Synergistic Effect of Nano-MoS<Subscript>2</Subscript> and Anatase Nano-TiO<Subscript>2</Subscript> on the Lubrication Properties of MoS<Subscript>2</Subscript>/TiO<Subscript>2</Subscript> Nano-Clusters

A MoS₃ precursor deposited on anatase nano-TiO₂ is heated at 450 °C in an H₂ atmosphere to synthesize MoS₂/TiO₂ nano-clusters. The nano-clusters are then characterized, and their tribological properties are evaluated. MoS₂ is found to be composed of layered structures with 1–10 nm thicknesses, 10–30 nm lengths, and 0.63–0.66 nm layer distances. The MoS₂ sizes in the MoS₂/TiO₂ nano-clusters are smaller and their layer distances are larger than those of pure nano-MoS₂. The MoS₂/TiO₂ nano-clusters also present a lower average friction coefficient than pure nano-MoS₂, but the anti-wear properties of both the nano-clusters and pure nano-MoS₂ are similar. X-ray photoelectron spectroscopy indicates that nano-TiO₂ and the element Mo are transferred to the friction surface from the MoS₂/TiO₂ nano-clusters through a tribochemical reaction. This produces a lubrication film containing TiO₂, MoO₃, and other chemicals. The nano-MoS₂ changes in size and layer distance when combined with nano-TiO₂, producing a synergistic effect. This may further be explained using a micro-cooperation model between MoS₂ nano-platelets and TiO₂ solid nanoparticles.     

Fullerene-like MoS<Subscript>2</Subscript> Nanoparticles and Their Tribological Behavior

Using a new quartz-made reactor, large amounts of fullerene-like (IF) MoS₂ nanoparticles were synthesized by reacting MoO₃ vapor with H₂S in a reducing atmosphere. The nanoparticles were found to be of high crystalline order; with an average size of 70 nm and consist of more than 30 closed shells. Extensive tribological testing of the nanoparticles in two types of synthetic oils- poly-alpha olefins (PAO)- was carried out and compared to that of bulk (2H platelets) MoS₂ and IF-WS₂. These tests indicated that under high pressure and relatively low humidity, the IF-MoS₂ exhibited a friction coefficient as low as 0.03 and the smallest wear rate of the measured systems. However, its performance was found to be lower in comparison to IF-WS₂ after 2500 cycles, due probably to its inferior chemical stability. This study indicates that the tribological performance of the IF nanoparticles depends strongly on their crystalline order and size.     

Tribological Properties of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/CuCrZr Composites

Al₂O₃ particles reinforced Cu–Cr–Zr alloy matrix composite was fabricated through a powder metallurgy plus hot extrusion process by using the water atomization Cu–Cr–Zr powder as raw material. The effect of aging treatment on the tribological behavior of the composite was investigated. Experimental results show that tiny coherent precipitated phases were formed in the matrix after proper aging treatment and therefore good combination properties could be obtained. The wear rates of the Al₂O₃/CuCrZr composite and its matrix alloy were obviously influenced by the aging treatment, wherein the best wear resistance was reached at the aging temperature corresponding to the highest Vickers hardness. The major reason was that the depth of plastic deformation in the subsurface region was dramatically decreased due to the improvement of mechanical properties of the matrix, and therefore adhesion induced surface materials loss could be markedly alleviated. By comparing with the SiC20 vol%/Cu composite, it is indicated that the Al₂O₃/CuCrZr composite exhibited much better wear resistance as well as higher electrical conductivity.     

Tribological Properties of CaCO<Subscript>3</Subscript> Nanoparticles as an Additive in Lithium Grease

CaCO₃ nanoparticles with an average size of 45 nm were synthesized via the carbonation method. The tribological properties of the CaCO₃ nanoparticles as an additive in lithium grease were evaluated with a four-ball tester. The results show that these CaCO₃ nanoparticles exhibit good performance in anti-wear and friction-reduction, load-carrying capacity, and extreme pressure properties. The action mechanism was estimated through analysis of the worn surface with X-ray photoelectron spectroscopy (XPS) and scanning electron microscope (SEM). The results indicate that a boundary film mainly composed of CaCO₃, CaO, iron oxide, and other organic compounds was formed on the worn surface during the friction process.     

