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1.
Microcellular foaming of amorphous rigid polymers, polymethylmethacrylate (PMMA) and polystyrene (PS) was studied in supercritical CO2 (ScCO2) in the presence of several types of additives, such as triblock (styrene-co-butadiene-co-methylmethacrylate, SBM and methylmethacrylate-co-butylacrylate-co-methylmethacrylate, MAM) terpolymers. This work is focused in the two-step foaming process, in which the sample is previously saturated under ScCO2 being expanded in a second step out of the CO2 vessel (e.g. in a hot oil bath) where foaming is initiated by the change of temperature near or above the glass transition temperature of the glass/polymer glassy system. Samples were saturated under high pressures of CO2 (300 bar), at room temperature, for 16 h, followed by a quenching at a high depressurization rate (150 bar/min). In the last step, foaming was carried out at different temperatures (from 80 °C to 140 °C) and different foaming times (from 10 s to 120 s). It was found that cellular structures were controlled selecting either the additive type or the foaming conditions. Cell sizes are ranging from 0.3 μm to 300 μm, and densities from 0.50 g/cm3 to 1 g/cm3 depending on the polymers considered.  相似文献   

2.
Fabricated by high-pressure or supercritical CO2 gas dissolution foaming process, nanocellular and microcellular polymer foams based on poly(methyl methacrylate) (PMMA homopolymer) present a controlled nucleation mechanism by the addition of a methylmethacrylate–butylacrylate–methylmethacrylate block copolymer (MAM), leading to defined nanocellular morphologies templated by the nanostructuration of PMMA/MAM precursor blends. Influence of the CO2 saturation temperature on the foaming mechanism and on the foam structure has been studied in 90/10 PMMA/MAM blends and also in the neat (amorphous) PMMA or (nanostructured) MAM polymers, in order to understand the role of the MAM nanostructuration in the cell growth and coalescence phenomena. CO2 uptake and desorption measurements on series of block copolymer/homopolymer blend samples show a competitive behavior of the soft, rubbery, and CO2-philic block of PBA (poly(butyl acrylate)) domains: fast desorption kinetics but higher initial saturation. This competition nevertheless is strongly influenced by the type of dispersion of PBA (e.g. micellar or lamellar) and a very consequent influence on foaming.CO2 sorption and desorption were characterized in order to provide a better understanding of the role of the block copolymer on the foaming stages. Poly(butyl acrylate) blocks are shown to have a faster CO2 diffusion rate than poly(methyl methacrylate) but are more CO2-philic. Thus gas saturation and cell nucleation (heterogeneous) are more affected by the PBA block while cell coalescence is more affected by the PMMA phases (in the copolymer blocks + in the matrix).  相似文献   

3.
The solubility of CO2 in saturated polyester resins at different temperatures (306 and 343 K) and pressures (0.1-30 MPa) has been measured using a magnetic suspension balance. The solubility data were used for estimating the binary diffusion coefficients. The results show a good solubility of CO2 in polymers, up to 0.64 g CO2/g polymer. The diffusion coefficients of supercritical CO2 in polymers have generally high values and are in the range from 0.156 × 10−8 to 10.38 × 10−8 cm2/s. DSC and XRD analyses of the semi-crystalline polymer samples indicate that amorphous degree of polymers after exposure to CO2 is increased. The observed structural effects are dependent on pressure, temperature and time of exposure to CO2.  相似文献   

