Activation of Supported Pd Metal Catalysts for Selective Oxidation of Hydrogen to Hydrogen Peroxide

Catalytic activity of supported Pd metal catalysts (Pd metal deposited on carbon, alumina, gallia, ceria or thoria) showing almost no activity in the liquid-phase direct oxidation of H₂ to H₂O₂ (at 295 K) in acidic medium (0.02 M H₂SO₄) can be increased drastically by oxidizing them using different oxidizing agents, such as perchloric acid, H₂O₂, N₂O and air. In the case of the Pd/carbon (or alumina) catalyst, perchloric acid was found to be the most effective oxidizing agent. The order of the H₂-to-H₂O₂ conversion activity for the perchloric-acid-oxidized Pd/carbon (or alumina) and air-oxidized other metal oxide supported Pd catalysts is as follows: Pd/alumina < Pd/carbon < Pd/CeO₂ < Pd/ThO₂ < Pd/Ga₂O₃. The H₂ oxidation involves lattice oxygen from the oxidized catalysts. The catalyst activation results mostly from the oxidation of Pd metal from the catalyst producing bulk or sub-surface PdO. It also caused a drastic reduction in the H₂O₂ decomposition activity of the catalysts. There exists a close relationship between the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity in the oxidation process and the H₂O₂ decomposition activity of the catalysts; the higher the H₂O₂ decomposition activity, the lower the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity.     

Activation of a Au/TiO2 Catalyst by Loading a Large Amount of Fe–Oxide: Oxidation of CO Enhanced by H2 and H2O

Catalytic activity of a 1 wt% Au/TiO₂ catalyst is markedly improved by loading a large amount of FeO_x, on which the oxidation of CO in excess H₂ is selectively promoted at temperature lower than 60 °C. Oxidation of CO with O₂ on the FeO_x/Au/TiO₂ catalyst is markedly enhanced by H₂, and H₂O moisture also enhances the oxidation of CO but its effect is not so large as the promotion by H₂. We deduced that activation of Au/TiO₂ catalyst by loading FeO_x is not caused by the size effect of Au particles but a new reaction path via hydroxyl carbonyl intermediate is responsible for the superior activity of the FeO_x/Au/TiO₂ catalyst.     

Quantum Size Effects in Catalysis by TiO2/Platinum: The Switch from Partial Oxidation to Partial Hydrogenation of Styrene

The promotional effects of CO₂ and Ni were studied on Co/Mn/Br catalyst in the liquid-phase oxidation of p-xylene to terephthalic acid using molecular oxygen as an oxidant and acetic acid as a solvent individually as well as in combination. The enhanced activity of Co/Mn/Br catalyst was observed on both CO₂ and Ni promoters independently and also in combination. The activity enhancement in the combination of CO₂ and Ni promoters on this catalyst is found to be remarkable.     

Catalytic Combustion of Volatile Organic Compounds on Supported Precious Metal Catalysts

Catalytic combustion of volatile organic compounds (VOCs) was investigated on supported precious metal catalysts. The activities for the combustion of methane and acetaldehyde were closely related to the reducibility of the precious metal oxides of the catalysts. On the other hand, light-off temperatures for toluene combustion on PdO/Al₂O₃, PdO/SnO₂, and PdO/CeO₂ were around 200 °C, although PdO/ZrO₂ showed a higher temperature of 240 °C. This result indicated that light-off temperatures depend on not only the catalytic activities but also the catalyst structure because of low concentration of toluene and weak interaction between catalysts and toluene. In this experiment, the PdO/SnO₂ catalyst showed highest activity for the combustion of methane and VOCs.     

Influence of the Oxidation State of Rhodium in Three-Way Catalysts on Their Catalytic Performances: An in situ FTIR and Catalytic Study

Simultaneous IR spectroscopic and catalytic measurements have been performed in order to investigate the nature of adsorbed species involved in the formation of N₂O on Rh/Al₂O₃ in the course of the CO + NO reaction. Only nitrosyl species have been isolated that could be involved in the formation of N₂ and N₂O in accordance with previous kinetic investigations [Granger et al. J. Catal. 175(1998) 194]. Sequential and simultaneous NO and CO exposures lead to the observation of different nitrosyl species that could act as intermediates in the formation of N₂ and N₂O. Correlations between the appearance/disappearance of Rh(NO) ⁺ species and an extra formation of N₂O have been established.     

