Effect of pretreatment with detergent on mechanical properties of photocured coir (Cocos nucifera) fiber with ethyleneglycol dimethacrylate

Coir fibers were treated with ethylene glycol dimethacrylate (EGDMA) mixed with methanol (MeOH) under UV radiation. A series of solutions of different concentrations of EGDMA in methanol along with a photoinitator, Irgacure‐500 (mixture of 1‐hydroxylcyclohexylphenylketone and benzophenonc), were prepared. Monomer concentration, soaking time, and radiation intensity were optimized in terms of polymer loading (PL) and mechanical properties. EGDMA (50%), 5 min soaking time at the 4th pass of radiation, produced higher PL and tensile strength (TS), and the values of PL is 17% and TS is 1.3 times of the nontreated one. Then, coir fiber was pretreated with detergent and then treated with the optimized monomer formulation, which exhibited a higher PL of 69% and produced TS of the coir fiber of 4.4 times of the nontreated one. Coir fiber pretreated with detergent along with UV radiation showed the highest TS, which is 18.2 times of nontreated one. Water uptake, degradable properties, and simulated weathering of treated and virgin fibers were also monitored, which showed that EGDMA treatment under UV radiation improved the degradable property. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1630–1636, 2006     

Mechanical and thermal characterization of native brazilian coir fiber

Coir fiber native to the Brazilian northeast coast has been characterized by mechanical, thermal, and microscopy techniques. The tensile strength, initial modulus, and elongation at break were evaluated for untreated and alkaline‐treated fibers. The results showed an enhancement of mechanical properties after 48‐h soaking in 5 wt % NaOH. The thermal stability slightly decreased after this alkaline treatment. A thermal event was observed between 28 and 38°C. The heat capacity, C_p, as a function of temperature curves between −70 and 150°C, were obtained for the untreated and alkaline‐treated coir fibers. The morphologies of the coir‐fiber surfaces and cross sections were observed by scanning electron microscopy. The properties and the morphologies were discussed, comparing the native Brazilian coir fiber with the more extensively studied native Indian coir fiber. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1197–1206, 2000     

The influence of fiber surface modification on the mechanical properties of coir‐polyester composites

Coir, an important lignocellulosic fiber, can be incorporated in polymers like unsaturated polyester in different ways for achieving desired properties and texture. But its high level of moisture absorption, poor wettability and insufficient adhesion between untreated fiber and the polymer matrix lead to debonding with age. In order to improve the above qualities, adequate surface modification is required. In our present work, fiber surface modification was effected through dewaxing, alkali (5%) treatment, aqueous graft copolymerization of methyl methacrylate (MMA) onto 5% alkali treated coir for different extents using CuSO₄ – NaIO₄ combination as an initiator system and cyanoexhylation with a view to improve the mechanical performance of coir‐polyester composites. Mechanical properties like tensile strength (PS), flexural strength (ES) and impact strength (IS) of the composites as a function of fiber loading and fiber surface modification have been evaluated. Composites containing z5 wt% of fiber (untreated) improved tensile and flexural strength by 30% and 27% respectively in comparison to neat polyester. The work of fracture (impact strength) of the composite with 25 wt% fiber content was found to be 967 J/m. The elongation at break of the composites exhibits an increase with the introduction of fiber, All types of surface modification result In improved mechanical properties of the composites. Significant improvement in mechanical strength was also observed for composites prepared from 5% PMMA grafted fiber.     

Recent development and future trends in coir fiber‐reinforced green polymer composites: Review and evaluation

Development of natural fiber composites with thermoplastics and thermosets finds applications in various fields, from agriculture to automotive. It can reduce the dependency on petroleum resources which causes several environmental problems. Natural fibers are renewable and biodegradable that reduces carbon footprint to the environment. Coir fibers are natural fibers used in the development of composites offers comparable properties with other mineral fillers. This article reviews different methods of coir fiber modification include alkali treatment, silane treatment, hydrogen peroxide treatment, sodium hypochlorite treatment, sodium periodate treatment coupled with p‐aminophenol and urea, treatment with benzene diazonium salt and maleated coupling agent. It also reviews composites of coir fiber with thermoplastic, rubber and thermoset plastics. Hybrid composites based on coir fiber are also being discussed. Thermoplastic composites such as biodegradable (PLA, PBS) and petroleum‐based polymers (PE, PP) and thermoset polymers include polyurethane, epoxy and polyester based composites also reviewed. Degradation and biodegradation studies were reviewed in the case of biodegradable polymers. Hybrid fibers of coir with other natural and mineral fibers have recently been used in composite industry has also been reviewed. All these composites show better properties. It can be used in different applications in the field of automobile, building and construction, consumer products and furniture. POLYM. COMPOS., 37:3296–3309, 2016. © 2015 Society of Plastics Engineers     