4.
In continuation of our goal to determine the ability of CO2 to plasticize acrylonitrile (AN) copolymers and facilitate melt processing at temperatures below the onset of thermal degradation, a systematic study has been performed to determine the influence of AN content on CO2 absorption and subsequent viscosity reduction. Our previous report focused on the absorption of CO2 in a relatively thermally stable 65 mol% AN copolymer. In this study, the ability for CO2 to absorb in AN copolymers containing 85-98 mol% acrylonitrile was determined, and subsequent viscosity and equivalent processing temperature reductions were evaluated. Eighty five and 90 mol% acrylonitrile/methyl acrylate (AN/MA) copolymers were found to absorb up to 5.6 and 3.0 wt% CO2, corresponding to reductions of Tg of 37 and 27 °C, and subsequent viscosity reductions of 61 and 56%, respectively. CO2 absorption in these copolymers was found to occur immediately, in contrast to the time dependent absorption observed in the 65 mol% copolymer. An Arrhenius scaling analysis was used to determine the equivalent reductions in processing temperature resulting from the viscosity reductions, and reductions of up to 25 and 9 °C were observed for the 85 and 90 mol% AN copolymers. Based on the specific conditions used for absorption, no significant CO2 uptake was observed for AN copolymers containing greater than 90 mol% acrylonitrile. Higher temperatures than those used here may be required to absorb CO2 into AN copolymers containing greater than 90 mol% AN.  相似文献   

5.
Zhi Ma 《Polymer》2004,45(20):6789-6797
Dispersion polymerization of 2-hydroxyethyl methacrylate (HEMA) has been successfully performed in supercritical carbon dioxide at P=370 bar and T=65 °C with azobis(isobutyronitrile) as initiator and a hydrophilic/CO2-philic poly(ethylene oxide)-b-poly(1,1,2,2-tetrahydroperfluorodecyl acrylate) (PEO-b-PFDA) block copolymer as steric stabilizer. The PEO-b-PFDA (2K/21K) block copolymer was synthesized by reversible addition-fragmentation chain transfer (RAFT) polymerization. Spherical particles of poly(HEMA) were obtained in the range of 200-400 nm diameter size with a narrow particle size distribution (Dw/Dn<1.1). The effect of the stabilizer concentration on the dispersion polymerization was investigated from 20 w/w% down to 3.5 w/w% versus HEMA. Precipitation polymerization in the absence of stabilizer lead to the formation of large aggregates of partially coalesced particles whereas discrete spherical particles of poly(HEMA) were obtained by dispersion polymerization even at low concentration of PEO-b-PFDA (3.5 w/w% versus HEMA).  相似文献   

6.
Poly(vinyl acetate) (PVAc) is miscible with CO2 over a broad range of molecular weights at 298 K. The cloud-point pressures needed to dissolve ∼5 wt% poly(methyl acrylate) (PMA) at 298 K are significantly greater than those needed to dissolve PVAc, even though a PMA repeat group has the same number of carbon, hydrogen, and oxygen atoms as in PVAc. This large difference in dissolution pressures is attributed to the lack of accessibility of the carbon dioxide to the carbonyl group in PMA. In addition, experimental data for poly(dimethyl siloxane) (PDMS) copolymers with readily accessible side groups suggest that an acetate group is slightly more CO2-philic than an acrylate group. PVAc is more CO2-soluble than other hydrocarbon homopolymers, including poly(propylene oxide) (PPO) and poly(lactide) (PLA). However, PVAc is significantly less miscible with CO2 than PDMS and poly(fluoroalkyl acrylate) (PFA).  相似文献   

7.
Kinetics and selectivity of supercritical carbon dioxide (SC CO2) extraction of Helichrysum italicum flowers were analyzed at pressures in the range of 10-20 MPa and temperatures of 40 °C and 60 °C (density of SC CO2 from 290 to 841 kg/m3) and also at 10 MPa and 40 °C using flowers with different moisture contents (10.5% and 28.4%). Increased moisture content of H. italicum flowers resulted in enchased solubility of solute enabling decrease of SC CO2 consumption necessary for achieving desired extraction yield. The most abundant compounds in the supercritical extracts are sesquiterpenes and waxes while monoterpenes and sesquiterpenes are the main constituents of essential oil obtained by hydrodistillation. The optimal set of working parameters with respect to extraction yield, SC CO2 consumption and chemical composition of extract were defined related to moisture content of raw material and SC CO2 density.  相似文献   