Comparative Study of WS2 and Co(Ni)/WS2 HDS Catalysts Prepared by ex situ/in situ Activation of Ammonium Thiotungstate

A comparative study of the syntheses of unsupported WS₂ and M/WS₂ (M = Co, Ni) catalysts by ex situ/in situ decomposition of ammonium thiotungstate (ATT) is herein reported. Ex situ activation was performed under a H₂S (15% volume)/H₂ flow, whereas in situ activation consists in the direct decomposition of ATT or Co(Ni)/ATT precursors in the presence of a hydrocarbon solvent during the hydrodesulfurization (HDS) of dibenzothiophene (DBT). Precursors were characterized by thermogravimetric analysis and final catalysts by X-ray diffraction (XRD), scanning electron microscopy (SEM) and specific surface area (BET). Catalysts activated using the in situ mode of activation present higher specific surface areas with the noticeable exception of the Ni/ATT precursor. Activity measurements showed that the in situ activated WS₂ and Ni/WS₂ catalysts exhibit higher activity than the ex situ activated catalysts.     

Preparation, Characterization and Catalytic Activity for CO Oxidation of SiO2 Hollow Spheres Supporting CuO Catalysts

Silica hollow spheres were synthesized by sol–gel process using carbon microspheres as templates, and used as supports for CuO/SiO₂ catalysts. The samples were characterized by TEM, nitrogen adsorption–desorption, XRD and TPR, and furthermore, the catalytic performance for CO oxidation was approached. The results indicated that the catalytic activity of CuO supported on SiO₂ hollow spheres exhibited much higher as compared to that supported on commercial SiO₂. Enhancement of the catalytic activity may be attributed to the fact that the unique hollow spherical texture should facilitate the formation of main active species and gas diffusion in catalysts.     

Simultaneous Production of Syngas and Ethylene from Methane by Combining its Catalytic Oxidative Coupling over Mn/Na2WO4/SiO2 with Gas Phase Partial Oxidation

A new route of methane utilization is presented, in which methane is converted to H₂, CO and C₂H₄ simultaneously with equal mole ratio, in order that the produced mixture could be used in the synthesis of propanal via hydroformylation. Kinetically controlled free radical gas phase methane oxidation was combined with its catalytic oxidative coupling over Mn/Na₂WO₄/SiO₂ to concomitantly acquire ethylene and syngas with close concentration. Under the optimal reaction condition, a mole ratio of CO:H₂:C₂H₄=1.0:1:0.9 was obtained with a yield of 11.6% and a selectivity of 68% to the target products based on C, while the selectivity to CO₂ is as low as 18.1%.     

Benzene Selective Oxidation with N2O on Fe/MFI Catalysts: Role of Zeolite and Iron Sites on the Deactivation Mechanism

The catalytic performances of Fe-zeolites having MFI structures and in which the Fe introduced either by ion exchange or during the hydrothermal synthesis has undergone partial framework to extra-framework migration induced by controlled heat treatment are reported. In particular, the catalytic behavior as function of time-on-stream and the formation of carbonaceous species were studied. The results suggest that only a small fraction of the iron is active in the selective oxidation of benzene to phenol in the presence of N₂O. It is suggested that the active fraction is formed by isolated iron ions in a pseudo-octahedral configuration with the sites positioned in hydroxyl nests (defects) of the zeolite and is selective in phenol formation as a result of in situ reduction during the catalytic tests. Two possible pathways of carbonaceous species were identified, the first through the intermediate further hydroxylation of phenol and the second through the coupling of phenol with benzene or another phenol molecule. This second pathway is the dominant mechanism of formation of carbonaceous species, although the relative rate of the two pathways depends on the zeolite characteristics and iron loading. It is also suggested that the second pathway depends on the strong chemisorption of phenol, probably on Lewis acid sites, which hinders the fast back-desorption of phenol out from the zeolite channels and thus favors the formation of carbonaceous species. Catalysts prepared by hydrothermal treatment show a lower rate of deactivation than those prepared by ion exchange, although the latter show a comparable productivity to phenol for amounts of iron in extra-framework positions around 20 to 30 times lower. The results also indicate that the presence of Al in the zeolite framework is beneficial for reducing the rate of deactivation as compared to that of Fe-silicalite samples.     

Towards an Environmentally Acceptable Heterogeneous Catalytic Method of Producing Adipic Acid by the Oxidation of Hydrocarbons in Air

A survey is given of the catalytic methods potentially available for the production of adipic acid by the oxidation of readily available hydrocarbon precursors under environmentally benign conditions. Encouraging results are reported using H₂O₂ as oxidant and microporous FeAlPO-5 as catalyst at moderate temperatures.     