Tribological duality of Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript>

We report here on the friction behavior of fine- and coarse-grained Ti₃SiC₂ against steel and Si₃N₄ balls. Two successive friction regimes have been identified for both grain sizes and both counterparts. First, Type I regime is characterized by a relatively low (0.1–0.15) friction coefficient, and very little wear. Sliding occurs between a tribofilm on the ball and the Ti₃SiC₂ plane when against steel. Then, a Type II regime often follows, with increased friction coefficients (0.4–0.5) and significant wear. Compacted wear debris seems to act as a third body resulting in abrasion of the ball, even in the case of Si₃N₄. The transition between the two regimes occurs at different times, depending on various factors such as grain size, type of pin, and normal load applied. Some experiments under vacuum showed that the atmosphere plays also a major role. The reason for this evolution is not fully clear at that time, but its understanding is of major technological importance given the unusual good properties of this material.     

Tribological behaviors and mechanisms of Ti<Subscript>3</Subscript>AlC<Subscript>2</Subscript>

Tribological behaviors and the relevant mechanism of a highly pure polycrystalline bulk Ti₃AlC₂ sliding dryly against a low carbon steel disk were investigated. The tribological tests were carried out using a block-on-disk type high-speed friction tester, at the sliding speeds of 20–60 m/s under a normal pressure of 0.8 MPa. The results showed that the friction coefficient is as low as 0.1∼0.14 and the wear rate of Ti₃AlC₂ is only (2.3–2.5) × 10⁻⁶ mm³/Nm in the sliding speed range of 20–60 m/s. Such unusual friction and wear properties were confirmed to be dependant dominantly upon the presence of a frictional oxide film consisting of amorphous Ti, Al, and Fe oxides on the friction surfaces. The oxide film is in a fused state during the sliding friction at a fused temperature of 238–324 °C, so it takes a significant self-lubricating effect.     

Dry-sliding Tribological Properties of Nano-Eutectic Fe<Subscript>83</Subscript>B<Subscript>17</Subscript> Alloy

This paper reports the tribological performance of the nano-eutectic Fe₈₃B₁₇ alloy under dry sliding against Si₃N₄ ceramic ball in ambient environment with varying applied loads and sliding speeds. Worn surfaces of the nano-eutectic Fe₈₃B₁₇ alloy were examined with a scanning electron microscope (SEM) and an X-ray energy dispersive spectroscope (EDS). The wear debris of the samples were also analyzed by X-ray diffractometer (XRD). The wear rate of the nano-eutectic Fe₈₃B₁₇ alloy was of the magnitude of 10⁻⁴ mm³/m, which was lower than that of the coarse grained Fe₈₃B₁₇ alloy. The friction coefficient of the nano-eutectic Fe₈₃B₁₇ alloy was almost the same as that of the coarse grained Fe₈₃B₁₇ alloy. The Fe₂SiO₄ oxide layer was formed on the worn surface of the nano-eutectic Fe₈₃B₁₇ alloy. However, on the worn surface of the coarse grained Fe₈₃B₁₇ alloy was found only a little Fe₂SiO₄. These results demonstrated that the nanostructure improved the wear resistance of the Fe₈₃B₁₇ alloy, but did not significantly affect the friction coefficient. The wear mechanism of the nano-eutectic Fe₈₃B₁₇ alloy was delamination abrasion mainly.     

Tribological properties of anatase TiO<Subscript>2</Subscript> sol–gel films controlled by mutually soluble dopants

Tribological properties of TiO2 sol–gel thin films with mutually soluble dopants were studied on a glass substrate. The results showed that the formation of mutually soluble solid solution played a very important role in the growth of titania grains. The fine-grained TiO₂ films controlled by SiO₂ dopant were superior to pure TiO₂ film in wear resistance and endurance life, although both films greatly improve the surface characteristics of glass substrate, enhancing its tribological characteristics. High resistance to microfracture because of the very small grain size as well as a good adhesion of the film to the substrate is believed to be the determining factors influencing the tribological properties of SiO₂ doped TiO₂ films. However, excessive SiO₂ seriously deteriorates wear resistance of film due to phase separation. The wear mechanisms were also discussed based on the observation of the surface morphologies by scanning electron microscope (SEM).     