8.
Nanocellular foaming of polystyrene (PS) and a polystyrene copolymer (PS‐b‐PFDA) with fluorinated block (1,1,2,2‐tetrahydroperfluorodecyl acrylate block, PFDA) was studied in supercritical CO2 (scCO2) via a one‐step foaming batch process. Atom Transfer Radical Polymerization (ATRP) was used to synthesize all the polymers. Neat PS and PS‐b‐PFDA copolymer samples were produced by extrusion and solid thick plaques were shaped in a hot‐press, and then subsequently foamed in a single‐step foaming process using scCO2 to analyze the effect of the addition of the fluorinated block copolymer in the foaming behaviour of neat PS. Samples were saturated under high pressures of CO2 (30 MPa) at low temperatures (e.g., 0°C) followed by a depressurization at a rate of 5 MPa/min. Foamed materials of neat PS and PS‐b‐PFDA copolymer were produced in the same conditions showing that the presence of high CO2‐philic perfluoro blocks, in the form of submicrometric separated domains in the PS matrix, acts as nucleating agents during the foaming process. The preponderance of the fluorinated blocks in the foaming behavior is evidenced, leading to PS‐b‐PFDA nanocellular foams with cell sizes in the order of 100 nm, and bulk densities about 0.7 g/cm3. The use of fluorinated blocks improve drastically the foam morphology, leading to ultramicro cellular and possibly nanocellular foams with a great homogeneity of the porous structure directly related to the dispersion of highly CO2‐philic fluorinated blocks in the PS matrix. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

9.
Stoichiometric ratios of poly(ethylene glycol) (PEG, Mw = 400) with poly(vinylpyrrolidone) (PVP, Mw = ±3.1 × 104 and Mw = 1.25 × 106 Mw) were prepared from ethanol cast solutions and in supercritical CO2. The complex formation was studied via glass transition (Tg) analysis obtained from differential scanning calorimetry (DSC) thermograms. PEG-PVP blends were also loaded with ibuprofen. The molecular dispersion of ibuprofen, mechanism of interaction, the effect of CO2 pressure and temperature and ageing of blends were also analysed with DSC, attenuated total reflection Fourier transform infrared (ATR-FTIR) spectroscopy and X-ray diffraction (XRD). Tg analysis indicated that supercritical CO2 can facilitate the formation of stoichiometric PEG-PVP complexes. Processing of PEG-PVP blends with ibuprofen results in the molecular dispersion of ibuprofen mainly bonded to PVP carbonyl groups, without significant disruption of the PEG-PVP complex. Increasing process pressure results in extraction of some PEG fractions. Post-processing ATR-FTIR shifts in ibuprofen-PEG-PVP complexes is greater with supercritical CO2 processing. These shifts are mainly attributed to atmospheric moisture absorption. Overall it was shown that, ibuprofen-loaded PEG-PVP complexes can be prepared from supercritical CO2 processing showing similar characteristics to such complexes prepared from solution casting.  相似文献   

10.
Nanometer dispersed polypropylene/polystyrene (PP/PS) interpenetrating networks (IPNs) have been prepared by the radical polymerization and crosslinking of styrene (St) within supercritical (SC) CO2-swollen PP substrates. In this method, monomer St, crosslinking agent divinyl benzene (DVB), and the initiator benzoyl peroxide were first impregnated into PP matrix using SC CO2 as a solvent and swelling agent at 35.0 °C, and then the polymerization and crosslinking were carried out at 120 °C. The composition of the IPNs can be controlled by SC CO2 pressure, concentrations of St and DVB in the fluid phase. Transmission electron microscopy shows that the PS is homogeneously dispersed in the IPNs and its phase size is in the range of 20-30 nm. The impact strength, tensile strength, and elongation-at-break of the PP/PS IPNs increase with increasing PS percentage in the IPNs.  相似文献   

