Supercritical CO2 extraction of essential oil from yarrow

Essential oil was extracted from yarrow flowers (Achillea millefolium) with supercritical CO₂ at pressure of 10 MPa and temperatures of 40–60 °C, and its composition and yield were compared with those of hydrodistillate. The yield of total extract, measured in dependence on extraction time, was affected by extraction temperature but not by particle size of ground flowers. CO₂-extraction of cuticular waxes was lowest at 60 °C. Major essential oil components were camphor (26.4% in extract, 38.4% in distillate), 1,8-cineole (9.6% in extract, 16.2% in distillate), bornyl acetate (16.7% in extract, 4.3% in distillate), γ-terpinene (9.0% in extract, 9.4% in distillate), and terpinolene (7.6% in extract, 3.9% in distillate). Compared to hydrodistillation, the yield of monoterpenes was lower due to their incomplete separation from gaseous CO₂ in trap but the yield of less volatile components like monoterpene acetates and sesquiterpenes was higher. Hydrolysis of γ-terpinene and terpinolene, occuring in hydrodistillation, was suppressed in supercritical extraction, particularly at extraction temperature of 40 °C.     

Supercritical CO2 extraction of Plumula nelumbinis oil: Experiments and modeling

Supercritical CO₂ extraction of Plumula nelumbinis oil was investigated at temperatures of 308–338 K and pressures of 15–45 MPa. The yield of the extracted oil was 0.128 g/g material at optimal conditions, in which gamma-sitosterol, unsaturated fatty acids and gamma-tocopherol had higher relative concentrations as determined by GC–MS. The broken and intact cell (BIC) model, with reduced adjustable parameters, was utilized to simulate the SFE process. The values of average absolute relative deviation (AARD) were in the range 2.34–10.9%, indicating that the improved method had a similar effect to the BIC model when three parameters were adjusted. The parameters obtained during the modeling had clear physical meanings and were used to gain an in-depth understanding of the SFE process theoretically.     

Supercritical carbon dioxide extraction of sesquiterpenes from valerian root

Supercritical carbon dioxide extraction of sesquiterpenes from valerian root was investigated. Extractions from cultivar Arterner züctung and two wild grown valerian subspecies were performed. The influence of extraction conditions on extraction yield and chemical composition of obtained extracts was investigated at temperatures from 40 °C to 50 °C and pressures from 10 MPa to 20 MPa. Chemical composition of obtained extracts was analyzed by GC/FID and GC/MS methods. The influence of particle size on extraction process was investigated at 40 °C and 10 MPa. The major constituents of supercritical extracts were valerianol, valerenal, bornyl acetate and kessanyl acetate. Optimal extraction conditions for the cyclopentanoid sesquiterepenes isolation, referred to the content of cyclopentanoid sesquiterpenes in extract, were found to be 50 °C and 15 MPa. Extract obtained from the cultivar was characterized by the higher content of cyclopentanoid sesquiterpenes, as well as valerenal comparing to extracts from wild grown species. At 40 °C and 20 MPa 19.6% of cyclopentanoid sequiterpenes isolated with methanol can be extracted. At 40 °C and 10 MPa, 17.4% of cyclopentanoid sequiterpenes isolated with methanol can be extracted. However, the extract obtained with methanol was characterized by the high content (42.51%) of unwanted isovaleric as well as by the lower content of cyclopentanoid sequiterpenes than the extracts obtained with supercritical carbon dioxide. The process of supercritical extraction was influenced by particle size. In order to simulate the process, mathematical model on the secretory structure scale was derived. Results of the model showed good agreement with the experimental data.     

Synthesis of PCL/clay masterbatches in supercritical carbon dioxide

Pre-exfoliated nanoclays were prepared through a masterbatch process using supercritical carbon dioxide as solvent and poly(?-caprolactone) as organic matrix. In situ polymerization of ?-caprolactone in the presence of large amount of clay was conducted to obtain these easily dispersible nanoclays, collected as a dry and fine powder after reaction. Dispersion of these pre-exfoliated nanoclays in chlorinated polyethylene was also investigated. All the results confirm the specific advantages of supercritical CO₂ towards conventional solvents for filler modification.     