Catalytic Performance of Pt/ZrO2 and Pt/Ce-ZrO2 Catalysts on CO2 Reforming of CH4 Coupled with Steam Reforming or Under High Pressure

CO₂ reforming of methane was performed on Pt/ZrO₂ and Pt/Ce-ZrO₂ catalysts at 1073K under different reactions conditions: (i) atmospheric pressure and CH₄:CO₂ ratio of 1:1 and 2:1; (ii) in the presence of water and CH₄:CO₂ ratio of 2:1; (iii) under pressure (105 and 190 psig) and CH₄:CO₂ ratio of 2:1. The Pt supported on ceria-promoted ZrO₂ catalyst was more stable than the Pt/ZrO₂ catalyst under all reaction conditions. We ascribe this higher stability to the higher density of oxygen vacancies on the promoted support, which favors the cleaning mechanism of the metal particle. The increase of either the CH₄:CO₂ ratio or total pressure causes a decrease in activity for both catalysts, because under either case the rate of methane decomposition becomes higher than the rate of oxygen transfer. The Pt/Ce-ZrO₂ catalyst was always more stable than the Pt/ZrO₂ catalyst, demonstrating the important role of the support on this reaction.     

Improvement of Catalytic Performance in Isobutane Oxidation to Methacrylic Acid of Keggin-Type Phosphomolybdates by Preparation via Lacunary Precursors: Nature of the Active Sites

A solvent-free method of preparation of a vanadium(V) phosphate is described and discussed. Reaction of V₂O₅ with H₃PO₄ in the absence of water at 150°C leads to the formation of a new catalytic material that is designated as anhydrous VOPO₄. The material readily hydrates to form VOPO₄2H₂O and has been characterised using powder X-ray diffraction, in situ Raman spectroscopy and ³¹P MAS NMR spectrometry. On activation in dry N₂ followed by reaction with butane/air another novel material is formed that has an intrinsic activity for maleic anhydride that is similar to catalysts derived from VOHPO₄0.5H₂O under comparable conditions. Activation of VOPO₄2H₂O under comparable conditions leads to the formation of _I-VOPO₄ which exhibits no partial oxidation activity. Reaction of anhydrous VOPO₄ with alcohols leads to the exclusive formation of VO(H₂PO₄)₂ in further contrast to VOPO₄2H₂O which under similar conditions leads to the synthesis of VOHPO₄0.5H₂O.     

Comparison of CuO/Ce0.8Zr0.2O2 and CuO/CeO2 Catalysts for Low-temperature CO Oxidation

CuO/Ce_0.8Zr_0.2O₂ and CuO/CeO₂ catalysts were prepared via a impregnation method characterized by using FT-Raman, XRD, XPS and H₂-TPR technologies. The catalytic activity of the samples for low-temperature CO oxidation was investigated by means of a microreactor-GC system. The influence of the calcination temperature and different supports on the catalytic activity was studied.     

Pozzolanic reactions of six principal clay minerals: Activation, reactivity assessments and technological effects

Six standard clays, before and after calcination at 3 or 4 temperatures and being mixed with Ca(OH)₂ [CH] in the presence of simulated cement pore solution, and with ordinary Portland cement, respectively, were studied in detail. Chemical compositions of most clays conform well to the requirement in ASTM C 618. Water demand of clay-containing mortar varies, depending on the crystal chemistry of raw clays, and on the specific surface area of calcined clays. Measurements of XRD background or alkali soluble Si are rapid methods in evaluation of the pozzolanic activity of clays. Compressive strength of mortars based on the raw clays is affected by structure of clays. Calcination increases the pozzolanic activity of clays and the compressive strength of the Portland cement — clay mortars. A close correlation exists between compressive strength of mortars and particle size distribution of the dehydroxylated clays. The most common reaction products of clay — CH mixtures are C-S-H² and C₄AH_x, while C₂ASH_j8 and C₃AH₆ were also detected with clays rich in Al.     

NO x -Catalyzed Gas-Phase Activation of Methane: In Situ IR and Mechanistic Studies

The products of reactions occurring in a CH₄–O₂–NO _x mixture have been investigated by in situ FTIR spectroscopy. The results show that low temperatures favor the formation of HCHO and CH₃OH, while high temperatures favor that of C₂H₄. Possible reaction mechanisms based on the in situ observations are briefly discussed.     