11.
In this work we investigated the solid-state supercritical CO2 (scCO2) foaming of poly(?-caprolactone) (PCL), a semi-crystalline, biodegradable polyester, and PCL loaded with 5 wt% of hydroxyapatite (HA) nano-particles.In order to investigate the effect of the thermal history and eventual residue of the crystalline phase on the pore structure of the foams, samples were subjected to three different cooling protocols from the melt, and subsequently foamed by using scCO2 as blowing agent. The foaming process was performed in the 37-40 °C temperature range, melting point of PCL being 60 °C. The saturation pressure, in the range from 10 to 20 MPa, and the foaming time, from 2 to 900 s, were modulated in order to control the final morphology, porosity and pore structure of the foams and, possibly, to amplify the original differences among the different samples.The results of this study demonstrated that by the scCO2 foaming it was possible to produce PCL and PCL-HA foams with homogeneous morphologies at relatively low temperatures. Furthermore, by the appropriate combination of materials properties and foaming parameters, we prepared foams with porosities in the 55-85% range, mean pore size from 40 to 250 μm and pore density from 105 to 108 pore/cm3. Finally, we also proposed a two-step depressurization foaming process for the design of bi-modal and highly interconnected foams suitable as scaffolds for tissue engineering.  相似文献   

12.
When macroscopic crystalline monomers were polymerized by a free-radical solid-state reaction in the presence of supercritical CO2 (scCO2), the resultant products were found to be composed of unexpected nanoparticle morphologies. In particular, the solid-state polymerization (SSP) of amino acid based monomers, acryloyl-β-alanine (ABA) and methacryloyl-β-alanine (MBA), initiated by azobisisobutyronitrile in scCO2 (at 65 °C and 34.5 MPa), produced corresponding polymers having aggregated spherical architectures. The average diameters of the PABA and PMBA particles were measured to be 94 and 102 nm, respectively. In addition, high molecular weight polymers (PMBA, Mw = 3.8 × 105 g/mol) with a high yield (∼96%) were obtained. The microscopic investigation revealed that a unique particle formation mechanism was involved in the SSP in which large sized crystalline monomers were chipped into small pieces during the initial stage of polymerization and subsequently converted into nanoscale objects after 24 h.  相似文献   

13.
Highly CO2-philic nanoparticles, octatrimethylsiloxy polyhedral oligomeric silsesquioxanes (POSS) are used to increase the affinity of poly(methyl methacrylate) (PMMA) to CO2 in supercritical carbon dioxide (scCO2) foaming, thus to improve its foaming performance and the foam morphology. PMMA and PMMA-POSS composite foams were produced based on the two-factorial design, at the upper and lower experimental conditions of pressure, temperature, processing time, and venting rate. The foams of PMMA-5% POSS composites exhibited smaller average pore sizes and higher pore densities than neat PMMA and PMMA-0.5% POSS composites. The smallest average pore diameter (0.3 μm) and the highest pore density (6.33 × 1012 cm−3) were obtained with this composite processed at 35°C, 32 MPa, for 24 h and depressurized with fast-venting rate (0.4 MPa/s). ScCO2 processing decreased the density of the polymer by more than 50%.  相似文献   

14.
We have used in situ ATR-FTIR measurements to provide estimates of the strength of specific interactions between carbon dioxide (CO2) and carbonyl groups in polymers such as poly(methyl methacrylate) (PMMA), poly(vinyl acetate) (PVAc), poly(lactide) (PLA) and poly(lactide-co-glycolide) (PLGA). Polymer films were exposed to high pressure CO2 and the carbonyl stretching vibration at 1700 cm−1 and the CO2 bending mode at 660 cm−1 were studied. The observed shift in the carbonyl stretching band to higher wavenumber was attributed to dielectric effects according to the Kirkwood-Bauer-Magat (KBM) equation. On the other hand, the splitting of the CO2 bending mode provided direct evidence of specific interactions between the polymer and CO2. These interactions were quantified via an equilibrium constant for the association reaction between CO2 and the carbonyl group.  相似文献   

