Effects of protein and fat levels in milk on Cheddar cheese yield

Over a 14-month period, bulk tank milk was collected twice a week and was adjusted with cream and skim milk powder to provide six levels each of fat and protein varying from 3·0 to 4·0%. Milk samples were analyzed for total solids, fat, protein, casein, lactose and somatic cell count and were used for laboratory-scale cheesemaking. Data obtained from the milk input and the cheese output were used to determine actual, moisture adjusted, theoretical yield, and efficiency of yield. Least squares analyses of data indicated that higher cheese yields were obtained from higher fat and protein contents in milk. Higher yield efficiency was associated with higher ratios of protein to fat and casein to fat. Regression analysis indicated that a percentage increase in fat content in milk resulted in an increase of 1·23–1·37% in moisture adjusted yield in the different protein levels. For a similar increase of protein in milk, there were 1·80–2·04% increase in moisture adjusted yields in different fat levels.     

Effects of Somatic Cell Count and Milk Composition on Cheese Composition and Cheese Making Efficiency

For 1 yr, monthly milk samples with varying SCC were obtained from 42 Holstein cows. Milk was analyzed for fat, protein, lactose, casein, and SCC and was used for laboratory scale cheese making. Cheese was assayed for fat, protein, total solids, and salt. Losses of milk components in the whey were also determined. Least squares analysis of data, which were adjusted for the effect of milk composition, indicated that levels of SCC in milk were negatively related to fat, protein, total solids, and fat in DM of cheese and positively related to protein in DM and moisture in nonfat substances. An increase of SCC from 100,000 to above 1,000,000/ml resulted in a cheese containing approximately 6.8, 3.6, 4.9, and 1.5% less fat, protein, total solids, and fat in DM, respectively and 4.4 and 2.0% more moisture in nonfat substances and protein in DM. Levels of SCC in milk were positively related to protein losses in the whey. Overall protein losses increased approximately 6.8% for the first million increase in SCC/ml. Regression analyses showed that cheese fat, total solids, fat in DM, and moisture in nonfat substances increased by 4.43, 1.92, 6.50, and 1.07%, respectively, while protein and protein in DM were decreased by 2.37 and 5.36%, respectively, for every percentage increase in milk fat. Cheese protein and protein in DM increased by 2.05 and 4.55%, respectively, while fat, total solids, and fat in DM decreased by 3.19, 1.25, and 4.13, respectively, per percentage increase in milk casein.     

Effect of Lecithin on Cheese Yield

Cheese manufactured from milk containing three types of lecithin with different acetone-insoluble concentrations were compared with control cheese. A randomized block design with four treatments (three lecithins and one control) was replicated six times in the manufacture of 24 vats of cheese. Commercial lecithins (.05%) were added to the cheese milk at the time of starter addition. Cheese was manufactured by a Colby procedure. Milk was assayed for total solids, fat, total nitrogen, noncasein nitrogen, and acid degree value. Cheese was assayed for solids, acid degree value, and fat. Whey was assayed for total nitrogen, fat, and acid degree value. Milk and cheese weights were to the nearest. 1 g. Wet cheese yield increased by an average of 1.9% for cheese containing lecithin. Adjusted whey fats decreased and cheese fat increased slightly (not significant) in lecithin-treated milk and whey surface fat appeared to decrease. No treatment effect was observed for whey total nitrogen or acid degree values of cheese. Whey acid degree values were greater for the STA-SOL UF^TM, suggesting that the carrier oil on the whey surface contained some free fatty acids. Apparently, the increased yield was largely due to increased moisture content with a small increase from the milk fat. The resulting increase in fat may be an economic advantage to cheese manufacturers.     

