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本文对GCr15轴承钢按YJZ84和YB9-68两个标准检验的网状碳化物级别用直方图法进行质量分析后,根据其网状碳化物的形成原因及其影响因素,探讨性地从GCr15轴承钢的冶炼,热压力加工及热处理等方面提出一些看法,供GCr15轴承钢生产时参考。 相似文献
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GCr15轴承钢锭的均热炉加热工艺 总被引:1,自引:0,他引:1
轴承钢的碳化物不均匀分布对轴承钢质量有很大影响。这种不均匀性分布是由于钢锭的结晶偏析所造成,表现为液析碳化物、带状碳化物和轧后冷却过程中沿晶界重新析出的网状碳化物。对钢锭或钢坯进行高温扩散退火可以消除液析碳化物,改善带状碳化物。网状碳化物则可通过控轧。控冷及钢材的正火热处理予以改善。1钢锭均匀化加热Xi艺1.l加热温度锻轧加热温度愈高,钢的强度愈低,生产率愈高,但是温度过高,会发生过烧。GCr15钢的过烧温度为1350T。为消除液析碳化物,GCrls轴承钢锭加热温度应为1240-1250℃。由于钢锭的选择结晶缘故,钢锭… 相似文献
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研制的GCr18Mo新型轴承钢的淬透性为GCr15SiMn轴承钢的2.0 ̄2.5倍,新钢种轴承的使用寿命为GCr15SiMn钢的1.8 ̄5.4倍。 相似文献
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ABSTRACTIn the present work, solidification structure and centre segregation in continuously cast bearing steel GCr15 blooms with 220mm×260?mm were obtained by different casting conditions (M-EMS, M?+?F-EMS, M?+?F-EMS?+?MSR), which were systematically optimized by numerical simulation and experiments. The relationship between centre segregation in continuously cast GCr15 bloom, heredity in hot-rolled steel and carbide inhomogeneity of hot-rolled steel with was investigated comprehensively. Results showed that compared with M-EMS, centre carbon segregation ratio in the bloom decreased from 1.1~1.4 to 1.04~1.22 by M?+?F-EMS, and could be reduced to 0.96~1.08 by MSR in combination with M?+?F-EMS. Moreover, centre segregation in hot-rolled steel decreased with the decrease of centre segregation in bloom. Grade of network and banded carbide in hot-rolled steel decreased accordingly, especially for centre carbon segregation ratio with 0.96~1.08, grade of network and banded carbide could be significantly reduced to 1. It was important to control centre segregation in as-cast steel to improve the resulting carbide homogeneity of as-rolled steel. According to the experimental results, higher casting speed in bloom with M?+?F-EMS and MSR integrated process was preferred to effectively reduce centre segregation ratio and further decreased the occurrence of network and banded carbide in as-rolled bearing steel GC15. 相似文献
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取9Cr2Mo钢和GCr15钢,奥氏体化后进行中温等温转变,采用金相显微镜和QUANTA-400扫描电子显微镜研究贝氏体碳化物的形貌及其形成机理。结果表明,9Cr2Mo钢和GCr15钢的上贝氏体组织呈羽毛状,上贝氏体碳化物呈长短不一的薄片状或短棒状,分布在铁素体亚片条或亚单元之间,其排列与贝氏体铁素体片条轴向大体上平行分布;下贝氏体组织呈竹叶状或针状,下贝氏体碳化物呈细片状或纤维状等形状,分布在铁素体片中间,大多数与片条的主轴方向交角排列,但角度不等。钢中贝氏体碳化物在γ/α相界面上形核,向奥氏体中和铁素体亚单元间长大,是碳原子沿着相界面扩散的过程。 相似文献
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在Gleeble-1500D热模拟试验机上进行单轴热压缩试验,研究了形变温度对GCr15SiMn钢的组织尤其是网状碳化物的影响。利用连续度系数来定量表征网状碳化物的连续程度。综合分析了形变温度对晶粒尺寸以及网状碳化物的连续度系数的影响。结果表明:随形变温度的升高,网状碳化物的连续性与晶粒尺寸的变化规律保持较好的一致性。网状碳化物的破碎程度随形变温度的降低而增大。综合考虑网状碳化物连续程度、晶粒尺寸以及变形抗力等因素,在轧后不控冷的条件下,GCr15SiMn的终轧温度宜定在800~850 ℃,其中以850 ℃为最佳。 相似文献
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SUN Yan-Kun 《钢铁研究学报(英文版)》2009,16(5):61-61