Tribological Properties of a Nano-Eutectic Fe<Subscript>1.87</Subscript>C<Subscript>0.13</Subscript> Alloy Under Water Environment

Tribological properties of a nano-eutectic Fe_1.87C_0.13 alloy were investigated under distilled-water lubrication against AISI52100 steel ball for various applied loads and sliding speeds. For comparison, the tribological behavior of annealed coarse-grained Fe_1.87C_0.13 alloy was also examined under the same testing conditions. Worn surfaces of both alloys were analyzed by using a scanning electron microscope (SEM). The wear rate of nano-eutectic Fe_1.87C_0.13 alloy was on the order of 10⁻⁵ mm³/m. The wear rate of nano-eutectic Fe_1.87C_0.13 alloy was higher than that of annealed Fe_1.87C_0.13 alloy at lower load, but lower under higher load. The friction coefficients of the two alloys were similar and exhibited a slight increase with increasing sliding speed, but a small decrease with increasing applied load. The wear mechanism of the nano-eutectic Fe_1.87C_0.13 alloy was transformed from plowing and corrosion wear to slight fatigue cracking with increasing applied load, whereas that of the annealed coarse-grained Fe_1.87C_0.13 alloy was transformed from plowing and corrosion wear to severe fatigue flaking.     

Study on the Synthesis and Tribological Property of Fe<Subscript>3</Subscript>O<Subscript>4</Subscript> Based Magnetic Fluids

In this paper, Fe₃O₄ based magnetic fluids with different particle concentrations were prepared by the co-precipitation technique. The size of the Fe₃O₄ nanoparticles is about 13 nm and their shape is spherical. The tribological performances of the fluids with different concentration Fe₃O₄ nanoparticles were evaluated in a MMW-1A four-ball machine. The results show that the tribological performance of magnetic fluids with proper Fe₃O₄ nanoparticles can be improved significantly. The maximum nonseized load (P _B) has been increased by 38.4% compared with carrier liquid. The wear scar diameter has been reduced from 0.68 mm to 0.53 mm and the relative percentage in friction coefficient has decreased to 31.3%. The optimal concentration of the Fe₃O₄ nanoparticles in the carrier liquid is about 4 wt.%.     

Investigation of Annealing Temperature on Structural and Morphological Properties of Cr<Subscript>2</Subscript>O<Subscript>3</Subscript> Nanoparticles for Humidity Sensor Application

Cr₂O₃ nanoparticles have been prepared for precipitation technique at reaction temperature 50 °C. The prepared samples were annealed different temperatures at 500,700 and 1000 °C. Synthesized powders were characterized as X-ray diffraction, optical, transmission electron microscope, SEM with EDAX, humidity sensor, FTIR. The annealing temperature has been found to be playing a crucial role in the controlling particle size. XRD study shows the rhombohedral crystal structure of highly preferential orientation along (1 0 4) direction. FTIR reveals that the presence Cr–O bonds in the structure. The TEM images show that the size of NPs of Cr₂O₃ varied from 26 to 60 nm with average crystalline size 43 nm. UV–visible spectrum shows the absorption band of Cr₂O₃ nanoparticles at 400 nm. The humidity sensor of the Cr₂O₃ nanoparticles was studied by two temperature method. 1000 °C annealed Cr₂O₃ nanoparticles show better sensing properties and exhibits good linearity in response than 500 °C. SEM images show the clusters and agglomeration of nanoparticles. EDAX spectrum confirms the presence of Cr₂O₃ nanoparticles. Each samples have been characterized as sensing materials to determine relative humidity in the range of 20–90%. The humidity sensing property increased with increasing of annealing temperature and the resistance was decreased.     

The Effect of Morphology on the Tribological Properties of MoS<Subscript>2</Subscript> in Liquid Paraffin

The tribological properties of liquid paraffin (LP) containing molybdenum disulfide (MoS₂) additives, including nano-balls, nano-slices, and bulk 2H-MoS₂, are evaluated using a four-ball tribometer. Results show that all MoS₂ additives used can improve the tribological properties of LP, and that nanosized MoS₂ particles function as lubrication additives in LP better than micro-MoS₂ particles do. The LP with nano-balls presents the best antifriction and antiwear properties at the MoS₂ content of 1.5 wt%. This is ascribed to the chemical stability of the layer-closed spherical structure of nano-balls. The Stribeck curves confirm that the rotation speed of 1,450 rpm used is located at the mixed lubrication region under 300 N. MoS₂ nano-slices have small sizes and easily enter into the interface of the friction pair with a roughness of 0.032 μm, functioning as a lubricant in LP better than nano-balls do at the MoS₂ content of 1.0 wt%. The Stribeck curves also show that the differences between the two nano samples were magnified at high rotation speeds in hydrodynamic lubrication region. The application of nano-slices in high sliding speeds will be more advantageous. This work furthers the understanding of the relationship between the tribological properties and morphology of MoS₂.     