Preparation of microwave radiation induced graft copolymers and their applications as reinforcing material in phenolic composites

Flax fiber was modified through grafting of binary vinyl monomers mixtures such as methyl methacrylate (MMA)/vinyl acetate (VA), MMA/acrylamide (AAm), and MMA/styrene (Sty) under the influence of microwave radiations. 24.64% grafting was found at 210 W microwave power under optimum reaction conditions. Graft copolymers obtained were characterized with FTIR spectroscopy, scanning electron microscopy, and TGA/DTA techniques. Graft copolymers were found to be moisture retardant with better tensile strength. Phenolic composites using graft copolymers vis‐à‐vis flax as reinforcing material were subjected for the evaluation of different mechanical properties such as wear resistance, tensile strength, compressive strength, modulus of rupture (MOR), modulus of elasticity (MOE), and stress at the limit of proportionality (SP). Composites reinforced with graft copolymers showed better mechanical properties in comparison to composites reinforced with flax. Phenolic composites reinforced with Flax‐g‐poly(MMA/Sty) showed maximum wear resistance followed by reinforcement with flax, Flax‐g‐poly (MMA/AAm), and Flax‐g‐poly(MMA/VA). Composites reinforced with Flax‐g‐poly(MMA/Sty) and flax fibers have been found to show 150 N tensile strength with extension of 3.94 and 2.17 mm, respectively. It has also been found that composites reinforced with Flax‐g‐poly(MMA/Sty) showed maximum compressive strength (1,000 N) with compression of 3.71 mm in comparison to other graft copolymers and flax fibers reinforcement. Reinforcement of phenolic resin with Flax‐g‐poly(MMA/Sty) and flax fibers could improve the MOR and MOE. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Polyethylene green composites reinforced with cellulose fibers (coir and palm fibers): effect of fiber surface treatment and fiber content

Coir and palm fibers from agricultural waste were investigated as reinforcement for low density polyethylene (LDPE). The effect of fiber preparation with alkaline treatment and with/without bleaching on fiber physical properties was also an objective of this study. The chemical composition and FTIR (Fourier transform infrared spectroscopy) results confirmed that palm fibers had less impurity than coir fibers. This could be the reason for a greater fiber-matrix interfacial interaction of the palm fibers as compared to that of coir fibers, which was in good agreement with the estimation of surface free energy of the dispersion component. Moreover, fiber bleaching improved the single fiber pullout stress. Composites with both alkaline treated and bleached fibers, at different fiber contents (5, 10, 15, and 20 wt.%), were manufactured using a compression molding machine. Addition of both fibers in the LDPE matrix resulted in composites with a higher Young’s modulus compared to that of homopolymer. The Young’s modulus of the composites increased with the effect of either fiber content or fiber bleaching. Differential scanning calorimetry (DSC) showed that composites reinforced with both types of fibers had a single melting temperature peak, indicating the existence of only one type of crystalline species. Moreover, there were no significant differences in the melting temperatures for the fiber reinforced composites and the homo-LDPE. The heat of fusion decreased in the case of fiber reinforced composites.     

