Study of nickel silicide contact on Si/Si/sub 1-x/Ge/sub x/

The properties of nickel silicide formed by depositing nickel on Si/p/sup +/-Si/sub 1-x/Ge/sub x/ layer are compared with that of nickel germanosilicide on p/sup +/-Si/sub 1-x/Ge/sub x/ layer formed by depositing Ni directly on p/sup +/-Si/sub 1-x/Ge/sub x/ layer without silicon consuming layer. After thermal annealing, nickel silicide on Si/p/sup +/-Si/sub 1-x/Ge/sub x/ layer shows lower sheet resistance and specific contact resistivity than that of nickel germanosilicide on p/sup +/-Si/sub 1-x/Ge/sub x/ layer. In addition, small junction leakage current is also observed for nickel silicide on a Si/p/sup +/-Si/sub 1-x/Ge/sub x//n-Si diode. In summary, with a Si consuming layer on top of the Si/sub 1-x/Ge/sub x/, the nickel silicide contact formed demonstrated improved electrical and materials characteristics as compared with the nickel germanosilicide contact which was formed directly on the Si/sub 1-x/Ge/sub x/ layer.     

The Formation of Shallow Low-Resistance Source-Drain Regions for VLSI CMOS Technologies

As a result of MOS device scaling, very shallow source-drain structures are needed to minimize short-channel effects in 1-/spl mu/m transistors. This can be readily achieved with highly doped arsenic regions for NMOS devices but is more difficult using boron for PMOS devices. In addition, shallow junctions suffer from inherently high sheet resistances due to dopant solid solubility limitations. This paper proposes an improved CMOS source-drain technology to overcome both these problems. The technique employs amorphizing silicon implants prior to dopant implantation to eliminate ion channeling and platinum silicidation to substantially reduce sheet resistance. Counterdoping of the p/sup +/ regions by high-concentration arsenic implantation is used to enable both NMOS and PMOS devices to be manufactured with only one photolithographic masking operation. Using this technique, n/sup +/ and p/sup +/ junction depths are 0.22 /spl mu/ and of 8 /spl Omega/sq. sheet resistance. By creating oxide sidewalls on gate conductors, polysilicon can be silicided simultaneously with diffusions. Results of extensive materials analysis are discussed in detail. The technique has been incorporated into a VLSI CMOS process schedule at our laboratories.     

A novel germanium doping method for fabrication of high-performance p-channel poly-Si/sub 1-x/Ge/sub x/ TFT by excimer laser crystallization

In this letter, a novel process for fabricating p-channel poly-Si/sub 1-x/Ge/sub x/ thin-film transistors (TFTs) with high-hole mobility was demonstrated. Germanium (Ge) atoms were incorporated into poly-Si by excimer laser irradiation of a-Si/sub 1-x/Ge/sub x//poly-Si double layer. For small size TFTs, especially when channel width/length (W/L) was less than 2 /spl mu/m/2 /spl mu/m, the hole mobility of poly-Si/sub 1-x/Ge/sub x/ TFTs was superior to that of poly-Si TFTs. It was inferred that the degree of mobility enhancement by Ge incorporation was beyond that of mobility degradation by defect trap generation when TFT size was shrunk to 2 /spl mu/m/2 /spl mu/m. The poly-Si/sub 0.91/Ge/sub 0.09/ TFT exhibited a high-hole mobility of 112 cm/sup 2//V-s, while the hole mobility of the poly-Si counterpart was 73 cm/sup 2//V-s.     

Si/SiGe n-MODFETs on thin SiGe virtual substrates prepared by means of He implantation

Si/SiGe n-type modulation-doped field-effect transistors grown on a very thin strain-relieved Si/sub 0.69/Ge/sub 0.31/ buffer on top of a Si(100) substrate were fabricated and characterized. This novel type of virtual substrate has been created by means of a high dose He ion implantation localized beneath a 95-nm-thick pseudomorphic SiGe layer on Si followed by a strain relaxing annealing step at 850/spl deg/C. The layers were grown by molecular beam epitaxy. Electron mobilities of 1415 cm/sup 2//Vs and 5270 cm/sup 2//Vs were measured at room temperature and 77 K, respectively, at a sheet carrier density of about 3/spl times/10/sup 12//cm/sup 2/. The fabricated transistors with Pt-Schottky gates showed good dc characteristics with a drain current of 330 mA/mm and a transconductance of 200 mS/mm. Cutoff frequencies of f/sub t/=49 GHz and f/sub max/=95 GHz at 100 nm gate length were obtained which are quite close to the figures of merit of a control sample grown on a conventional, thick Si/sub 0.7/Ge/sub 0.3/ buffer.     