Synthesis,Structure and Tribological Properties of Stearic Acid Coated (NH4)3PMo12O40 Nanoparticles

A new kind of oil additive, stearic-acid-coated (NH₄)₃PMo₁₂O₄₀ nanoparticles was synthesized by a chemical method. The morphology and structure was characterized by means of transmission electron microscopy; X-ray powder diffraction and Fourier transform infrared spectroscopy. The tribological properties of coated (NH₄)₃PMo₁₂O₄₀ nanoparticles as oil additives in liquid paraffin were evaluated in a four-ball machine. The results showed that the coated (NH₄)₃PMo₁₂O₄₀ nanoparticles have an average diameter of about 20 nm, and the (NH₄)₃PMo₁₂O₄₀ nanocore has a Keggin structure. As oil additives they dramatically improved the antiwear ability of liquid paraffin, and enhanced the friction-reduction and load-carrying ability of liquid paraffin to some extent. The rubbed surface was investigated by scanning electron microscopy and X-ray photoelectron spectrometry. It was found that the boundary film on the worn surface was composed of MoO₃, (NH₄)₂MoO₇ and Fe₂O₃. Which contributed to the good tribological properties of the oil.     

Tribological Performance of Fe<Subscript>67</Subscript>B<Subscript>33</Subscript> Alloy Prepared by a Self-Propagating High-Temperature Synthesis Technique

A bulk Fe₆₇B₃₃ alloy was prepared by a self-propagating high-temperature synthesis technique that is convenient, low in cost, and capable of being scaled up for tailoring the bulk materials. The Fe₆₇B₃₃ alloy is composed of dendrites with the t-Fe₂B phase and eutectic matrix with the α-Fe and t-Fe₂B phases. The content of the dendrite t-Fe₂B is above 80 vol.%. The compressive fractured strength and Vickers microhardness are 3400 MPa and 12.4 GPa, respectively. The tribological performance of the Fe₆₇B₃₃ alloy is investigated under dry sliding and water lubricant against Si₃N₄ ceramic ball. The wear rates of the Fe₆₇B₃₃ alloy are of the magnitude of 10⁻⁵ to 10⁻⁴ mm³/m under water lubricant. It is lower than that of the Fe₆₇B₃₃ alloy under dry sliding (10⁻⁴ mm³/m). But both the friction coefficients are almost identical. Oxide layers form in both environments via different tribochemical mechanisms, which led to significant differences in wear behavior.     

A Raman Spectroscopic Study of MoS<Subscript>2</Subscript> and MoO<Subscript>3</Subscript>: Applications to Tribological Systems

Molybdenum disulfide (MoS₂) and molybdenum trioxide are investigated using Raman spectroscopy with emphasis on the application to tribological systems. The Raman vibrational modes were investigated for excitation wavelengths at 632.8 and 488 nm using both micro-crystalline MoS₂ powder and natural MoS₂ crystals. Differences are noted in the Raman spectra for these two different wavelengths, which are attributed to resonance effects due to overlap of the 632.8 nm source with electronic absorption bands. In addition, significant laser intensity effects are found that result in laser-induced transformation of MoS₂ to MoO₃. Finally, the transformation to molybdenum trioxide is explored as a function of temperature and atmosphere, revealing an apparent transformation at 375 K in the presence of oxygen. Overall, Raman spectroscopy is an useful tool for tribological study of MoS₂ coatings, including the role of molybdenum trioxide transformations, although careful attention must be given to the laser excitation parameters (both wavelength and intensity) when interpreting Raman spectra.     

Tribological Behavior of Ti<Subscript>3</Subscript>SiC<Subscript>2</Subscript> Sliding Against Ni-based Alloys at Elevated Temperatures

Understanding the mechanism of “rubbing” noise and low-amplitude friction exited vibration generation in steady sliding can be helped by models describing the contact interactions. In the current article, we consider a simple microscopic contact model for surfaces in sliding, which is based on the adhesion theory of friction. In the proposed model, we consider that the formation and shearing of a junction contributes to a small change in the real contact area. The model incorporates random size and random spacing between junctions. We investigate the dependence of the instantaneous real contact area on the average size and number of junctions. We find that from the viewpoint of vibration reduction, it is advantageous if the real contact area needed to support the given load is obtained as a sum of many small-sized micro-contacts, instead of few large-sized micro-contacts. The above result is in agreement with experimentally observed reduction of vibrations of a hard-disk slider after texturing.     