Novel eco‐friendly biodegradable coir‐polyester amide biocomposites: Fabrication and properties evaluation

Biocomposites are prepared from a cheap, renewable natural fiber, coir (coconut fiber) as reinforcement with a biodegradable polyester amide (BAK 1095) matrix. In order to have better fiber‐matrix interaction the fibers are surface modified through alkali treatment, cyanoethylation, bleaching and vinyl grafting. The effects of different fiber surface treatments and fiber amounts on the performance of resulting bio‐composites are investigated. Among all modifications, cyanoethylated coir‐BAK composites show better tensile strength (35.50 MPa) whereas 7% methyl methacrylate grafted coir‐BAK composites show significant improvement in flexural strength (87.36 MPa). The remarkable achievement of the present investigation is that a low strength coir fiber, through optimal surface modifications, on reinforcement with BAK show an encouraging level of mechanical properties. Moreover, the elongation at break of BAK polymer is considerably reduced by the incorporation of coir fibers from nearly 400% (percent elongation of pure BAK) to 16‐24% (coir‐BAK biocomposites). SEM investigations show that surface modifications improve the fiber‐matrix adhesion. From biodegradation studies we find that after 52 days of soil burial, alkali treated and bleached coir‐BAK composites show significant weight loss. More than 70% decrease in flexural strength is observed for alkali treated coir‐BAK composites after 35 days of soil burial. The loss of weight and the decrease of flexural strength of degraded composites are more or less directly related.     

Preparation and characterization of polypropylene composites reinforced with chemically treated coir

In the present work chemically treated coir reinforced polypropylene composites were fabricated by injection molding method. Raw coir was chemically treated by a simple two-step reaction. The mechanical properties of the treated coir reinforced polypropylene (PP) composites were found to be much improved compared to the corresponding values of the untreated ones. Water absorption of the composites increased with an increase in fiber content. However, treated coir-PP composites showed lower water uptake capacity compared to those prepared from untreated coir, indicating that upon chemical treatment the number of hydroxyl groups in the cellulose of coir has decreased, giving reduced the hydrophilic nature of the fiber. The surface morphology of the composites obtained from scanning electron microscopy (SEM) showed that raw coir-PP composites possess microvoids, fiber agglomerates and surface roughness with extruded fiber moieties. However, due to favorable interaction between the treated coir and the PP matrix, agglomerates and micro-voids in the composites have largely minimized showing better dispersion of the fiber in the matrix. It was concluded that upon surface modification hydrophilic nature of coir has largely minimized, giving better fiber-matrix interfacial adhesion and improved mechanical properties of the composites.     

Composites based on renewable materials: Polyurethane‐type matrices from forest byproduct/vegetable oil and reinforced with lignocellulosic fibers

The use of products and byproducts from the agro‐industry and forest biorefinery is essential for the development of value‐added and low environmental‐impact materials. In this study, polyurethanes were prepared using sodium lignosulfonate (NaLS) and castor oil (CO) as reagents and were used to prepare composites reinforced with lignocellulosic fibers, namely, curaua and coir fibers (30 wt %, 3 cm length, and randomly oriented). The SEM images of fractured surfaces of the composites revealed excellent adhesion at the fiber/matrix interface of both coir and curaua composites, which probably resulted from the favorable interactions between polar groups, as well as amid low polarity domains that are present in both the matrix and the reinforcements. The composites exhibited different impact/flexural and strength/flexural moduli (NaLS/CO/Curaua = 465 Jm^?1/44 MPa/2 GPa; NaLS/CO/Coir = 180 Jm^?1/25 MPa/1 GPa). The higher tensile strength/aspect ratio of the curaua fibers (485 MPa/259) compared with that of the coir fibers (120 MPa/130) most likely contributes to the enhanced performance of its composite. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Comparative experimental measurements of jute fiber/polypropylene and coir fiber/polypropylene composites as ionizing radiation

Jute and coir fiber‐reinforced polypropylene (PP) composites (45 wt% fiber) were prepared by compression molding. Composites were fabricated with irradiated jute fiber/irradiated PP and irradiated coir fiber/irradiated PP at different doses (250–1,000 krad). It was revealed that jute‐based composites had better mechanical properties as compared to coir‐based composites. Interfacial shear strength of jute/PP and coir/PP systems was measured by using the single‐fiber fragmentation test. Scanning electron microscopy investigation shows poor fiber matrix adhesion for coir‐based composites than that of jute‐based composites. Water uptake and soil degradation tests of the composites were also performed. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of chemical treatment on the properties of coir fiber reinforced polypropylene and polyethylene composites

