Hardening Effect on Machined Surface for Precise Hard Cutting Process with Consideration of Tool Wear

During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.     

The Influence of Modulated Slotted Synthetic Jet on the Bypass of Hump

This paper deals with the influence of phase modulated synthetic jet on the aerodynamics of the hump in a closed test section Of the Eiffel-type wind tunnel. Three experimental methods of measurement techniques of this phenomenon were used： the pressure profile using the Kiel total pressure probe, the velocity profile using the CTA （constant temperature anemometry） probe and the visualization of the flow field using the hot film and the thermo camera, The experimental results with and without the influence of the synthetic jet were compared, as well the impact of the phase shift of the neighbouring synthetic jets. As a reference case, the flow around the hump without the influence of the synthetic jet was selected. The results of the measurement are presented in figures and compared.     

铌欠缺对PZN基陶瓷微观结构和介电性能的影响

使用化学混合法制备了PZN基陶瓷 ,研究了铌离子欠缺对其相组成、微观结构和介电性能的影响。随着铌离子欠缺量的增加 ,预烧粉体中的焦绿石相含量大幅度增加 ;但是微量铌离子欠缺对烧结后陶瓷的相组成没有什么影响 ,甚至当铌欠缺量达到 2 %时 ,陶瓷仍然为 10 0 %的钙钛矿结构。随着铌欠缺的增加 ,晶粒尺寸增大 ,但是陶瓷仍具有良好的成瓷性。铌欠缺使介电常数减小 ,但是对介电损耗影响很小 ;介电常数减小的原因归结为“有效有序微区”尺寸的减小和铁电活性的铌离子浓度的降低     

B位替代对Bi_2(Zn_(1/3)Nb_(2/3))O_7陶瓷介电性能的影响

采用传统的二次球磨固相反应法制备了Bi2(Zn1/3 Nb2/3-x)O7(M为Sn,Zr,Ti)陶瓷,并使用X射线衍射仪、扫描电镜、介电性能测试仪等研究了Sn4+,Zr4+,Ti4+的B位替代对陶瓷烧结温度、物相、显微形貌以及介电性能的影响.结果表明:当替代量x≤0.25时,所得陶瓷均保持单一的单斜焦绿石相结构;Zr4+,Ti4+什替代的陶瓷达到最致密的烧结温度与未经替代的一致,而Sn4+替代的陶瓷在1 020℃烧结才可以达到最致密;用Ti4+,Zr4+替代的陶瓷晶粒尺寸与基体的相当,而Sn4+替代的陶瓷晶粒尺寸大小不一;Sn4+,Zr4+替代的陶瓷介电常数温度系数随着替代量的增加逐渐减小,Sn4+替代的陶瓷在x=0.25时为负值,Ti4+替代的陶瓷介电常数温度系数随着替代量的增加先增大后减小,但始终为正值.     

铌欠缺对掺镧PZN基陶瓷的有序微区和介电性能的影响

研究了铌欠缺对掺镧 PZN基陶瓷相结构、有序微区以及介电性能的影响。铌欠缺消除了掺镧所产生的焦绿石相 ,使陶瓷试样恢复为百分之百的钙钛矿相结构。 Ram an散射光谱分析表明 ,铌欠缺使掺镧 PZN基陶瓷的有序微区增大 ,同时铌欠缺也提高了掺镧 PZN基陶瓷的介电常数。铌欠缺使介电常数增大的原因归结于焦绿石相的消除和“有效有序微区”尺寸的扩大     

Proof of Concept MFD Optimization of the Aftbody Geometry of Axisymmetric Slender Body Based on Wave Drag Considerations

A comprehensive, universally valid, elegant and yet simple method to design slender axisymmetric body of minimum wave drag in transonic and supersonic flows is developed. Computational aerodynamics is also used as a tool for numerical experiments in gaining physical understanding of the drag mechanism due to the geometry of the aftbody, such as the correlation between wave drag and wave distribution of the aftbody geometry. The method utilizes MFD （modified feasible direction） based optimization program, along with the linear slender body aerodynamics, for its elegance and generic optimization convenience. The efforts are focused on inviscid flow. A practical method of reducing the wave drag of a given body is developed for both bodies with pointed end and with base area, using shock wave generator at a particular location on the aftbody. The results show that the MFD optimization program can be effectively utilized in an aerodynamic optimization problem.     

