with increasing fraction of reduced NiO. Since the elastic properties of fully dense Ni, NiO, and 8YSZ are comparable to each other, the decrease in the magnitude in elastic moduli and hardness is evidently due to the colossal increase in porosity in the reduced Ni-8YSZ cermet anodes because of the reduction of NiO to Ni. At elevated temperatures, the Ni-8YSZ anodes show a complex profile of Young’s modulus as a function of temperature, which is significantly different from the unreduced NiO-8YSZ samples. When studied in ambient air, the Young’s modulus of the Ni-8YSZ samples decrease slowly up to ~250 °C, then more rapidly from 250 to 550 °C, and finally it increases monotonically with the increase in temperature. However, in reducing environment, the Young’s moduli values decrease continuously throughout the temperature range. Two sets of samples of different thicknesses were studied simultaneously to highlight the effects of the sample thickness on the elastic properties of the anodes.     

The influence of high-temperature sintering on microstructure and mechanical properties of free-standing APS CeO<Subscript>2</Subscript>–Y<Subscript>2</Subscript>O<Subscript>3</Subscript>–ZrO<Subscript>2</Subscript> coatings

In this study, ceria–yttria co-stabilized zirconia (CYSZ) free-standing coatings, deposited by air plasma spraying (APS), were isothermally annealed at 1315 °C in order to explore the effect of sintering on the microstructure and the mechanical properties (i.e., hardness and Young’s modulus). To this aim, coating microstructure, before and after heat treatment, was analyzed using scanning electron microscopy, and image analysis was carried out in order to estimate porosity fraction. Moreover, Vickers microindentation and depth-sensing nanoindentation tests were performed in order to study the evolution of hardness and Young’s modulus as a function of annealing time. The results showed that thermal aging of CYSZ coatings leads to noticeable microstructural modifications. Indeed, the healing of finer pores, interlamellar, and intralamellar microcracks was observed. In particular, the porosity fraction decreased from ~10 to ~5% after 50 h at 1315 °C. However, the X-ray diffraction analyses revealed that high phase stability was achieved, as no phase decomposition occurred after thermal aging. In turn, both the hardness and Young’s modulus increased, in particular, the increase in stiffness (with respect to “as produced” samples) was equal to ~25%, whereas the hardness increased to up to ~60%.     

The effect of temperature on fatigue damage of FRP composites

The present study intends to investigate the effect of temperature on cumulative fatigue damage (D) of laminated fibre-reinforced polymer (FRP) composites. The effect of temperature on fatigue damage is formulated based on Ramkrishnan–Jayaraman and Varvani-Farahani–Shirazi residual stiffness fatigue damage models. The models are further developed to assess the fatigue damage of FRP composites at various temperatures (T). This task is fulfilled by formulating the temperature dependency of Young’s modulus (E) and ultimate tensile strength (σ_ult) as the inputs of the models. Temperature-dependant parameters of Young’s modulus and ultimate tensile strength are found to be in good agreement with the experimentally obtained data when used for unidirectional, cross-ply and quasi-isotropic FRP laminates. The proposed fatigue damage model is evaluated using six sets of fatigue damage data. The proposed temperature-dependent model was also found promising to predict the fatigue damage of unidirectional (UD) and orthogonal woven FRP composites at different temperatures.     

Thermoplastic behavior of wood powder compacted materials

To investigate the possibility and problems in recycling techniques for wood powder compacted material (WPCM) obtained by steam compression, a dynamic mechanical thermal analysis (DMTA) was conducted in dry and wet conditions. The results obtained show that mechanical properties such as the static Young’s modulus and bending strength of WPCM increased with an increasing steam temperature up to 170 °C during the compression of the wood powder. It is emphasized that WPCM having a bending strength of 80 MPa with a Young’s modulus of 8 GPa can be prepared by steam compressing of wood powder only due to a auto-condensation of wood components. The DMTA showed that the relative storage Young’s modulus of WPCM dramatically decreased in water exposure by heating, although it slightly increased in the dry condition. This indicates that WPCM is softened under heat in the presence of water, but it becomes harder by heating without water. The loss tangent peaks showed that the softening behavior of WPCM seems to result from lignin. Consequently, it is thought that WPCM can be shaped by compressing in water, and after obtaining the desired shape, the drying process should be conducted to fix the shape and harden the WPCM.     