Chemical treatment of reinforcement material is one of the main ways of improving the mechanical properties of natural fiber reinforced polymer composites. In the present study, coir fiber was used as reinforcement material, while polypropylene (PP) and polyethylene (PE) polymer were used as matrix material. Before reinforcing with polymer, raw coir fiber was chemically treated with basic chromium sulfate and sodium bicarbonate in a sieve shaker. Hot‐pressed method was used for composite manufacturing during which the fiber loading was varied at 0, 5, 10, 15, and 20 wt%. Comparison of the properties of raw and chemically treated coir fiber reinforced PP and PE was conducted. Mechanical characteristics of the composites were evaluated using tensile, flexural, impact, and hardness tests. Water absorption test was conducted to know water uptake characteristics. Microstructural analysis using a scanning electron microscope was performed to observe the adhesiveness between the matrix and the fiber. Thermogravimetric analysis was done to observe the physical and chemical changes in fiber and composites. The results showed that chemical treatment improved the physical, mechanical, and thermal properties of the manufactured composites. PP composites had better properties as compared to PE composites, while higher fiber loading resulted in better mechanical properties of the resultant composites. POLYM. COMPOS., 38:1259–1265, 2017. © 2015 Society of Plastics Engineers     

Recycled milk pouch and virgin low‐density polyethylene/linear low‐density polyethylene based coir fiber composites

The viability of the thermomechanical recycling of postconsumer milk pouches [a 50 : 50 low‐density polyethylene/linear low‐density polyethylene (LDPE–LLDPE) blend] and their use as polymeric matrices for coir‐fiber‐reinforced composites were investigated. The mechanical, thermal, morphological, and water absorption properties of recycled milk pouch polymer/coir fiber composites with different treated and untreated fiber contents were evaluated and compared with those of virgin LDPE–LLDPE/coir fiber composites. The water absorption of the composites measured at three different temperatures (25, 45, and 75°C) was found to follow Fickian diffusion. The mechanical properties of the composites significantly deteriorated after water absorption. The recycled polymer/coir fiber composites showed inferior mechanical performances and thermooxidative stability (oxidation induction time and oxidation temperature) in comparison with those observed for virgin polymer/fiber composites. However, a small quantity of a coupling agent (2 wt %) significantly improved all the mechanical, thermal, and moisture‐resistance properties of both types of composites. The overall mechanical performances of the composites containing recycled and virgin polymer matrices were correlated by the phase morphology, as observed with scanning electron microscopy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Characterization and mechanical property of Trinidad coir fibers

Coir fibers were retted in distilled water (DW) and saline water (SW) for up to 12 weeks. Fibers had diameters of 0.16 mm to 0.56 mm, gauge lengths (GL) of 20 mm and 50 mm, and loaded at strain rates of 5, 20, 40, and 60 mm/min. Tensile strength, Young's modulus, and strain at break properties were evaluated and the results statistically analyzed using analysis of variance (ANOVA). For non‐retted fibers, as the gauge length decreased, the tensile and strain at break increased by 14% and 42%, respectively, while the stiffness increased by 33% for larger gauge lengths. As the fiber diameter decreased, the tensile strength increased from 48.45 MPa to 134.41 MPa for 50 mm gauge length fibers. X‐ray diffraction (XRD) was used to calculate the crystallinity index (CI) of the coir fibers. Secondary electron microscopy was used to assess the fiber surface and fractured area. Although the chemical composition was different, the properties of Trinidad coir fibers were in‐line with coir fibers from other parts of the world making them an ideal material of choice for composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43692.     

Effect of Pretreatment with Ultraviolet Radiation on the Physicomechanical Properties of Photocured Coir (Cocos nucifera) Fiber with 1-Ethyl-2-Pyrrolidone (1-E-2-P) Monomer