The ultra-fast cooling technology of large-section bars GCr15 bearing steel was researched connected with industry practice, the microstructure in different cooling patters were researched by optical microscopy、transmission electron microscopy and energy spectrometer, it was concluded that: the large-section bars of GCr15 bearing steel passed the zone of secondary carbide precipitation quickly through the ultra-fast cooling technology(UFC) the instantaneous cooling rate of which was about 200℃/s, the finishing cooling temperature was higher than Ms, the lamellar spacing of pearlite was thinner and thinner and the micro-hardness was bigger and bigger along with the reduction of re-reddening temperature,the precipitation of network carbide was restrained when re-reddening temperature was 690℃, and fine laminated pearlite was obtained through transformation of pseudopearlition which induced the reduction of the diamond of pearlite grain and refinement of the lamellar spacing of pearlite, ideal microstructures promoting spheroidizing annealing were obtained. 相似文献
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GCr15轴承钢作为高碳钢,其元素偏析尤其是碳元素的偏析对于钢的组织和性能有很大影响。实验应用原位统计分布分析技术对GCr15轴承钢连铸方坯整个横截面以及GCr15电渣锭的中心区域进行了对比分析,并重点研究了C和Cr元素的偏析情况以及试样表面的疏松情况。通过C和Cr元素含量二维等高图以及统计偏析度的对比分析可知,连铸方坯横截面的C和Cr元素都存在严重的中心偏析现象,同时在中心偏析区域外围观察到由于树枝晶搭桥而造成的环状、不连续的C元素负偏析带;GCr15电渣锭中心区域的C和Cr元素分布则较为均匀,即偏析现象得到明显改善。此外,电渣重熔前后试样表面的统计致密度和统计疏松度表明,电渣锭的致密程度要明显优于连铸方坯。 相似文献
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针对生产轴承钢棒材产品出现的网状碳化物问题,以国内某厂棒材热连轧生产线为依据,对GCrl5轴承钢轧后进行快速控制冷却的温度场进行模拟研究,并运用于实际生产中,取得了较好的效果。结合现场条件所能采用的各种冷却工艺,利用计算机模拟方法,对冷却工艺进行了优化分析,使得GCr15轴承钢20~60的产品的网状级别≤2.0级,解决了中小规格棒材轴承钢网状碳化物达不到标准要求的问题。 相似文献
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由于轴承钢的碳含量较高,在钢液凝固过程中易形成较大的碳偏析,且在后期的加热、轧制过程中难以有效消除。研究了240 mm×240 mm GCr15轴承钢大方坯碳化物析出形态、金相组织随不同加热工艺制度的变化,通过理论推算了GCr15轴承钢的高温扩散系数,确定了最佳加热的工艺。 相似文献
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������ �������� ���������������У��µǻ� ����Ӧ�� 《钢铁研究学报》2017,29(12):1012-1017
Combined with the calculation of Jmatpro software and a large number of trial production, the new type of high temperature resistant stainless bearing steel 6Cr15Mo4VN was developed. DSC analyzer, optical microscope and EPMA were used to study the microstructure and properties of 6Cr15Mo4VN nitrogen- containing bearing steel. The results show that the microstructure of quenched- tempered sample is tempered martensite + carbide + residual austenite, which primary carbide is zonal distribution with an acceptable size, fine carbide is uniformly distributed in martensite matrix. The steel gets lower hardness after annealing and becomes very hard after quenching- tempering, which shows excellent properties for bearing. In 40 mass% nitric acid solution, almost no corrosion occurs. In 10 mass% hydrochloric acid solution, the corrosion resistance property is superior to 9Cr18Mo and 7Cr14MoN. 相似文献
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观察并研究了连续定向凝固电渣重熔前后及电渣过程不同冷却强度下,GCr15轴承钢中碳化物的行为和组织变化.结果表明,GCr15轴承钢中主要以M3C型的液析碳化物为主,铸态轴承钢中心偏析严重;经过电渣重熔,钢锭表面光洁,致密度高,碳化物细小且分布均匀.随着电渣重熔冷却强度的增大,GCr15轴承钢中粗大的碳化物数量明显减少,破碎成粒径小、形状规则、分布弥散均匀的圆粒状,能够有效改善碳化物偏析.增大电渣重熔冷却强度,能够缩短凝固时间,缩小树枝晶间距,可以大大减轻树枝偏析. 相似文献