Use of milk protein concentrate to standardize milk composition in Italian citric Mozzarella cheese making

To better exploit manufacturing facilities and standardize cheese quality, milk composition could be standardized by fortifying its protein content with a milk protein concentrate (MPC) addition so avoiding partially skimming the milk. With this aim Mozzarella cheese was obtained adding citric acid into milk standardized at 4% protein and a fat to protein ratio of 1.0. Protein fortification was obtained adding MPC produced by ultrafiltration. Milk, whey, curd, cheese and stretching water were weighed and analysed for total solid, fat and protein content, to measure component recovery and yield. Yield increase (from 13.8% to 16.7%) was due to the higher recovery of the milk total solids and proteins in MPC cheese (48.2 and 78.3%, respectively) and to the slightly higher cheese moisture, obtained with a little modification of the cheese technology when adding MPC. Milk fat in cheese was lower than that reported in literature. Hot water stretching of the curd resulted in very low losses (1%) of protein and considerable losses (14%) of fat for both control and MPC cheeses. The likely reasons of this low recovery are discussed and it can be supposed that a further cheese yield increase is possible by changing the curd stretching procedures.     

Impact of seasonal changes in ovine milk on composition and yield of a hard-pressed cheese

A hard-pressed, brined cheese was produced from frozen ovine milk collected in February, May, and August. Solids in the milk decreased as the season progressed. This was a result of high solids in early-lactation milk and low solids in August milk because of hot weather and poorer quality pastures. Casein as a percentage of true protein and the casein to fat ratio were higher in May and August milk. Fat in the cheese from February milk was higher and total protein was lower than in May and August. Milk, whey, and press whey composition were influenced by season and followed the trends of milk composition. Fat recovery in the cheeses ranged from 83.2 to 84.2%. Protein recovery in the cheeses was not affected by season. Cheese yield from February milk was higher than from May and August milk and was a result of higher casein and fat in the milk.     

Effect of standardization of ewes'' milk for casein/fat ratio on the composition, sensory and rheological properties of Feta cheese

Ewes' milk standardized to four different casein/fat (C/F) ratios (0·80, 0·72, 0·67, 0·62) was used for Feta cheese manufacture. Cheese made from the low C/F ratio (0·62) milk had higher fat, fat in dry matter (FDM) and lower moisture and protein content than cheese made from the high C/F ratio (0·80) milk. With increase in C/F ratio, a significant decrease in fat, and FDM content and increase in protein content of Feta cheese was observed. The other components of cheese were not significantly affected by the C/F ratio of milk used. Also, the yield of cheese, expressed as kg of cheese/100 kg milk, decreased with increase in the C/F ratio of milk. On the other hand, yield expressed as kg of cheese with 56% moisture/kg milk fat increased with increasing C/F ratio. The sensory and rheological properties of cheese were not affected by the four C/F ratios of milk. Conclusions are drawn on the application of these results to Feta cheese manufacture.     

Incorporation of Ultrafiltration Concentrated Whey Solids into Cheddar Cheese for Increased Yield

A process for incorporating whey solids into Cheddar cheese was evaluated. Whey was concentrated by ultrafiltration to between 9.8 and 20.3% solids (4.3 to 7.1% protein) and then heated at 75°C for 30 min. Return of this concentrate to cheese milk increased average yield 4.0% at constant cheese moisture. Cheese made by this procedure was lower in fat than control cheese and had a higher moisture content. Setting time was shorter, and acid development was faster. The pH was lower than that of the control cheese. Specific body, texture, and flavor characteristics were identified. Acid was the only flavor defect more prominent in experimental than in control cheese. None of the specific body or texture characteristics was significantly different.     

Low Moisture Mozzarella Cheese from Whole Milk Retentates of Ultrafiltration

Whole milk retentates, prepared by ultrafiltration of pasteurized milk to volume concentration ratios of 1.5:1, 1.75:1, and 2:1, were made into low moisture Mozzarella cheese using thermophilic bacterial cultures.Good melting properties, increased output per vat, and higher yield efficiency based on total solids were observed in retentate over control cheese. Optimum retentate volume concentration ratio was 1.75:1. Cheese from 2:1 volume concentration ratio retentates had desirable qualities but were firmer with greater whey fat losses than cheese from non-retentate controls or 1.5:1, and 1.75:1 volume concentration ratio retentates. Composition of cheese made from whole milk retentates using thermophilic starters complied with US federal standards of identity for low moisture Mozzarella cheese.     