BC high-/spl kappa//metal gate Ge/C alloy pMOSFETs fabricated directly on Si (100) substrates

Buried-channel (BC) high-/spl kappa//metal gate pMOSFETs were fabricated on Ge/sub 1-x/C/sub x/ layers for the first time. Ge/sub 1-x/C/sub x/ was grown directly on Si (100) by ultrahigh-vacuum chemical vapor deposition using methylgermane (CH/sub 3/GeH/sub 3/) and germane (GeH/sub 4/) precursors at 450/spl deg/C and 5 mtorr. High-quality films were achieved with a very low root-mean-square roughness of 3 /spl Aring/ measured by atomic force microscopy. The carbon (C) content in the Ge/sub 1-x/C/sub x/ layer was approximately 1 at.% as measured by secondary ion mass spectrometry. Ge/sub 1-x/C/sub x/ BC pMOSFETs with an effective oxide thickness of 1.9 nm and a gate length of 10 /spl mu/m exhibited high saturation drain current of 10.8 /spl mu/A//spl mu/m for a gate voltage overdrive of -1.0 V. Compared to Si control devices, the BC pMOSFETs showed 2/spl times/ enhancement in the saturation drain current and 1.6/spl times/ enhancement in the transconductance. The I/sub on//I/sub off/ ratio was greater than 5/spl times/10/sup 4/. The improved drain current represented an effective hole mobility enhancement of 1.5/spl times/ over the universal mobility curve for Si.     

Scalability of the Si/sub 1-x/Ge/sub x/ source/drain technology for the 45-nm technology node and beyond

The authors present a study on the layout dependence of the silicon-germanium source/drain (Si/sub 1-x/Ge/sub x/ S/D) technology. Experimental results on Si/sub 1-x/Ge/sub x/ S/D transistors with various active-area sizes and polylengths are combined with stress simulations. Two technologically important configurations are investigated: the nested transistor, where a polygate is surrounded by other gates, and isolated transistors, where the active area is completely surrounded by isolation oxide. The channel stress, caused by epitaxial Si/sub 1-x/Ge/sub x/ is reduced substantially when the active area is decreased from a large size towards typical values for advanced CMOS technology nodes. Nested transistors with longer gate lengths are more sensitive towards layout scaling than shorter gates. Increasing recess depth and germanium concentration gives larger channel stress, but does not change layout sensitivity. Increased lateral etching leads to higher stress, as well as to reduced layout sensitivity. In small-size transistors, there exists an optimal recess depth, beyond which the stress in the channel will not increase further. For isolated transistor structures, the interaction between Si/sub 1-x/Ge/sub x/ and the isolating oxide can even lead to stress reduction when the recess depth is increased. When technology advances, active-area dimensions will be scaled together with gate lengths and widths. For typical sizes of advanced silicon CMOS Si/sub 1-x/Ge/sub x/ S/D transistors, simulations indicate that the channel stress can be maintained in future technology nodes.     

A 90-nm logic technology featuring strained-silicon

A leading-edge 90-nm technology with 1.2-nm physical gate oxide, 45-nm gate length, strained silicon, NiSi, seven layers of Cu interconnects, and low-/spl kappa/ CDO for high-performance dense logic is presented. Strained silicon is used to increase saturated n-type and p-type metal-oxide-semiconductor field-effect transistors (MOSFETs) drive currents by 10% and 25%, respectively. Using selective epitaxial Si/sub 1-x/Ge/sub x/ in the source and drain regions, longitudinal uniaxial compressive stress is introduced into the p-type MOSEFT to increase hole mobility by >50%. A tensile silicon nitride-capping layer is used to introduce tensile strain into the n-type MOSFET and enhance electron mobility by 20%. Unlike all past strained-Si work, the hole mobility enhancement in this paper is present at large vertical electric fields in nanoscale transistors making this strain technique useful for advanced logic technologies. Furthermore, using piezoresistance coefficients it is shown that significantly less strain (/spl sim/5 /spl times/) is needed for a given PMOS mobility enhancement when applied via longitudinal uniaxial compression versus in-plane biaxial tension using the conventional Si/sub 1-x/Ge/sub x/ substrate approach.     