Influence of pretreatments for extraction of lipids from yeast by using supercritical carbon dioxide and ethanol as cosolvent

Saccharomyces cerevisiae is one of the most studied and industrially exploited yeast. It is a non-oleaginous yeast whose lipids are mainly phospholipids. In this work, the extraction of yeast lipids by supercritical carbon dioxide (SCCO₂) and ethanol as a co-solvent was studied. In particular our attention was focused on the selectivity toward triglycerides, and in a subsequent extraction of the phospholipids present in the yeast. Indeed CO₂ is a non-polar solvent and is not an efficient solvent for the extraction of phospholipids. However, SCCO₂ can be used to extract neutral lipids, as triglycerides, and the addition of polar co-solvents like ethanol, at different compositions, allows a more efficient extraction of triglycerides, and also an extraction-fractionation of phospholipids. In this work SCCO₂ extractions of a specific membrane complex of S. cerevisiae, obtained from an industrial provider, were carried out at 20 MPa and 40 °C, using ethanol as a co-solvent (9%, w/w). It was shown that different pretreatments are necessary to obtain good extraction yields and have a great impact on the extraction. The kinetic of the extractions were successfully modeled using Sovova's model. From the fitting of the main parameters of the model it was possible to compare the effects of the pretreatments over the yeast material, and to better understand the extraction process. Among the seven tested pretreatments the more appropriate was found to be an acid hydrolysis followed by a methanol maceration.     

Supercritical carbon dioxide extraction of oil from Mexican chia seed (Salvia hispanica L.): Characterization and process optimization

Supercritical carbon dioxide (SC-CO₂) was employed to extract oil rich in omega-3 fatty acids (FAs) from chia seeds, and the physicochemical properties of the oil were determined. A central composite rotatable design was used to analyze the impact of temperature (40 °C, 60 °C and 80 °C), pressure (250 bar, 350 bar and 450 bar) and time (60 min, 150 min and 240 min) on oil extraction yield, and a response surface methodology (RSM) was applied. The extraction time and pressure had the greatest effects on oil. The highest oil yield was 92.8% after 300 min of extraction time at 450 bar. The FA composition varied depending on operating conditions but had a high content of α-linolenic acid (44.4-63.4%) and linoleic acid (19.6-35.0%). The rheological evaluation of the oils indicated a Newtonian behavior. The viscosity of the oil decreased with the increase in temperature following an Arrhenius-type relationship.     

Supercritical carbon dioxide fractionation of fish oil fatty acid ethyl esters

Fractionation of fish oil fatty acid ethyl esters was investigated with the aim of obtaining a lipid fraction enriched in ω-3 fatty acids and with a suitable EPA/DHA ratio. The results obtained highlight the possibility of modifying the original fatty acid ethyl esters concentration by optimizing the extraction conditions in terms of pressure, temperature, and supercritical carbon dioxide flow rate. Supercritical fluid fractionation (SFF) appears to be a useful processing technique for changing the composition of lipids in order to obtain high value functional products. The use of proper fractionation temperatures and pressures along the column influenced the solvent-to-feed ratio to obtain fractions with suitable composition for market requirements.     

Extraction of metal ions with non-fluorous bipyridine derivatives as chelating ligands in supercritical carbon dioxide

Three new non-fluorous bipyridine derivatives, bis(2-(2-butoxyethoxy)ethyl)-2,2′-bipyridine-4,4′-dicarboxylate (ligand 1), bis(2-(2-ethoxyethoxy)ethyl)-2,2′-bipyridine-4,4′-dicarboxylate (ligand 2), and bis(2-butoxyethyl)-2,2′-bipyridine-4,4′-dicarboxylate (ligand 3), were synthesized as chelating ligands to remove metal ions from solid matrix into supercritical CO₂ (scCO₂). These produced compounds 1-3 showed considerable solubilities in scCO₂ (8.0 g/l, 4.8 g/l, 7.8 g/l for ligands 1-3 at 313 K, respectively) and the tested solubility data were then calculated and correlated with semiempirical model at different pressures and temperatures, which showed satisfactory agreement with each other and the average absolute relative deviation were in the range of 0.1-28.3%. The effects of pressure, temperature, time, and ligand to metal ratio (5:1 to 75:1) on the extraction efficiency of metal ions were also systematically investigated. The extraction efficiency was 100% for Ni²⁺ and 95.9% for Cu²⁺ in scCO₂ with the system of ligand 1, ultrapure water, and perfluoro-1-octanesulfonic acid tetraethylammonium salt (PFOAT) under the optimized conditions (25 MPa, 313 K, 90 min, and ligand to metal ratio of 10). Although all ligands exhibited good efficiency for Ni²⁺ (>85%) and Cu²⁺ (>70%) extraction, the extraction of mixed metal ions indicated that the bipyridine derivatives had low selectivity. Finally, the detailed calculation results exhibited that the extraction constants (K_ex) of the metal ions increased with the increase of the extraction efficiency in the same extraction system for each same metal ion.     