Use of cold microfiltration retentates produced with polymeric membranes for standardization of milks for manufacture of pizza cheese

Pizza cheese was manufactured with milk (12.1% total solids, 3.1% casein, 3.1% fat) standardized with microfiltered (MF) and diafiltered retentates. Polymeric, spiral-wound MF membranes were used to process cold (<7°C) skim milk, and diafiltration of MF retentates resulted in at least 36% removal of serum protein on a true protein basis. Cheese milks were obtained by blending the MF retentate (16.4% total solids, 11.0% casein, 0.4% fat) with whole milk (12.1% total solids, 2.4% casein, 3.4% fat). Control cheese was made with part-skim milk (10.9% total solids, 2.4% casein, 2.4% fat). Initial trials with MF standardized milk resulted in cheese with approximately 2 to 3% lower moisture (45%) than control cheese (∼47 to 48%). Cheese-making procedures (cutting conditions) were then altered to obtain a similar moisture content in all cheeses by using a lower setting temperature, increasing the curd size, and lowering the wash water temperature during manufacture of the MF cheeses. Two types of MF standardized cheeses were produced, one with preacidification of milk to pH 6.4 (pH6.4MF) and another made from milk preacidified to pH 6.3 (pH6.3MF). Cheese functionality was assessed by dynamic low-amplitude oscillatory rheology, University of Wisconsin MeltProfiler, and performance on pizza. Nitrogen recoveries were significantly higher in MF standardized cheeses. Fat recoveries were higher in the pH6.3MF cheese than the control or pH6.4MF cheese. Moisture-adjusted cheese yield was significantly higher in the 2 MF-fortified cheeses compared with the control cheese. Maximum loss tangent (LT_max) values were not significantly different among the 3 cheeses, suggesting that these cheeses had similar meltability. The LT_max values increased during ripening. The temperature at which the LT_max was observed was highest in control cheese and was lower in the pH6.3MF cheese than in the pH6.4MF cheese. The temperature of the LT_max decreased with age for all 3 cheeses. Values of 12% trichloroacetic acid soluble nitrogen levels were similar in all cheeses. Performance on pizza was similar for all cheeses. The use of MF retentates derived with polymeric membranes was successful in increasing cheese yield, and cheese quality was similar in the control and MF standardized cheeses.     

Cottage Cheese from Ultrafiltered Skim Milk Retentates in Industrial Cheese Making

Ultrafiltered skim milk retentates were transported to a large industrial cottage cheese plant for milk supplementation leading to cottage cheese. The resulting industrial products were observed for composition, yields, whey component losses, and quality.Ten lots of small curd cottage cheese were made in vats containing up to 6593 kg skim milk. Retentate supplemented skim milks, concentrated approximately 10% (1.1:1) and 20% (1.2:1) in total protein, were very similar in initial composition to the controls. Mean cheese yield values from milks supplemented to 1.2:1 total protein were significantly higher than mean unsupplemented control milk values. Cheese yield efficiencies, per kilogram total solids, were also significantly higher in the retentate cheese but not when calculated per kilogram total protein.Total solids, total protein, and ash were higher in cottage cheese wheys from retentate supplemented cheese and were directly related to retentate supplementation concentration. Mean whey component loss per kilogram cheese exhibited significant decreases from milks of higher retentate supplementation. Retentate supplemented skim milk produced industrial cottage cheese of comparable quality to cheese made from unsupplemented control skim milks.     