15.
Michael J. Bortner 《Polymer》2004,45(10):3399-3412
Acrylonitrile (AN) copolymers (AN content greater than about 85 mol%) are traditionally solution processed to avoid a cyclization and crosslinking reaction that takes place at temperatures where melt processing would be feasible. It is well known that carbon dioxide (CO2) reduces the glass transition temperature (Tg) and consequently the viscosity of many glassy and some semi-crystalline thermoplastics. However, the ability of CO2 to act as a processing aid and permit processing of thermally unstable polymers at temperatures below the onset of thermal degradation has not been explored. This study concentrates on the ability to plasticize an AN copolymer with CO2, which may ultimately permit melt processing at reduced temperatures. To facilitate viscosity measurements and maximize the CO2 absorption, a relatively thermally stable, commercially produced AN copolymer containing 65 mol% AN was investigated in this research. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) indicated that CO2 significantly absorbs into and reduces the Tg of the AN copolymer. Pressurized capillary rheometry indicated that the magnitude of the viscosity reduction is dependent on the amount of absorbed CO2, which correlates directly to the Tg reduction of the plasticized material. Up to a 60% viscosity reduction was obtained over the range of shear rates tested for the plasticized copolymer containing up to 6.7 wt% CO2 (31 °C Tg reduction), corresponding to as much as a 30 °C equivalent reduction in processing temperature. A Williams-Landel-Ferry (WLF) analysis was used to estimate the viscosity reduction based on the Tg reduction (and corresponding amount of absorbed CO2) in the plasticized AN copolymer, and the predicted viscosity reduction based on using the universal constants was 34-85% higher than measured, depending on the amount of absorbed CO2. Van Krevelen's empirical solubility relationships were used to calculate the expected absorbance levels of CO2, and found to be highly dependent on the choice of constants within the statistical ranges of error of the Van Krevelen relationships.  相似文献   

16.
Quartz crystal microbalance (QCM) was used as an in situ detector to investigate the potential application in the phase equilibrium determination of supercritical CO2-drug-polymer systems. CO2 solubility in two biodegradable polymers, poly(d,l-lactic acid) (d,l-PLA) and poly(l-lactic acid) (l-PLA) was primarily measured at 313.15 K and pressures up to 10.0 MPa. d,l-PLA showed a better CO2 absorption ability due to its amorphous structure. Four drug model compounds of poor solubility in water, ibuprofen, aspirin, salicylic acid and naphthalene were selected as representatives for the examination of drug uptake in PLA matrices, as well as partition coefficient during supercritical impregnation. It was found that partition coefficients of drugs can reach as high as 103-104 orders of magnitude and greatly affected by the intermolecular interactions between drugs and PLA. Aspirin exhibited the best partitioning during the supercritical impregnation at pressures of 8.0-10.0 MPa due to the existence of carboxylic acid and acetyl groups. Drug partitioning is additionally related to the drug concentration in ScCO2, i.e. salicylic acid showed little absorption in PLA according to its poor solubility in ScCO2 at 7.5-8.0 MPa, whereas the well CO2-soluble compound, naphthalene, exhibited a moderate partition coefficient although its polarity was different from l-PLA.  相似文献   

17.
Polystyrene (PS) and poly(methyl methacrylate) (PMMA) grafted isotactic polypropylene copolymers (iPP-g-PS and iPP-g-PMMA) with well-defined chain structure were synthesized by atom transfer radical polymerization using a branched iPP (iPP-B) as polymerization precursor. The branched and grafted iPP were foamed by using supercritical CO2 as the blowing agent with a batch method. Compared to linear iPP foam, the iPP-B foams had well-defined close cell structure and increased cell density resulted from increased melt strength. Further incorporating PS and PMMA graft chains into iPP-B decreased the crystal size and increased the crystal density of grafted copolymers. In iPP-g-PS foaming, the enhanced heterogeneous nucleation by crystalline/amorphous interface further decreased the cell size, increased the cell density, and uniformized the cell size distribution. In contrast to this, the iPP-g-PMMA foams exhibited the poor cell morphology, i.e., large amount of unfoamed regions and just a few cells distributed among those unfoamed regions, although the crystal size and crystal density of iPP-g-PMMA were similar to those of iPP-g-PS. It was found that the iPP-g-PMMA exhibited PMMA-rich dispersed phase, which had higher CO2 solubility and lower nucleation energy barrier than copolymer matrix did. The preferential cell nucleation within the PMMA-rich phase or at its interface with the matrix accounted for the poor cell morphology. The different effect of phase morphology on the foaming behavior of PS and PMMA grafted copolymers is discussed with the classical nucleation theory.  相似文献   