Tribological behavior of thin-film copper-carbon composites formed by plasma-enhanced chemical vacuum deposition in mixtures of reaction gases Ar-CH<Subscript>4</Subscript> and Ar-C<Subscript>2</Subscript>H<Subscript>2</Subscript>

Results of tribotests of copper-carbon films formed by combining plasma-enhanced chemical vacuum deposition of carbon from a mixture of reaction gases and the physical sputtering of a copper target yield basic regularities of their tribological behavior. The wear resistance of the composites is governed by the type of plasma-forming gas that influences their surface morphology and structure state. The films deposited from a mixture of 50% acetylene and 100% methane possess the best wear resistance. The composites can be used in electrical engineering as interrupting (sliding) contacts, in instrument making, and in machine building as antifriction, wear-resistant, and high-strength protective layers with high adhesion characteristics.     

The Tribological Mechanism of MoS<Subscript>2</Subscript> Film under Different Humidity

Molybdenum disulfide (MoS₂) has been widely used in vacuum environment as an excellent solid lubricant. However, the application of MoS₂ is greatly limited in terrestrial atmosphere due to the sensitivity to humidity. Although the sensitivity of MoS₂ to water vapor has been widely recognized, the mechanism is not clear. To explore the tribological mechanism of MoS₂ in the presence of water vapor, a series of experiments were performed to investigate the effect of N₂ (inert gas), O₂ (active gas), air (a combination of both) and cyclic humidity change in air on the frictional response of MoS₂ to humidity. According to the results, a model that described water adsorption enhanced by active sites in MoS₂ and formed oxides, and an adsorption action change in water molecules with humidity was proposed. The model was applied to explain the recovery and instantaneous response of friction coefficient to humidity change.     

Effect of Applied Load and Surface Roughness on the Tribological Properties of Ni-Based Superalloys Versus Ta<Subscript>2</Subscript>AlC/Ag or Cr<Subscript>2</Subscript>AlC/Ag Composites

The novel Ta₂AlC–20 vol.% Ag (TaAg) and Cr₂AlC–20 vol.% Ag (CrAg) composites were tribologically tested versus a Ni-based superalloy Inc718 (SA) by dry sliding at a sliding speed of 1 m/s at room temperature in air at loads from 3 N to 18 N. The TaAg composites were also tested at 8 and 18 N at 550 °C, and at a 3 N load against the SA with different surface roughnesses at 26 °C and 550 °C. At room temperatures, the coefficients of friction, μ’s, decreased from ~0.8–0.9 to ~0.3–0.4 for both the TaAg and CrAg composites as the applied normal force increased from 3 N to 8 N. Further increases in load to 18 N did not change the μ’s. The specific wear rates, sWR, increased with increased loads for the TaAg composite; they remained almost unchanged for the CrAg composite. This behavior was attributed to the formation of glaze tribofilms—similar to ones observed previously in these tribocouples at elevated temperatures and 3 N—promoted by the increased loads. Preconditioning of the SA surface by sliding against the TaAg composite at 550 °C and 8 N resulted in μ’s of <0.2 and sWR < 10⁻⁶ mm³/N-m in subsequent room temperature sliding at 3 N. Somewhat higher, but stable room temperature μ’s of ~0.3 and sWR of ~3 × 10⁻⁵ mm³/N-m were observed when the TaAg composites were slid versus a sandblasted SA surface at 500 °C and 3 N. It follows that in situ preconditioning of the tribo-surfaces is a powerful tool for improving the properties of the MAX/Ag-SA tribocouples. The relationship between sliding conditions, chemistries of tribofilms, and their properties are discussed.     

Tribological Property of Ni<Subscript>3</Subscript>Al Matrix Composites with Addition of BaMoO<Subscript>4</Subscript>

The Ni₃Al matrix composites with addition of 10, 15, and 20 wt% BaMoO₄ were fabricated by powder metallurgy technique, and the tribological behaviors were studied from room temperature to 800 °C. It was found that BaAl₂O₄ formed during the fabrication process. The Ni₃Al composites showed poor tribological property below 400 °C, with high friction coefficients (above 0.6) and wear rates (above 10⁻⁴ mm³/Nm). However, the composites exhibited excellent self-lubricating and anti-wear properties at higher temperatures, and the composite with addition of 15 wt% BaMoO₄ had the lowest wear rate (1.10 × 10⁻⁵ mm³/Nm) and friction coefficient (0.26). In addition, the results also indicated that BaAl₂O₄ for the Ni₃Al composites did not exhibit lubricating property from room temperature to 800 °C.