Cheddar Cheese from Water Reconstituted Retentates

Reconstituted creamed retentates of ultrafiltration were converted to ripened cheese by Cheddar manufacturing principles. Initially, the fresh cheeses resembled normal Cheddar but during ripening were transformed into Gouda-Swiss types with pH rising rapidly from 5.2 to approximately 6.0.Cheese composition was affected by amount of full fat retentate in reconstituted mixtures. As total milk solids increased in reconstituted retentates, cheese moisture decreased and cheese volume rose to high yields. Cheese yield efficiency showed 1.21 to 1.32 kg cheese per kg total solids. Rennet curd of higher total solids retentates formed more rapidly than normal, and curds were harder. Whey from retentate reconstituted cheeses showed relatively low ash and fat even from cheeses made with high retentate. Soluble protein in 2-mo-old cheeses held at 10° C was lower in cheese from retentates of high solids.     

Effect of somatic cell count on Prato cheese composition

The objective of this research was to evaluate the effect of 2 levels of somatic cell counts (SCC) in raw milk on Prato cheese composition, protein and fat recovery, cheese yield, and ripening. A 2 × 6 factorial design with 3 replications was performed in this study: 2 levels of SCC and 6 levels of storage time. Initially, 2 groups of dairy cows were selected to obtain low (<200,000 cells/ mL) and high (>600,000 cells/mL) SCC in milks that were used to manufacture 2 vats of cheese: 1) low SCC and 2) high SCC. Milk, whey, and cheese compositions were evaluated; clotting time was measured; and cheese yield, protein recovery, and fat recovery were calculated. The cheeses were evaluated after 5, 12, 19, 26, 33, and 40 d of ripening according to pH, moisture, pH 4.6 soluble nitrogen, 12% trichloroacetic acid soluble nitrogen as a percentage of total nitrogen, and firmness. High-SCC milk presented significantly higher total protein and nonprotein nitrogen and lower true protein and casein concentrations than did low-SCC milk, indicating an increased whey protein content and a higher level of proteolysis. Although the pH of the milk was not affected by the somatic cell level, the cheese obtained from high-SCC milk presented significantly higher pH values during manufacture and a higher clotting time. No significant differences in cheese yield and protein recovery were observed for these levels of milk somatic cells. The cheese from high-SCC milk was higher in moisture and had a higher level of proteolysis during ripening, which could compromise the typical sensory quality of the product.     

Improvement of low fat mozzarella cheese properties using denatured whey protein

Mozzarella cheese was made from buffalo milk (6% fat) or from partially skimmed buffalo milk (2 and 4% fat) with 0.5 and 1% denatured whey protein. Adding whey protein to buffalo milk decreased rennet coagulation time and curd tension whereas increased curd synaeresis. Addition of whey protein to cheese milk increased the acidity, total solids, ash, salt, salt in moisture, also some nitrogen fractions. The meltability and oiling‐off values increased but the calcium values of mozzarella cheese decreased. The sensory properties of low fat mozzarella cheese were improved by addition of whey protein to the cheese milk.     

Development of a Continuous Process for the Production of Ricotta Cheese

A process was developed for the continuous production of Ricotta cheese. The process consists of multistep heating to 92°C, whey protein denaturation in a 10-min holding tube, acid injection to induce coagulation (2.5% citric acid), curd formation in a clear plastic holding tube (10 min), followed by separation of curd from deproteinated whey on a nylon conveyer belt. The process resulted in 98.1% removal of the recoverable solids. Recoveries of protein and fat were 99.5 and 99.6%, respectively.Cheese, prepared from a blend of 80% sweet whey and 20% whole milk, contained 33.5% total solids, 16.30% protein, and 11.6% milk fat. Italian Ricotta, prepared from whey ultrafiltered 4.5 to 1, contained 19.8% total solids, 15.9% protein, and 2.4% fat. The pH of Ricotta prepared from the whey and milk blend (80:20) ranged from 5.6 to 5.8, whereas pH of Ricotta prepared from only ultrafiltered whey (4.5 to 1) was 5.7 to 5.9.The process has advantages over other conventional mechanized cheese processes in terms of reduced capital and operating costs. The process is suitable for cheese factories that may wish to produce Ricotta as a protein base for other food products, such as cream cheese, processed cheese, snack food dips, and quiches.     