Synthesis and characterization of a new liquid polymer precursor for Si–B–C–N ceramics

A new liquid polyborosilazane precursor for Si–B–C–N ceramic was synthesized by co-condensation reaction of boron trichloride, organodichlorosilanes, and hexamethyldisilazane. The structure and properties of polyborosilazane were studied by means of Fourier transform-infrared spectroscopy (FT-IR), nuclear magnetic resonance (NMR), rheology, and thermogravimetric analysis (TGA). The conversion of polymer to ceramic and the high-temperature behavior of the new polymer-derived ceramic were investigated by TG–MS, FT-IR, X-ray diffraction (XRD) and high-temperature TGA (HTGA). The ceramics showed good oxidative resistance and thermal stability with weight gain of 1.8 wt% at 1350 °C under air atmosphere and weight loss of 2.6% at 1900 °C under Ar atmosphere.     

Mechanical properties of very thin cover slip glass disk

The biaxial flexural strength, Young’s modulus, Vicker’s microhardness and fracture toughness data for very thin, commercial, soda-lime-silica cover slip glass (diameter, D-18 mm, thickness, T-0.3 mm; T/D ≈ 0.02) are reported here. The ball on ring biaxial flexure tests were conducted at room temperature as a function of the support ring diameter (≈ 10–20 mm) and cross head speed (0.1–10 mm min⁻¹). In addition, the Weibull modulus data were also determined. The Young’s modulus data was measured using a linear variable differential transformer (LVDT) from biaxial flexure tests and was checked out to be comparable to the data obtained independently from the ultrasonic time of flight measurement using a 15 MHz transducer. The microhardness data was obtained for the applied load range of 0.1–20 N. The fracture toughnessK _IC data was obtained by the indentation technique at an applied load of 20 N.     

Preparation and properties of pressureless-sintered porous Si3N4

Wave-transparent materials used at high temperature environment generated by high supersonic and hypersonic speeds must possess excellent mechanical property. In this paper, porous Si₃N₄ ceramics with high strength were fabricated by low molding pressure (10 MPa) and pressureless sintering process, without any other pore forming agents. The sintering behavior and the effect of porosity on the mechanical strength and dielectric properties were investigated. The flexural strength of porous Si₃N₄ ceramics was up to 57–176 MPa with porosity of 45–60%, dielectric constant of 2.35–3.39, and dielectric loss of 1.6–3.5 × 10⁻³ in the frequency range of 8–18 GHz, at room temperature. With the increase of porosity, the flexural strength, dielectric constant, and dielectric loss all decreased.     

The relationship between microstructure and Young’s modulus of thermally sprayed ceramic coatings

An idealized model for the microstructure of thermally sprayed ceramic coatings, consisting of the stacking of lamellae a few micrometres thick, has been used to estimate Young’s modulus of the coating perpendicular to the coating plane. A theoretical relationship between Young’s modulus and the microstructural parameters has been established. There are two components of elastic strain of the coating under tensile stress, one arising from localized elastic strain at the regions of real-bonded area between lamellae, and the other arising from elastic bending of the lamellae between bonded regions. The bending component only becomes significant for a percentage bonding ratio between lamellae of less than 40%. The bending strain contribution depends strongly upon geometrical parameters of the coating microstructure. The estimated Young’s modulus for a typical alumina coating, based on quantitative microstructural data, was about 24% of that for the fully dense material. Taking into account the variable proportion of α-Al2O3 and γ-Al2O3 forms in an alumina coating, the comparison of the estimated Young’s modulus with published data gives reasonable agreement for the coating prepared over a wide range of processes and experimental conditions. This revised version was published online in November 2006 with corrections to the Cover Date.     

Mechanism of synthesizing dense Si–SiC matrix C/C composites

The following technique is known to synthesize C/C (carbon fiber-reinforced carbon) composites. The organic matter in the preformed yarn (plastic straw covered yarn including bundles of long carbon fibers, carbon powder, and organic binder) is pyrolyzed at 500 °C and concurrently hot-pressed. Then, the carbon ingredient is graphitized in an atmosphere of nitrogen at 2000 °C. The authors used the above mentioned C/C composites as a starting material and developed a dense Si–SiC matrix C/C composites in which most long carbon fibers remain without reacting with Si which is infiltrated in argon at 1600 °C and 100 Pa. As a result, production of 1 × 2 m large size plates free from warps and cracks was attained in NGK Insulators, Ltd. This mechanism consists of three steps. First, a trunk-shaped Si–SiC matrix is synthesized between yarn and yarn. Then a trunk-shaped Si–SiC matrix extends a yarn by force. Only differential gap is made in a yarn surface. Finally, branch-shaped Si–SiC matrix is synthesized so that a trunk-shaped Si–SiC matrix leads to the yarn inside.