Formation of Ni germano-silicide on single crystalline Si/sub 0.3/Ge/sub 0.7//Si

We have studied the Ni and Co germano-silicide on Si/sub 0.3/Ge/sub 0.7//Si. The Ni germano-silicide shows a low sheet resistance of 4-6 /spl Omega///spl square/on both P/sup +/N and N/sup +/P junctions, which is much smaller than Co germano-silicide. In addition, small junction leakage currents of 3/spl times/10/sup -8/ A/cm/sup 2/ and 2/spl times/10/sup -7/ A/cm/sup 2/ are obtained for Ni germano-silicide on P/sup +/N and N/sup +/P junctions, respectively. The good germano-silicide integrity is due to the relatively uniform thickness as observed by cross-sectional TEM.     

Ultra-shallow P+/N junctions formed by recoil implantation

The concept of recoil implantation is proposed to facilitate fabrication of ultrashallow p⁺/n junctions. In this method, a thin boron film is first deposited onto the Si wafer surface. Then the boron atoms are knocked into the Si substrate by Ge implantation or Ar plasma source ion implantation. Dopant activation and damage removal are achieved via rapid thermal annealing. Preliminary results show the realization of sub-100 nm deep p⁺/n junctions with this technique. Monte Carlo simulations were performed to predict the recoiled boron profiles, and agree well with the experimental results.     

Light emission near 1.3 /spl mu/m using ITO-Al/sub 2/O/sub 3/-Si/sub 0.3/Ge/sub 0.7/-Si tunnel diodes

We have fabricated Sn : In/sub 2/O/sub 3/ (ITO)-Al/sub 2/O/sub 3/ dielectric on Si/sub 1-x/Ge/sub x/-Si metal-oxide-semiconductor tunnel diodes which emit light at around 1.3 /spl mu/m, for x=0.7. The emitted photon energy is smaller than the bandgap energy of Si, thus, avoiding strong light absorption by the Si substrate. The optical device structure is compatible with that of a metal-oxide-semiconductor field-effect transistor, since a conventional doped poly-Si gate electrode will be transparent to the emitted light. Increasing the Ge composition from 0.3 to 0.4 only slightly decreases the light-emitting efficiency.     

Mobility enhancement in surface channel SiGe PMOSFETs with HfO/sub 2/ gate dielectrics

We report for the first time drive current enhancement and higher mobilities than the universal mobility for SiO/sub 2/ on Si in compressively strained Si/sub 1-x/Ge/sub x/-on-Si surface channel PMOSFETs with HfO/sub 2/ gate dielectrics, for gate lengths (L/sub G/) down to 180 nm. Thirty six percent drive current enhancement was achieved for Si/sub 0.8/Ge/sub 0.2/ channel PMOSFETs compared to Si PMOSFETs with HfO/sub 2/ gate dielectric. We demonstrate that using Si/sub 1-x/Ge/sub x/ in the channel may be one way to recover the mobility degradation due to the use of HfO/sub 2/ on Si.     

A novel strained Si/sub 0.7/Ge/sub 0.3/ surface-channel pMOSFET with an ALD TiN/Al/sub 2/O/sub 3//HfAlO/sub x//Al/sub 2/O/sub 3/ gate stack

Proof-of-concept pMOSFETs with a strained-Si/sub 0.7/Ge/sub 0.3/ surface-channel deposited by selective epitaxy and a TiN/Al/sub 2/O/sub 3//HfAlO/sub x//Al/sub 2/O/sub 3/ gate stack grown by atomic layer chemical vapor deposition (ALD) techniques were fabricated. The Si/sub 0.7/Ge/sub 0.3/ pMOSFETs exhibited more than 30% higher current drive and peak transconductance than reference Si pMOSFETs with the same gate stack. The effective mobility for the Si reference coincided with the universal hole mobility curve for Si. The presence of a relatively low density of interface states, determined as 3.3 /spl times/ 10/sup 11/ cm/sup -2/ eV/sup -1/, yielded a subthreshold slope of 75 mV/dec. for the Si reference. For the Si/sub 0.7/Ge/sub 0.3/ pMOSFETs, these values were 1.6 /spl times/ 10/sup 12/ cm/sup -2/ eV/sup -1/ and 110 mV/dec., respectively.     