Hot Brine Stretching and Molding of Low Moisture Mozzarella Cheese Made from Retentate-Supplemented Milks

Low moisture Mozzarella cheese curd was made from cheese milks supplemented to 1.2:1 and 1.4:1 fat and protein with 4.5:1 retentates of ultrafiltration stretched and molded in hot 10% brine.Retentate supplementation improved cheese yield and yield efficiencies. Retentate-supplemented cheese had higher protein and fat and lower moisture than controls. Maximum total solids and yields were obtained from cheese stretched in hot brine. Such cheese showed more uniform salt distribution but slightly lower salt concentration than controls. More loss of fat occurred in whey in control cheese stretched in hot water. Hot brine stretching of low moisture Mozzarella cheese made from retentate-supplemented milk suggests savings in time, space, equipment, and labor without detrimental effects on cheese color and meltability.     

Whole Milk Reverse Osmosis Retentates for Cheddar Cheese Manufacture: Cheese Composition and Yield

The impact of concentrating whole milk by reverse osmosis prior to Cheddar cheese making was studied. Heat treated, standardized, whole milk was reduced in volume by 0, 5, 10, 15, and 20% prior to Cheddar cheese manufacture. Milk solids at various milk volume reductions were 11.98, 12.88, 13.27, 14.17, and 15.05%, respectively. Permeates contained only traces of organic matter and would not create a significant by-product handling problem for a cheese plant. Solids content of the whey from cheese making increased with increasing milk concentration. Proximate compositions of reverse osmosis cheeses were comparable to control cheeses. Fat losses decreased, and fat retained in the cheese increased with increasing milk solids concentration. Improved fat recovery in the cheese was related to the amount of mechanical homogenization of milk fat during the concentration process. Actual, composition adjusted, and theoretical cheese yields were determined. Increased retention of whey solids and improved fat recovery gave cheese yield increases of 2 to 3% above expected theoretical yields at 20% milk volume reduction. Water removal from whole milk prior to Cheddar cheese manufacture gave increased productivity and cheese yield without requiring different cheese-making equipment or manufacturing procedures.     

Managing diet quality for Cheddar cheese manufacturing milk. 1. The influence of protein and energy supplements.

The effects of supplementing cows' diets with protein and energy on milk composition and the composition and yield of Cheddar cheese were investigated. This research addresses the problems of seasonal reduction in the capacity of cheese curds to expel moisture as observed in parts of south-eastern Australia. Milk was collected from cows offered a basal diet of silage and hay supplemented with different sources and levels of dietary protein and energy. The protein supplements were sunflower, canola, cottonseed meal and lupin, and the energy supplements were maize grain, oats, wheat and barely. This milk was used to manufacture Cheddar cheese on a pilot scale. Cheese moisture content was dependent on the source and level of dietary protein and energy. Milk from cows offered the lupin protein supplements and wheat energy supplements consistently produced cheese with a lower moisture content and moisture in fat-free matter. Milk from these supplemented diets had increased casein concentrations and higher proportions of alpha S2-casein than milk from the poor quality control diet. Cheese yield was directly related to the total casein concentration of milk, but was not influenced by differences in casein composition. Supplementing the cows' diets increased the inorganic P, Mg and Ca concentrations in milk. A low inorganic P concentration in milk from cows offered the control diet was caused by a low intake of dietary P. These findings showed that changes in the mineral and casein composition of milk, associated with diet, could influence the composition of Cheddar cheese.     