Stabilizing Mechanism and Running Behavior of Couplers on Heavy Haul Trains

Published studies in regard to coupler systems have been mainly focused on the manufacturing process or coupler strength issues. With the ever increasing of tonnage and length of heavy haul trains, lateral in-train forces generated by longitudinal in-train forces and coupler rotations have become a more and more significant safety issue for heavy haul train operations. Derailments caused by excessive lateral in-train forces are frequently reported. This article studies two typical coupler systems used on heavy haul locomotives. Their structures and stabilizing mechanism are analyzed before the corresponding models are developed. Coupler systems models are featured by two distinct stabilizing mechanism models and draft gear models with hysteresis considered. A model set which consists of four locomotives and three coupler systems is developed to study the rotational behavior of different coupler systems and their implications for locomotive dynamics. Simulated results indicate that when the locomotives are equipped with the type B coupler system, locomotives can meet the dynamics standard on tangent tracks; while the dynamics performance on curved tracks is very poor. The maximum longitudinal in-train force for locomotives equipped with the type B coupler system is 2000 kN. Simulations revealed a distinct trend for the type A coupler system. Locomotive dynamics are poorer for the type A case when locomotives are running on tangent tracks, while the dynamics are better for the type A case when locomotives are running on curved tracks. Theoretical studies and simulations carried out in this article suggest that a combination of the two types of stabilizing mechanism can result in a good design which can significantly decrease the relevant derailments.     

RDG System in Remote Areas with Utility or Local Feed Topology and Operation Strategy

In remote regions with availability of wind energy, a RDG （renewable distributed generation） system is an advantageous alternative to increase the provision of electrical supply. Usually, these systems are structured on the basis of a connection to an existing weak grid. When the grid is out of service, the system may operate in islanding mode, if the RDG configuration allows it, continuing the provision of energy with standard voltage and frequency values. Facing the latter situation, a wind-diesel/gas generation system is proposed, with a conversion and control strategies based on a variable speed wind turbine employing a DFIG （doubly fed induction generator）, a SC （ultracapacitor） storage system and a SG （synchronous generator） driven by a diesel/gas engine.     

Enhance Mining System Reliability through System Integration Approach

The reliability of mining systems is generally low due to their harsh working conditions. Currently, efforts for improving mining system reliability are often made in isolation. This practice could substantially limit the effectiveness of the efforts on overall reliability improvement of the mining system. To enhance the overall reliability of mining systems, an integrated improvement approach is necessary. In this paper, we developed a framework for integrated mining system reliability improvement to address this issue. In this framework, there are five major components including data integration, business process integration, hardware integration, software integration and analysis/decision integration, but we only focus on the integrated reliability analysis which is important to the analysis/decision integration. The reliability analysis considers the interactions between machines, and the impacts of design, operation, maintenance, automation and working environment on the overall system reliability. These multiple interactions present a big challenge to accurate reliability prediction. In this paper, we for the first time systematically investigated integrated reliability analysis approaches for dealing with this challenge using novel models and methods, including covariate hazard models, intelligent reliability prediction approach and complex system modeling methods. While these models and methods have found some successful applications in other industries, they in general have not been effectively used for the reliability analysis of mining systems. Our study results show that the system integration approach is applicable to mining systems and can be used for developing a computer aided integration system for the implementation of the integrated reliability improvement approach.     

Dynamic Detection of Reinforced Concrete Bridge Damage by Finite Element Model Updating

The present work consists of dynamic detection of damages in reinforced concrete bridges by using a MMUM （mathematical model updating method） from incomplete test data. A well suited finite element model of a repaired bridge is carried out. The diagnosis enables us to locate and detect the damage in a reinforced concrete bridge. Thus, developments of analytical predictions have been checked by modal testing techniques. Besides, the FTCS （finite time centered space） scheme is developed to solve the set of equations which can easily handle finite element matrices of a bridge model. It is shown in this study that the method is applied to detect damages as well as existing cracks in real time of a repaired bridge. To check the efficiency of the method, the repaired bridge of OuedOumazer in Algeria has been selected. It is proven that identification methods have been able to detect the exact location of damage areas to be corrected avoiding the inaccuracy from the finite element model for the mass, stiffness and loading.     