18.
Sintering compacts of carbonated hydroxyapatite (CHA) nanoparticles (3.4 wt% CO32−) in a CO2 flow (4 mL/min) proceeded at a temperature which was more than 200 °C lower than that for hydroxyapatite in air (1150 °C). During heating from RT to 1200 °C (5 K/min) the rate of shrinkage of the CHA compacts showed a maximum thrice as high as that in air at about 929 °C. The shrinkage correlates with a mass loss caused by the release of CO2 due to the thermal decomposition of CO32− ions that substitute PO43− ions in the CHA lattice. Firing the compacts in the CO2 flow at 800 and 900 °C for 2 h resulted in an additional carbonatation on the B-sites and a further decrease in the sintering temperature to 890 °C. The compacts fired in the 900-1000 °C range became almost complete ceramics with high densities and mechanical properties close to those of medical implants. Firing at temperatures above 1000 °C resulted in an additional carbonatation on the A-sites. However, this led to a material with low densities and poor mechanical properties. A supposition has been proposed that the effect of CO2 gas-activated sintering is a result of the intensification of the diffusion in the nanoparticles caused by CO2 molecules entering the bulk from the CO2 atmosphere and (or) releasing from the bulk due to the decomposition of carbonates on the B-sites in the lattice.  相似文献   

19.
The degree of homogeneity and H-bond interaction in blends of low-molecular-mass poly(ethylene glycols) (PEG, Mw = 400, 600, 1000) and poly(vinylpyrrolidone) (PVP, Mw = 9 × 103) prepared in supercritical CO2, ethanol and as physical mixtures were studied by differential scanning calorimetry (DSC), Fourier-transform infrared (FTIR) spectroscopy and dynamic mechanical analysis (DMA) techniques. Homogeneity of samples prepared in supercritical CO2 were greater than physically mixed samples, but slightly less than ethanol-cast samples. PEG-PVP H-bond interaction was higher for ethanol-cast blends when compared to blends prepared in supercritical CO2. This reduced interaction was attributed to a combination of: (1) shielding of PEG-PVP H-bond interactions when CO2 is dissolved in the blend; (2) rapidly reduced PEG and PVP chain mobility upon CO2 venting, delaying rearrangement for optimum PEG-PVP H-bond interaction.  相似文献   

20.
The interactions between CO2 and carbonyl compounds at different CO2 pressures have been studied both experimentally and theoretically. In situ high-pressure FTIR on carbonyl compounds, i.e., acetaldehyde, acetone, and crotonaldehyde, in supercritical CO2 have been measured at various CO2 pressures varying from 6 to 22 MPa. In order to get insights into the mechanism, theoretical study has been conducted concerning the effect of CO2 on frequency shift of CO in acetaldehyde, acetone, benzaldehyde, crotonaldehyde and cinnamaldehyde at different CO2 pressures. It has been shown that the experimental frequency shifts can be well simulated by the theoretical model calculations using particular structures, in which a carbonyl compound interacts with a few CO2 molecules, depending on the carbonyl compounds examined, except for acetaldehyde.The interaction energies between CO2 and those carbonyl compounds are also given. In addition, the effect of CO2 on hydrogenation of crotonaldehyde and benzaldehyde has been discussed by means of the local softness (s+) calculated at CO2 pressures of 0-22 MPa, which can explain the reactivity difference in the crotonaldehyde and benzaldehyde hydrogenations in supercritical CO2.  相似文献   

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