Coir fiber (Cocos nucifera) was modified with 1-ethyl-2-pyrrolidone (1-E-2-P) monomer by photocuring. A series of formulations of different concentration of 1-ethyl-2-pyrrolidone (3, 5, 10, 20, 30, and 70%) in methanol was prepared along with 2% photoinitiator (Darocur-1664). Concentration of 1-E-2-P, soaking time, and radiation doses were optimized and found that 5% 1-E-2-P, 7 min soaking time, and 5th pass of UV radiation was the optimized condition that gave the maximum values as polymer loading (PL) (21%) and 71% higher tensile strength over virgin one. The coir fiber was pretreated with ultraviolet (UV) radiation of various intensities for further improvement of mechanical properties. The mechanical properties, such as TS (tensile strength), Eb (elongation at break), and modulus (σ) of the pretreated fiber, were monitored. Fiber treated with 130th pass of radiation showed the higher TS, Eb, and σ. The fiber irradiated at 130th pass of UV radiation gave the maximum values as PL (35%) and 74% and 18% higher tensile strength and elongation at break, respectively. The fiber, both treated and untreated, was subjected to water absorption. The pretreated and cured coir fiber showed the minimum water uptake behavior.     

Fatigue life of coir fiber reinforced PP composites: Effect of compatibilizer and coir fiber contents

The fatigue behavior of polypropylene/coir fiber composites was investigated. Composites were prepared according to an experimental statistical design, in which the independent variables coir fiber and compatibilizer content were varied. The compatibilizer used was maleic anhydride grafted polypropylene (PP‐g‐MA). Compatibilizer free composites were also prepared. Composites were prepared in a corotating twin‐screw extruder and the mechanical behavior of polypropylene/coir fiber composites were assessed through monotonic (tensile) and cyclic (fatigue) tests. Fatigue load controlled tests were conducted under tension–tension loads at a frequency of 6 Hz. The fracture mechanism was accompanied by surface fracture analyses using scanning electron microscopy (SEM). The results indicated the need for using compatibilizer in the composites; however, increase in compatibilizer content did not affect composite fatigue lifetime. Coir content was the variable with the strongest effect on composite properties; increasing this variable caused significant increase in fatigue life. POLYM. ENG. SCI., 53:2159–2165, 2013. © 2013 Society of Plastics Engineers     

Preparation and characterization of chemically modified Jute–Coir hybrid fiber reinforced epoxy novolac composites

In this study, the effects of fiber surface modification and hybrid fiber composition on the properties of the composites is presented. Jute fibers are cellulose rich (>65%) modified by alkali treatment, while the lignin rich (>40%) coconut coir fibers consist in creating quinones by oxidation with sodium chlorite in the lignin portions of fiber and react them with furfuryl alcohol (FA) to create a coating around the fiber more compatible with the epoxy resins used to prepare polymer composites. The maximum improvement on the properties was achieved for the hybrid composite containing the jute–coir content of 50 : 50. The tensile and flexural strength are recorded as 25 and 63 MPa at modified coir fiber content of 50 vol %, respectively, which are 78% and 61% higher than those obtained for unmodified fiber reinforced composites, i.e., tensile and flexural strength are 14 and 39 MPa, respectively. The reinforcement of the modified fiber was significantly enhanced the thermal stability of the composites. SEM features correlated satisfactorily with the mechanical properties of modified fiber reinforced hybrid composites. SEM analysis and water absorption measurements have confirmed the FA-grafting and shown a better compatibility at the interface between chemically modified fiber bundles and epoxy novolac resin. Hailwood–Horrobin model was used to predict the moisture sorption behavior of the hybrid composite systems. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Dynamic mechanical properties of oil palm microfibril‐reinforced natural rubber composites

The dynamic mechanical properties of macro and microfibers of oil palm‐reinforced natural rubber (NR) composites were investigated as a function of fiber content, temperature, treatment, and frequency. By the incorporation of macrofiber to NR, the storage modulus (E') value increases while the damping factor (tan δ) shifts toward higher temperature region. As the fiber content increases the damping nature of the composite decreases because of the increased stiffness imparted by the natural fibers. By using the steam explosion method, the microfibrils were separated from the oil palm fibers. These fibers were subjected to treatments such as mercerization, benzoylation, and silane treatment. Resorcinol‐hexamethylenetetramine‐hydrated silica was also used as bonding agent to increase the fiber/matrix adhesion. The storage modulus value of untreated and treated microfibril‐reinforced composites was higher than that of macrofiber‐reinforced composites. The T_g value obtained for this microfibril‐reinforced composites were slightly higher than that of macrofiber‐reinforced composites. The activation energy for the relaxation processes in different composites was also calculated. The morphological studies using scanning electron microscopy of tensile fracture surfaces of treated and untreated composites indicated better fiber/matrix adhesion in the case of treated microfibril‐reinforced composites. Finally, attempts were made to correlate the experimental dynamic properties with the theoretical predictions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of coupling agent content and water absorption on the mechanical properties of coir‐agave fibers reinforced polyethylene hybrid composites

