Accelerated formation of barium titanate by solid-state reaction in water vapour atmosphere

Barium titanate (BaTiO₃) powders were synthesized from commercially available raw materials (BaCO₃ and rutile) without particular mechanochemical processing by solid-state reactions in water vapour atmosphere. The formation rate of BaTiO₃ was accelerated by water vapour and single phase of BaTiO₃ was obtained by calcination at 700 °C for 4 h in water vapour atmosphere, though high temperature (850 °C for 2.5 h) was required by calcinations in air to complete the reaction. The formation kinetics followed the Valensi–Carter equation, which suggested that the reaction proceeded by a diffusion controlled process. The apparent activation energy for the formation of BaTiO₃ in air and water vapour atmosphere was estimated to be 361 ± 20 kJ/mol and 142 ± 17 kJ/mol, respectively. Water vapour is considered to enhance thermal decomposition of BaCO₃ and formation of BaTiO₃ by attacking surface Ti–O–Ti bonds in TiO₂, increasing partial pressure of Ba(OH)₂, and producing vacancies in the BaTiO₃ structure.     

Effect of strontium and cerium doping on the structural characteristics and catalytic activity for C3H6 combustion of perovskite LaCrO3prepared by sol–gel

Two series of Sr- or Ce-doped La_1−xM_xCrO₃ (x = 0.0, 0.1, 0.2 and 0.3) catalysts were prepared by thermal decomposition of amorphous citrate precursors followed by annealing at 800 °C in air atmosphere. The effect of Ce and Sr on the morphological/structural properties of LaCrO₃ was investigated by means of thermogravimetric/differential thermal analysis (TG/DTA) of the precursors decomposition under air, X-ray diffraction (XRD), electron paramagnetic resonance (EPR), transmission electron microscopy–X-ray energy dispersive spectroscopy (TEM–XEDS), S_BET determination, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) techniques. The characterization results are employed to explain catalytic activity results for C₃H₆ combustion. It is shown that the lanthanum chromite perovskite structure is obtained upon thermal treatment of the sol–gel derived precursors at T > ca. 800 °C. The presence of the dopant generally induces the formation of segregated oxide phases in the samples calcined at 800 °C although some introduction of the Sr in the perovskite structure is inferred from EPR measurements. The oxidation activity becomes maximised upon formation of such doped perovskite structure.     

NOx storage behavior and sulfur-resisting performance of the third-generation NSR catalysts Pt/K/TiO2–ZrO2

The NO_x storage and reduction (NSR) catalysts Pt/K/TiO₂–ZrO₂ were prepared by an impregnation method. The techniques of XRD, NH₃-TPD, CO₂-TPD, H₂-TPR and in situDRIFTS were employed to investigate their NO_x storage behavior and sulfur-resisting performance. It is revealed that the storage capacity and sulfur-resisting ability of these catalysts depend strongly on the calcination temperature of the support. The catalyst with theist support calcined at 500 °C, exhibits the largest specific surface area but the lowest storage capacity. With increasing calcination temperature, the NO_x storage capacity of the catalyst improves greatly, but the sulfur-resisting ability of the catalyst decreases. In situ DRIFTS results show that free nitrate species and bulk sulfates are the main storage and sulfation species, respectively, for all the catalysts studied. The CO₂-TPD results indicate that the decomposition performance of K₂CO₃ is largely determined by the surface property of the TiO₂–ZrO₂ support. The interaction between the surface hydroxyl of the support and K₂CO₃ promotes the decomposition of K₂CO₃ to form –OK groups bound to the support, leading to low NO_x storage capacity but high sulfur-resisting ability, while the interaction between the highly dispersed K₂CO₃ species and Lewis acid sites gives rise to high NO_x storage capacity but decreased sulfur-resisting ability. The optimal calcination temperature of TiO₂–ZrO₂ support is 650 °C.     

Thermal and chemical stability of Cu–Zn–Cr-LDHs prepared by accelerated carbonation

Layered double hydroxides Cu_xZn_6 − xCr₂(OH)₁₆(CO₃)·4H₂O with different molar ratios of Cu/Zn/Cr were synthesized by accelerated carbonation. The products were characterized by XRD, SEM, FT-IR and TG-DTG-DSC-MS. The chemical stability was tested by the modified Toxicity Characteristic Leaching Procedure (TCLP). The results showed that the products were the mixture of Cu_xZn_6 − xCr₂(OH)₁₆(CO₃)·4H₂O and (CuZn)₂(CO₃)(OH)₂, with similar thermal behavior. All products were chemically stable with reduced leaching at pH > 6 (Cu²⁺, Zn²⁺) or > 5 (Cr³⁺).     