Hard ewe's milk cheese manufactured from milk of three different groups of somatic cell counts

As ovine milk production increases in the United States, somatic cell count (SCC) is increasingly used in routine ovine milk testing procedures as an indicator of flock health. Ovine milk was collected from 72 East Friesian-crossbred ewes that were machine milked twice daily. The milk was segregated and categorized into three different SCC groups: < 100,000 (group I); 100,000 to 1,000,000 (group II); and > 1,000,000 cells/ ml (group III). Milk was stored frozen at -19 degrees C for 4 mo. Milk was then thawed at 7 degrees C over a 3-d period before pasteurization and cheese making. Casein (CN) content and CN-to-true protein ratio decreased with increasing SCC group 3.99, 3.97, to 3.72% CN, and 81.43, 79.72, and 79.32% CN to true protein ratio, respectively. Milk fat varied from 5.49, 5.67, and 4.86% in groups I, II, and III, respectively. Hard ewe's milk cheese was made from each of the three different SCC groups using a Manchego cheese manufacturing protocol. As the level of SCC increased, the time required for visual flocculation increased, and it took longer to reach the desired firmness for cutting the coagulum. The fat and moisture contents were lower in the highest SCC cheeses. After 3 mo, total free fatty acids (FFA) contents were significantly higher in the highest SCC cheeses. Butyric and caprylic acids levels were significantly higher in group III cheeses at all stages of ripening. Cheese graders noted rancid or lipase flavor in the highest SCC level cheeses at each of the sampling points, and they also deducted points for more body and textural defects in these cheeses at 6 and 9 mo.     

Impact of milk preacidification with CO2 on cheddar cheese composition and yield

Preacidification of milk for cheese making may have a beneficial impact on increasing proteolysis during cheese aging. Unlike other acids, CO(2) can easily be removed from whey. The objectives of this work were to determine the effect of milk preacidification on Cheddar cheese composition, the recovery of individual milk components, and yield. Carbon dioxide was injected inline after the cooling section of the pasteurizer. Cheeses with and without added CO(2) were made simultaneously from the same batch of milk. This procedure was replicated 3 times. Carbon dioxide in the cheese milk was about 1600 ppm, which resulted in a milk pH of about 5.9 at 31 degrees C. The starter culture and coagulant addition rates were the same for both the CO(2) treatment and the control. The whey pH at draining of the CO(2) treatment was lower than the control. Total make time was shorter for the CO(2) treatment compared with the control. Cheese manufactured from milk acidified with CO(2) retained less of the total calcium and fat than the control cheese. The higher fat loss was primarily in the whey at draining. Preacidification with CO(2) did not alter the crude protein recovery in the cheese. The CO(2) treatment resulted in a higher added salt recovery in the cheese and produced a cheese that contained too much salt. Considering the higher added salt retention, the salt application rate could be lowered to achieve a typical cheese salt content. Cheese yield efficiency of the CO(2) treated milk was 4.4% lower than the control due to fat loss. Future work will focus on modifying the make procedure to achieve a normal fat loss into the whey when CO(2) is added to milk.     

Effects of milk composition, stir-out time, and pressing duration on curd moisture and yield

A study was undertaken to investigate the effects of milk composition (i.e., protein level and protein:fat ratio), stir-out time, and pressing duration on curd moisture and yield. Milks of varying protein levels and protein:fat ratios were renneted under normal commercial conditions in a pilot-scale cheese vat. During the syneresis phase of cheese making, curd was removed at differing times, and curd moisture and yield were monitored over a 22-h pressing period. Curd moisture after pressing decreased with longer stir-out time and pressing duration, and an interactive effect was observed of stir-out time and pressing duration on curd moisture and yield. Milk total solids were shown to affect curd moisture after pressing, which has implications for milk standardization; that is, it indicates a need to standardize on a milk solids basis as well as on a protein:fat basis. In this study, a decreased protein:fat ratio was associated with increased total solids in milk and resulted in decreased curd moisture and increased curd yield after pressing. The variation in total solids of the milk explains the apparent contradiction between decreased curd moisture and increased curd yield. This study points to a role for process analytic technology in minimizing variation in cheese characteristics through better control of cheesemilk composition, in-vat process monitoring (coagulation and syneresis), and post-vat moisture reduction (curd pressing). Increased control of curd composition at draining would facilitate increased control of the final cheese grade and quality.