Supercritical extraction of crude oil by methanol- and ethanol-modified carbon dioxide

The effect of ethanol and methanol cosolvents on the extraction yield and kinetics of crude oil originating from the Halfdan field of the North Sea by supercritical carbon dioxide was investigated across a pressure range of 20–60 MPa under a fixed temperature of 60 °C. Results inform that the pure carbon dioxide recovery varied between 43 and 77% while the recovery of the liquid phase of oil ranged between 22 and 56% across the entire pressure range. Using ethanol- and methanol-modified CO₂, the total recovery yield increased significantly averaging an additional 18.2% and 19.4% respectively when compared to pure carbon dioxide. The ethanol addition improved the recovery of the liquid phase of oil averaging 9.6% while the methanol addition improved it to 7.3% across the entire pressure range.Study of the kinetics of extraction process indicated that heavier fractions were extracted faster with the ethanol- compared to the methanol-modified CO₂. GC–MS TIC chromatographic analysis of the extracted oil fractions showed that the extraction of C₁₉-C₃₀ single carbon number groups with the addition of methanol is more dependent on pressure. Predominantly, ethanol addition was more efficient in extraction of C₁₇-C₃₈ single carbon number groups while methanol contributed more in extraction of C₇-C₉ SCN groups.     

Supercritical carbon dioxide extraction of evening primrose oil

The oil extracted from the seeds ofOenothera biennis L. (evening primrose) is a major commercial source of gamma-linolenic acid, a fatty acid having potential therapeutic value in the treatment of several diseases. This fatty acid is prone to oxidation and thermal rearrangement; therefore, the conventional recovery of the oil via mechanical expression and hexane extraction must be carried out under very mild and controlled conditions. In this study, supercritical fluid extraction with carbon dioxide has been employed as an alternative method to recover evening primrose oil (EPO). Extractions were performed over the pressure range of 20–70 MPa and at temperatures from 40 to 60°C, with a CO₂ mass flow rate of 18 g/min. The experimental data permitted the determination of EPO solubility in supercritical CO₂ at the tested extraction conditions. Supercritical fluid Chromatographic analysis of fractions collected during the extraction showed a subtle shift in the triglyceride composition. Fatty acid methyl ester analysis on similar fractions indicated that the fatty acid content was invariant with respect to extraction time. The mention of firm names or trade products does not imply that they are endorsed or recommended by the U.S. Department of Agriculture over other firms or similar products not mentioned.     

Supercritical direct extraction of neodymium using TTA and TBP

Extraction of a metal ion from its oxide using ligand assisted supercritical carbon dioxide (SC CO₂) comprises namely ionisation of metal oxide, in-situ chelation of metal cation with the ligand to form metal chelate/adduct and subsequently its extraction. Understanding of the mass transfer of chelate/adduct is very important in deciding the overall performance of the in-situ supercritical fluid extraction (ISCFE) process. For the present study neodymium (Nd) is selected as a model metal ion for its extraction from oxide using a mixed ligand system containing thenoyl tri-fluoroacetone (TTA) and tri-butylphosphate (TBP). Extraction studies have been performed at 35 MPa and 60°C for the prepared Nd-TTA-TBP adduct as well as for neodymium oxide (Nd₂O₃). The rate of dissolution starting from oxide and TTA-TBP adduct of Nd have been calculated and compared with the equilibrium values based on dissolution studies at the same conditions of temperature and pressure. During the extraction starting from oxide, the ligands TTA and TBP are also co-extracted with the adduct as these are highly soluble in SC CO₂. Mass transfer coefficient has also been estimated for the steady state during the dynamic extraction. It is observed that the rate of extraction and mass transfer coefficient increase with flow rate of SC CO₂.     

Form coke reaction processes in carbon dioxide

Uncertainty in metallurgical coke supplies has prompted development of form coke from low quality coals and fines. Reaction rates have been measured and mechanisms identified that control carbonaceous briquette reaction rate in CO₂. Three briquette formulations were prepared, characterized and coked in an inert atmosphere at high temperature. A given weight of each formulation was then reacted in a packed bed with CO₂ at 1373 K for 0.5–2 h. Partially reacted briquettes contained a solid core with some internal reaction surrounded by a loosely adhering layer of carbon-containing ash. The reaction rate of briquettes with CO₂ was affected by diffusion of CO₂ through the bulk gas and the ash-carbon layer to the core surface, as well as CO₂–carbon reaction. Key variables governing briquette reaction rate included CO₂ mole fraction and briquette void fraction.     