Identification Method of Dynamic Coefficients of Fluid Film Bearings for HDD Spindle Motors

Fluid film bearings are widely used as support elements of rotating shaft for HDD （hard disk drive） spindle motors. Recently, the opportunity for the HDD spindle motors exposed to external vibration has been increasing because the HDDs are used for various information related equipments such as mobile PCs, car navigation systems. Hence, the rotating shaft has a possibility to come in contact with the bearing and it causes wear or seizure to the bearing surface. In order to avoid the problems, it is extremely important to enhance the dynamic characteristics of the fluid film bearings for spindles. However, verification from both theory and experiment of dynamic characteristics such as spring coefficients and damping coefficients is rare and few. In this paper, the bearing vibration characteristics when the HDD spindle is oscillated are investigated theoretically and experimentally. And then the identification method ofoil film coefficients of fluid film bearing spindles is described.     

Composite with Recyclable Loads for the Manufacture of Blocks to Build Popular Houses

The science space in a state school in Natal city was built using a composite consisting of gypsum, EPS （expanded polystyrene）, shredded tire, cement and water. Mechanical and thermal resistances were evaluated. Inside the blocks, three types of fillings （EPS plates, aluminum cans and 500 mL bottles of mineral water） were placed in order to obtain a walls with higher thermal resistance, but also to give it an ecologically correct order, considering that both the tire and the EPS occupy a large space in landfills and require years to be degraded when released into the environment. Compression tests were conducted according to the rules. The experiments demonstrated that the temperature difference between the internal and external surfaces on the walls reached levels above 12.0 ℃. It was also demonstrated that the proposed composite has adequate mechanical strength to be used for sealing walls. The proposed use of the composite can contribute to reduce the significant housing deficit of Brazil, producing popular houses at low cost and with little time to work.     

Preliminary Study on the Seizure Trend of a MOM-THP with Self-directed Balls

This work continues the approach of one of our topics relating to a MOM-THP （metal on metal-total hip prostheses） with self-directed movement balls. Experiments revealed a certain seizure in some strain conditions. Laboratory trials for balls/plane Hertzian contacts have been restarted in order to determine seizure behaviour depending on the roughness of the flat area. The trials have been carried out in BSF （body simulated fluid） lubrication conditions, much closer to the real operating conditions up against the initial tests with distilled water. Seizure burdens to different loadings and contact surfaces roughness influence over the seizure burden have been determined. Even though the minimum value of the wear must be the same with the minimum value of the surfaces roughness, given the experimental conditions, it came out from the trials results on wear that the lowest level of wear is acquired at a certain value of roughness, not at the lowest level of roughness.     

Investigation of the Mechanical Behavior of a Thin Composite Stiffened Skin with a Combined Joint

Many joint models available to predict secondary bending moments in the structure have a stiffness mismatch, while this type of structure widely used in aircraft. To determine how to represent a structure with a stiffness mismatch in a combined joint （bonded/riveted）, a non-linear finite element analysis was performed. The detailed validation of this analysis identified the composite stiffened skin as the most suitable model in three dimensions. The use of this model for validating the secondary bending moment to calculate the behavior of the stiffener edge is straightforward and reliable. Experiments were performed to determine the distribution of the load in a combined joint under a tensile load that creates a secondary bending moment in a structure with a stiffness mismatch. The influence of related joint design considerations on the load transferred by the joint were examined through a finite element parameter analysis. The results are compared to determine best approach to predict the mechanical behavior at the edge of the stiffener. A close agreement between the finite element analysis and experimental results was obtained. Test observations using a C-scan compared well with the predictions of the onset of crack growth.     

Investigation of CFD calculation method of a centrifugal pump with unshrouded impeller

Currently, relatively large errors are found in numerical results in some low-specific-speed centrifugal pumps with unshrouded impeller because the effect of clearances and holes are not accurately modeled. Establishing an accurate analytical model to improve performance prediction accuracy is therefore necessary. In this paper, a three-dimensional numerical simulation is conducted to predict the performance of a low-specific-speed centrifugal pump, and the modeling, numerical scheme, and turbulent selection methods are discussed. The pump performance is tested in a model pump test bench, and flow rate, head, power and efficiency of the pump are obtained. The effect of taking into consideration the back-out vane passage, clearance, and balance holes is analyzed by comparing it with experimental results, and the performance prediction methods are validated by experiments. The analysis results show that the pump performance can be accurately predicted by the improved method. Ignoring the back-out vane passage in the calculation model of unshrouded impeller is found to generate better numerical results. Further, the calculation model with the clearances and balance holes can obviously enhance the numerical accuracy. The application of disconnect interface can reduce meshing difficulty but increase the calculation error at the off-design operating point at the same time. Compared with the standard k-ε, renormalization group k-ε, and Spalart-Allmars models, the Realizable k-ε model demonstrates the fastest convergent speed and the highest precision for the unshrouded impeller flow simulation. The proposed modeling and numerical simulation methods can improve the performance prediction accuracy of the low-specific-speed centrifugal pumps, and the modeling method is especially suitable for the centrifugal pump with unshrouded impeller.     