In this study, high‐density polyethylene/agave‐coir composites with two fiber contents (20 and 30 wt%) and different coir‐agave fiber ratios (1–0, 0.8–0.2, 0.6–0.4, 0.4–0.6, 0.2–0.8, and 0–1) were produced in a two‐step process using twin‐screw extrusion followed by injection molding. The effect of mixing two different natural fibers and the addition of coupling agent on water absorption, mechanical properties, and morphology is reported. The rule of hybrid mixture was used to predict the properties of the composites, showing a good agreement with the experimental data. The results obtained showed that the combination of different fibers produces composites with unique characteristics as coir fibers absorb less water than agave fibers, while at the same time increase more tensile and flexural strengths. On the other hand, agave fibers were found to improve the impact strength of coir composites. Also, the effect of water absorption on the mechanical properties was studied. Finally, the use of a coupling agent had a positive effect on mechanical properties, while lowering water uptake. POLYM. COMPOS., 37:3015–3024, 2016. © 2015 Society of Plastics Engineers     

Effect of coir fiber loading on mechanical and morphological properties of oil palm fibers reinforced polypropylene composites

Hybrid composites were fabricated by compounding process with varying the relative weight fraction of oil palm empty fruit bunch (EFB) and coir fibers to assess the effect of hybridization of oil palm EFB with coir fibers in polypropylene (PP) matrix. The mechanical and morphological properties of oil palm/coir hybrid composites were carried out. Tensile and flexural properties of oil EFB‐PP composites enhanced with hybridization of coir fibers except coir/oil palm EFB (25:75) hybrid composite, whereas highest impact properties at oil palm:coir fibers with 50:50 ratios. Results shown that hybrid composites with oil palm:coir fibers with 50:50 ratios display optimum mechanical properties. In this study, scanning electron microscopy (SEM) had been used to study morphology of tensile fractured surface of hybrid composites. Its clear from SEM micrograph that coir/EFB (50:50) hybrid composites display better tensile properties due to strong fiber/matrix bonding as compared with other formulations which lead to even and effective distribution of stress among fibers. The combination of oil palm EFB/coir fibers with PP matrix produced hybrid biocomposites material can be used to produce components such as rear mirrors' holder and window levers, fan blades, mallet, or gavel. POLYM. COMPOS., 35:1418–1425, 2014. © 2013 Society of Plastics Engineers     

Moisture absorption properties of wood‐fiber‐reinforced recycled polypropylene matrix composites

To reduce the moisture absorption of wood‐fiber‐reinforced recycled plastic composites (WRPCs), a coupling agent (KH550), methyl methacrylate (MMA), and maleic anhydride (MA) were used to modify the wood fibers. The surface‐treated wood fibers were mixed with recycled polypropylene and processing agents to fabricate the WRPCs. The mechanical properties and moisture absorption behavior of the WRPCs were determined. The results showed that the three surface treatment methods could effectively reduce the moisture absorption and thickness swelling of WRPCs. In Comparison to the properties of untreated wood‐fiber‐reinforced WRPCs, the moisture absorption ratio of WRPCs with wood fibers treated by MMA, KH550, and MA was reduced by 31.4%, 49.8%, and 38.2%, respectively, and the tensile strength was increased by 22.1%, 26.3%, and 4.2%, respectively. The impact toughness of the WRPCs was increased by 36.2% KH550 treatment and 19.2% for MMA treatment but was decreased by 4.2% for MA treatment. Coupling treatment of the wood fibers was the best way to reduce the moisture absorption of WRPCs, and this kind of WRPC possessed the best comprehensive properties. J. VINYL ADDIT. TECHNOL., 2010. © 2009 Society of Plastics Engineers