Transistor action of metal (CoSi/sub 2/)/insulator (CaF/sub 2/) hot electron transistor structure

The first transistor action of tunnelling hot electron transistors with single-crystalline metal (CoSi/sub 2/)/insulator (CaF/sub 2/) has been achieved. This device consists of CoSi/sub 2//CaF/sub 2/ heterojunctions grown on n-Si     

Low-operating-voltage integrated silicon light-emitting devices

A solution is presented for the fabrication of low-voltage, low-power (<4.25 V and <5 mW) silicon light-emitting devices (Si-LEDs), utilizing standard very large scale integration technology without any adaptation. Accordingly, they can be integrated with their signal processing CMOS and BiCMOS circuits on the same chip. This enables the fabrication of much needed all-silicon monolithic optoelectronic systems operated by a single supply. The structural details of two distinctly different line-patterned Si-LEDs are presented, composed of heavily doped n/sup +/p/sup +/ junctions, made by BiCMOS n/sup +/ sinker and PMOS p/sup +/ source/drain doped regions, respectively. Using this approach, other Si-LED structures can be designed to yield low- or high-voltage Si-LED operation as well. Light is emitted at low reverse bias as a result of quantum transitions of carriers, generated by field emission, as indicated by the low reverse breakdown voltage V/sub B/, the soft "knee" I-V characteristics and the negative temperature coefficient of V/sub B/. The optical performance data show that, at low reverse operating current I/sub R/, the overall emitted light intensity L is a nonlinear function of I/sub R/ and becomes linear at higher I/sub R/. A bell-shaped light spectrum is obtained, with an enhanced short wavelength and attenuated long-wavelength radiation, relative to that of avalanche Si-LEDs.     

Improving the activation of the P/sup +/ region of low-temperature polycrystalline Si TFTs by using solid-phase Crystallization

We have developed a low-temperature fabrication process for making thin-film transistors (TFTs) with highly activated source and drain regions by utilizing pre-amorphization by Ge-ion implantation followed by solid-phase crystallization. The sheet resistances of the p/sup +/ polysilicon layers formed by B-ion implantation with and without Ge-ion implantation were, respectively, 200 and 1500 /spl Omega//sq. We confirmed reducing the sheet resistance of p/sup +/ polysilicon increases the on-current of TFTs on glass substrates. This process is promising for making high-performance CMOS peripheral circuits for liquid crystal display panels.     

Sub-500/spl deg/C solid-phase epitaxy of ultra-abrupt p/sup +/-silicon elevated contacts and diodes

A well-controlled low-temperature process, demonstrated from 350/spl deg/C to 500/spl deg/C, has been developed for epitaxially growing elevated contacts and near-ideal diode junctions of Al-doped Si in contact windows to the Si substrate. A physical-vapor-deposited (PVD) amorphous silicon layer is converted to monocrystalline silicon selectively in the contact windows by using a PVD aluminum layer as a transport medium. This is a solid-phase-epitaxy (SPE) process by which the grown Si is Al-doped to at least 10/sup 18/ cm/sup -3/. Contact resistivity below 10/sup -7/ /spl Omega//spl middot/cm/sup 2/ is achieved to both p/sup -/ and p/sup +/ bulk-silicon regions. The elevated contacts have also been employed to fabricate p/sup +/-n diodes and p/sup +/-n-p bipolar transistors, the electrical characterization of which indicates a practically defect-free epitaxy at the interface.     

Investigations of high-performance GaAs solar cells grown on Ge-Si/sub 1-x/Ge/sub x/-Si substrates

High-performance p/sup +//n GaAs solar cells were grown and processed on compositionally graded Ge-Si/sub 1-x/Ge/sub x/-Si (SiGe) substrates. Total area efficiencies of 18.1% under the AM1.5-G spectrum were measured for 0.0444 cm/sup 2/ solar cells. This high efficiency is attributed to the very high open-circuit voltages (980 mV (AM0) and 973 mV (AM1.5-G)) that were achieved by the reduction in threading dislocation density enabled by the SiGe buffers, and thus reduced carrier recombination losses. This is the highest independently confirmed efficiency and open-circuit voltage for a GaAs solar cell grown on a Si-based substrate to date. Larger area solar cells were also studied in order to examine the impact of device area on GaAs-on-SiGe solar cell performance; we found that an increase in device area from 0.36 to 4.0 cm/sup 2/ did not degrade the measured performance characteristics for cells processed on identical substrates. Moreover, the device performance uniformity for large area heteroepitaxial cells is consistent with that of homoepitaxial cells; thus, device growth and processing on SiGe substrates did not introduce added performance variations. These results demonstrate that using SiGe interlayers to produce "virtual" Ge substrates may provide a robust method for scaleable integration of high performance III-V photovoltaics devices with large area Si wafers.     