Supercritical carbon dioxide essential oil extraction of Lamiaceae family species: Mathematical modelling on the micro-scale and process optimization

In this paper the essential oil supercritical carbon dioxide extraction from leaves of Lamiaceae family species was studied. Recent investigations of Lamiaceae family essential oil storage have shown that most of the oil is found in peltate glandular trichomes on the leaf surface. The effect of supercritical CO₂ on the peltate glands was investigated by Scanning Electron Microscopy. It was observed that exposure to supercritical CO₂ led to disruption of the peltate glands and essential oil release. This phenomenon was used as a basic hypothesis of the mathematical model of the supercritical fluid extraction with CO₂. The model was applied to simulate basil, rosemary, marjoram and pennyroyal supercritical CO₂ extraction on the existing experimental data. An average deviation from the experimental data was less than 0.83%. The model results indicated a possibility of a decrease in the supercritical CO₂ consumption by modified and optimized processing of Lamiaceae family herbaceous material.     

Chamomile extraction with supercritical carbon dioxide: Mathematical modeling and optimization

Supercritical fluid extraction of chamomile using carbon dioxide was investigated in the current study. A model that accounts for both particle and fluid phase was presented for the supercritical extraction. The distribution coefficient of chamomile extract, between solid and solvent has been determined using genetic algorithm method. The model was solved numerically and was successfully validated with experimental data. The model was found to give superior results when compared to experimental data. The effect of particle diameter on extraction yield was investigated using the proposed model. Using genetic algorithm optimization technique 313.15 K and 20 MPa were found as the optimum temperature and pressure, respectively.     

Supercritical CO2 as an efficient medium for layered silicate organomodification: Preparation of thermally stable organoclays and dispersion in polyamide 6

In this study, the preparation of organoclays via a new process using supercritical carbon dioxide is described. This method turns out to be very efficient with various surfactants, in particular nonwater-soluble alkylphosphonium salts. The influence of the surfactant as well as of the clay nature on the thermal stability of the organoclay is evaluated by thermogravimetric analysis. Phosphonium-based montmorillonites are up to 90 °C more stable than ammonium-based montmorillonites. Moreover, the use of hectorite adds another 40 °C of thermal stability to the phosphonium-modified clays. These organomodified clays have been melt-blended with polyamide 6 and morphology as well as fire properties of the nanocomposites are discussed, in terms of influence of the stability of organoclays. For the first time, comparison of nanocomposites based on clay organomodified by ammonium and phosphonium salts of the very same structure is reported.     

The Possibility of Reprocessing of Spent Nuclear Fuel Using Supercritical Fluids

For the first time, the possibility of dissolution of spent nuclear fuel from a nuclear power plant in liquid and supercritical carbon dioxide was demonstrated. As shown by the example of spent nuclear fuel, the dissolution and the extraction of actinides and fission products by solutions of tributyl phosphate and nitric acid adducts TBP(HNO₃)_1.8 in carbon dioxide can be used as one of the stages of spent nuclear fuel reprocessing.     

Continuous enzymatic production of biodiesel from virgin and waste sunflower oil in supercritical carbon dioxide

A continuous process for biodiesel production in supercritical carbon dioxide was implemented. In the transesterification of virgin sunflower oil with methanol, Lipozyme TL IM led to fatty acid methyl esters yields (FAME) that exceeded 98% at 20 MPa and 40 °C, for a residence time of 20 s and an oil to methanol molar ratio of 1:24. Even for moderate reaction conversions, a fractionation stage based on two separators afforded FAME with >96% purity. Lipozyme TL IM was less efficient with waste cooking sunflower oil. In this case, a combination of Lipozyme TL IM and Novozym 435 afforded FAME yields nearing 99%.     

Direct synthesis of poly(l-lactic acid) in supercritical carbon dioxide with dicyclohexyldimethylcarbodiimide and 4-dimethylaminopyridine

The direct synthesis of poly(l-lactic acid) (PLLA) from an l-lactic acid oligomer has been performed in supercritical carbon dioxide (scCO₂) using an esterification promoting agent, dicyclohexyldimethylcarbodiimide (DCC), and 4-dimethylaminopyridine (DMAP) as a catalyst. PLLA within M_n of 13,500 g/mol was synthesised in 90% yield at 3500 psi and 80 °C after 24 h. The molecular weight distribution of the products was narrower than PLLA prepared with melt-solid phase polymerisation under conventional conditions. Both DCC and DMAP showed high solubility in scCO₂ (DCC: 7.6 wt% (1.63×10⁻² mol/mol CO₂) at 80 °C, 3385 psi, DMAP: 4.5 wt% (1.62×10⁻²mol/mol CO₂) at 80 °C, 3386 psi) and supercritical fluid extraction was found to be effective at removing excess DMAP and DCC after the polymerisation was complete. We show that DCC and DMAP are effective esterification promoting reagents with further applications for condensation polymerisations in scCO₂.