Acylation of Benzene over Clay and Mesoporous Si-MCM-41 Supported InCl3, GaCl3 and ZnCl2 Catalysts

Liquid phase acylation of benzene by acyl chloride (e.g., benzoyl chloride, butyryl chloride or phenyl acetyl chloride) over InCl₃, GaCl₃ and ZnCl₂ supported on commercial clays (viz. montmorillonite-K10, montmorillonite-KSF and kaolin) or high silica mesoporous MCM-41 at 80°C has been investigated. The Mont.-K10 and Si-MCM-41 supported InCl₃ and GaCl₃ catalysts showed high activity in the acyation of benzene by benzoyl chloride even in the presence of moisture in the reaction mixture. The redox function of the supported InCl₃, GaCl₃ or ZnCl₂ catalysts seems to play a very important role in the acylation process.     

Direct Oxidation of H2 to H2O2 and Decomposition of H2O2 Over Oxidized and Reduced Pd-Containing Zeolite Catalysts in Acidic Medium

Both the conversion and H₂O₂ selectivity (or yield) in direct oxidation of H₂-to-H₂O₂ (using 1.7 mol% H₂ in O₂ as a feed) and also the H₂O₂ decomposition over zeolite (viz. H-ZSM-5, H-GaAlMFI and H- ) supported palladium catalysts (at 22 °C and atmospheric pressure) are strongly influenced by the zeolite support and its fluorination, the reaction medium (viz. pure water, 0.016 M or 1.0 M NaCl solution or 0.016 M H₂SO₄, HCl, HNO₃, H₃PO₄ and HClO₄), and also by the form of palladium (Pd⁰ or PdO). The oxidized (PdO-containing) catalysts are active for the H₂-to-H₂O₂ conversion and show very poor activity for the H₂O₂ decomposition. However, the reduced (Pd⁰-containing) catalysts show higher H₂ conversion activity but with no selectivity for H₂O₂, and also show much higher H₂O₂ decomposition activity. No direct correlation is observed between the H₂-to-H₂O₂ conversion activity (or H₂O₂ selectivity) and the Pd dispersion or surface acidity of the catalysts. Higher H₂O₂ yield and lower H₂O₂ decomposition activity are, however, obtained when the non-acidic reaction medium (water with or without NaCl) is replaced by the acidic one.     

A Novel Catalyst Pt/CoAl2O4/Al2O3 for Combination CO2 Reforming and Partial Oxidation of CH4

Pt/CoAl₂O₄/Al₂O₃, Pt/CoO_x/Al₂O₃, CoAl₂O₄/Al₂O₃ and CoO_x/Al₂O₃ catalysts were studied for combination CO₂ reforming and partial oxidation of CH₄. The results indicate that Pt/CoAl₂O₄/Al₂O₃ is the most effective, and XRD results indicate that Pt species are well dispersed over the Pt/CoAl₂O₄/Al₂O₃. High dispersion is related to the presence of CoAl₂O₄, formed during calcining at high temperature before Pt addition. In the presence of Pt, CoAl₂O₄ in the catalyst could be reduced partially at 973 K. Based on these results, it appears that zerovalent platinum with high dispersion and zerovalent cobalt resulting from CoAl₂O₄ reduction are responsible for high activity in the Pt/CoAl₂O₄/Al₂O₃ catalyst.     

The Preferential Oxidation of CO: Selective Combinatorial Activity and Infrared Studies

From EXAFS (extended X-ray absorption fine structure) analysis, gold was found to have mainly oxygen in its nearest coordination shell in the fresh Au/-Al₂O₃ catalyst prepared by AuCl₃ impregnation and vacuum drying at room temperature. After thermal treatment under helium, chlorine appeared within the nearest neighbors of gold and more chlorine showed up as the treatment temperature was increased from 323 to 473K. No reduced Au species was observed up to 473K under He. However, the gold became reduced during CO oxidation at 373K and above. The precursor AuCl₃ was found to deposit on -Al₂O₃ via bonding to surface hydroxyl groups. This catalyst showed nearly 100% CO conversion at 573K, but a very low activity at 373 K under the conditions used in this study. Neither the residual chlorine nor the extent of reduction can explain the low activity at lower temperatures.     

Oxidation state of bimetallic PdCu catalysts during liquid phase nitrate reduction

The oxidation state and the structural properties of Al₂O₃-supported bimetallic PdCu catalysts during the catalytic reduction of KNO₃ carried out in the aqueous phase were investigated by X-ray absorption spectroscopy. Under reaction conditions the noble metal component (Pd) was in a reduced state, while the less noble metal (Cu) was found to be partially oxidized. A PdCu phase was formed in the bimetallic catalysts, which appears to be located in small domains on the surface of Pd rich particles. This revised version was published online in July 2006 with corrections to the Cover Date.