Low-Temperature Materials and Thin Film Transistors for Flexible Electronics

This paper addresses the low-temperature deposition processes and electronic properties of silicon based thin film semiconductors and dielectrics to enable the fabrication of mechanically flexible electronic devices on plastic substrates. Device quality amorphous hydrogenated silicon (a-Si:H), nanocrystalline silicon (nc-Si), and amorphous silicon nitride (a-SiN/sub x/) films and thin film transistors (TFTs) were made using existing industrial plasma deposition equipment at the process temperatures as low as 75/spl deg/C and 120/spl deg/C. The a-Si:H TFTs fabricated at 120/spl deg/C demonstrate performance similar to their high-temperature counterparts, including the field effect mobility (/spl mu//sub FE/) of 0.8 cm/sup 2/V/sup -1/s/sup -1/, the threshold voltage (V/sub T/) of 4.5 V, and the subthreshold slope of 0.5 V/dec, and can be used in active matrix (AM) displays including organic light emitting diode (OLED) displays. The a-Si:H TFTs fabricated at 75/spl deg/C exhibit /spl mu//sub FE/ of 0.6 cm/sup 2/V/sup -1/s/sup -1/, and V/sub T/ of 4 V. It is shown that further improvement in TFT performance can be achieved by using n/sup +/ nc-Si contact layers and plasma treatments of the interface between the gate dielectric and the channel layer. The results demonstrate that with appropriate process optimization, the large area thin film Si technology suits well the fabrication of electronic devices on low-cost plastic substrates.     

Forming of Very Shallow Junction for S/D Extension in Deep Sub-Micron CMOS Devices

Very shallow junctions for S/D extension in deep sub-micron CMOS devices are required to suppress the short channel effect as devices scaling down, and the surface concentrations (N,) of these junctions need to be kept in a higher value to reduce the series resistance of the lightly doped drain structure. But it is very difficult for the conventional ion implantation to meet the requirement above. This article presents the results of forming very shallow and ultrashallow junctions used in 0.25 micron and 0.10 micron CMOS devices respectively with low energy implantation (LEI) and pre-amorphization implantation plus low energy implantation (PAI+LEI). The LEI was performed on the modified normal ion-imptantor (IM-200M). Using LEI only the minimum junction depth,is 61nm for NMOS and 57nm for PMOS (Nsub=1×1018cm-3) respectively after 1000℃ RTA and both Ns are above 3×1019cm-3 While using Ge PAI+LEI,under the optimized processing condition,the junction depth of 58nm for NMOS and 42nm for PMOS are obtained,with the leakage current density being 4nA/cm2.     

Carrier mobility in p-MOSFET with atomic-layer-deposited Si-nitride/SiO/sub 2/ stack gate dielectrics

P/sup +/-poly-Si gate MOS transistors with atomic-layer-deposited Si-nitride/SiO/sub 2/ stack gate dielectrics (EOT=2.50 nm) have been fabricated. Similar to the reference samples with SiO/sub 2/ gate dielectrics (T/sub ox/=2.45 nm), clear saturation characteristics of drain current are obtained for the samples with stack gate dielectrics. Identical hole-effective mobility is obtained for the samples with the SiO/sub 2/ and the stack gate dielectrics. The maximum value of hole-effective mobility is the same (54 cm/sup 2//Vs) both for the stack and the SiO/sub 2/ samples. Hot carrier-induced mobility degradation in transistors with the stack gate dielectrics was found to be identical to that in transistors with the SiO/sub 2/ gate dielectrics. In addition to the suppression of boron penetration, better TDDB characteristics, and soft breakdown free phenomena for the stack dielectrics (reported previously), the almost equal effective mobility (with respect to that of SiO/sub 2/ dielectrics) has ensured the proposed stack gate dielectrics to be very promising for sub-100-nm technology generations.