Vibration Response Characteristics against the Radial and Axial Shocks on Small Size Hard Disk Drive Spindle Supported by Oil Film Bearings

This paper describes the experimental study on shock response of FDB （fluid dynamic bearing） spindle for HDDs （hard disk drives）. The FDBs are widely used as rotating shaft support elements for HDD spindle motors. Recently, the opportunity for the HDD spindle motors exposed to external vibration has been increasing because the HDDs are used for various information related equipment such as mobile PCs （personal computers）, video cameras, car navigation systems and so on. Hence, the rotating shaft has a possibility to come in contact with the bearing by external shocks and it causes wear or seizure to the bearing surface. To avoid the problem, it is extremely important to know how the spindle moves against the large shock on HDDs experimentally. However, as far as the authors know, there are few experimental studies treating the shock response of HDD spindles. In this paper, firstly, we propose a new test rig and experimental method for shock response of FDB spindles. Then the shock tests against the radial and axial disturbance on FDB spindle for 2.5＂ HDD are conducted. Finally, the experimental results of shock response waveforms and maximum displacement of disk are shown.     

Development of a Stabilized Pan/Tilt Platform and the State of the Art

In the context of this paper, a small scale, medium precision, stabilized pan/tilt platform is developed as a prototype, which is used to compare various stabilization algorithms experimentally. The overall performance of the system depends on rigid body dynamics, structural dynamics, servo control loops, stabilization control algorithm, sensor fusion algorithm and sensory feedback such as from the IMU （inertial measurement unit）. In the case that the response bandwidth of the overall system is high enough, the same hardware can also achieve active vibration isolation. All of these design aspects are investigated in the paper via numerical models and with their experimental verification.     

ASME Section Ⅲ Stress Analysis of a Heat Exchanger Tubesheet with a Misdrilled Hole and Irregular or Thin Ligaments

A stress analysis is described for a nuclear steam generator tubesheet with a thin, or irregular ligament, associated with a mis-drilled hole using the rules of ASME （American Society of Mechanical Engineers） B ＆ PV Section Ⅲ and non-mandatory Appendix A, Article A-8000 for stresses in perforated flat plates. The analysis demonstrates the proper application of the NB-3200 rules for this special application, with discussion of the differences between an actual tube hole deviation and what is assumed in ASME Appendix A. This is a companion paper to ＂Technical Justification Supporting Operation with a Tube Installed in a Mis-Drilled Hole of a Steam Generator Tubesheet＂.     

Case-Based Reasoning（CBR） Model for Ultra-Fast Cooling in Plate Mill

New generation thermo-mechanical control process（TMCP） based on ultra-fast cooling is being widely adopted in plate mill to product high-performance steel material at low cost. Ultra-fast cooling system is complex because of optimizing the temperature control error generated by heat transfer mathematical model and process parameters. In order to simplify the system and improve the temperature control precision in ultra-fast cooling process, several existing models of case-based reasoning（CBR） model are reviewed. Combining with ultra-fast cooling process, a developed R5 CBR model is proposed, which mainly improves the case representation, similarity relation and retrieval module. Certainty factor is defined in semantics memory unit of plate case which provides not only internal data reliability but also product performance reliability. Similarity relation is improved by defined power index similarity membership function. Retrieval process is simplified and retrieval efficiency is improved apparently by windmill retrieval algorithm. The proposed CBR model is used for predicting the case of cooling strategy and its capability is superior to traditional process model. In order to perform comprehensive investigations on ultra-fast cooling process, different steel plates are considered for the experiment. The validation experiment and industrial production of proposed CBR model are carried out, which demonstrated that finish cooling temperature（FCT） error is controlled within±25℃ and quality rate of product is more than 97%. The proposed CBR model can simplify ultra-fast cooling system and give quality performance for steel product.