Thermal properties of the nitrogen-rich Ca-α-Sialons

Nitrogen-rich Ca-α-Sialon (Ca_xSi_12−2xAl_2xN₁₆ with x = 0.2, 0.4, and 0.8, 1.2 and 1.6) ceramics were prepared from the mixtures of Si₃N₄, AlN and CaH₂ powders in a hot press at 1800 °C using a pressure of 35 MPa and a holding time of 4 h, and then were investigated with respect to reaction mechanism, phase stability and oxidation resistance. In addition the sample with x = 1.6 was prepared in the temperature range 600–1800 °C using a pressure of 35 MPa and a holding time of 2 h. The α-Sialon phase was first observed at 1400 °C but the α-Si₃N₄ and AlN phases were still present at 1700 °C. Phase pure Ca-α-Sialon ceramics could not be obtained until the sintering temperature reached 1800 °C. The phase pure nitrogen-rich Ca-α-Sialon exhibited no phase transformation in the temperature range 1400–1600 °C. In general, mixed α/β-Sialon showed better oxidation resistance than pure α-Sialon in the low temperature range (1250–1325 °C), while α-Sialons with compositions located at α/β-Sialon border-line showed significant weight gains over the entire temperature range tested (1250–1400 °C). The phases formed upon oxidation were characterized by X-ray, SEM and TEM studies.     

Cyclic CO2 capture behavior of KMnO4-doped CaO-based sorbent

This study examines the CO₂ capture behavior of KMnO₄-doped CaO-based sorbent during the multiple calcination/carbonation cycles. The cyclic carbonation behavior of CaCO₃ doped with KMnO₄ and the untreated CaCO₃ was investigated. The addition of KMnO₄ improves the cyclic carbonation rate of the sorbent above carbonation time of 257 s at each carbonation cycle. When the mass ratio of KMnO₄/CaCO₃ is about 0.5-0.8 wt.%, the sorbent can achieve an optimum carbonation conversion during the long-term cycles. The carbonation temperature of 660-710 °C is beneficial to cyclic carbonation of KMnO₄-doped CaCO₃. The addition of KMnO₄ improves the long-term performance of CaCO₃, resulting in directly measured conversion as high as 0.35 after 100 cycles, while the untreated CaCO₃ retains conversion less than 0.16 at the same reaction conditions. The addition of KMnO₄ decreases the surface area and pore volume of CaCO₃ after 1 cycle, but it maintains the surface area and pores between 26 nm and 175 nm of the sorbent during the multiple cycles. Calculation reveals that the addition of KMnO₄ improves the CO₂ capture efficiency significantly using a CaCO₃ calcination/carbonation cycle and decreases the amount of the fresh sorbent.     

The phenol steam reforming reaction towards H2 production on natural calcite

The steam reforming of phenol towards H₂ production was studied in the 650–800 °C range over a natural pre-calcined (air, 850 °C) calcite material. The effects of reaction temperature, water, hydrogen, and carbon dioxide feed concentrations, and gas hourly space velocity (GHSV, h⁻¹) were investigated. The increase of reaction temperature in the 650–800 °C range and water feed concentration in the 40–50 vol% range were found to be beneficial for catalyst activity and H₂-yield. A similar result was also obtained in the case of decreasing the GHSV from 85,000 to 30,000 h⁻¹. The effect of concentration of carbon dioxide and hydrogen in the phenol/water feed stream was found to significantly decrease the rate of phenol steam reforming reaction. The latter was probed to be related to the reduction in the rate of water dissociation as evidenced by the significant decrease in the concentration of adsorbed bicarbonate and OH species on the surface of CaO according to in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS)-CO₂ adsorption experiments in the presence of water and hydrogen in the feed stream. Details of the CO₂ adsorption on the CaO surface at different reaction temperatures and gas atmospheres using in situ DRIFTS and transient isothermal adsorption experiments with mass spectrometry were obtained. Bridged, bicarbonate and unidentate carbonate species were formed under CO₂/H₂O/He gas mixtures at 600 °C with the latter being the most populated. A substantial decrease in the surface concentration of bicarbonate and OH species was observed when the CaO surface was exposed to CO₂/H₂O/H₂/He gas mixtures at 600 °C, result that probes for the inhibiting effect of H₂ on the phenol steam reforming activity. Phenol steam reforming reaction followed by isothermal oxygen titration allowed the measurement of accumulated “carbonaceous” species formed during phenol steam reforming as a function of reaction temperature and short time on stream. An increase in the amount of “carbonaceous” species with reaction time (650–800 °C range) was evidenced, in particular at 800 °C (4.7 vs. 6.7 mg C/g solid after 5 and 20 min on stream, respectively).     

Cyclic calcination/carbonation looping of dolomite modified with acetic acid for CO2 capture

The dolomite modified with acetic acid solution was proposed as a CO₂ sorbent for calcination/carbonation cycles. The carbonation conversions for modified and original dolomites in a twin fixed-bed reactor system with increasing the numbers of cycles were investigated. The carbonation temperature in the range of 630 °C–700 °C is beneficial to the carbonation reaction of modified dolomite. The carbonation conversion for modified dolomite is significantly higher than that for original sorbent at the same reaction conditions with increasing numbers of reaction cycles. The modified dolomite exhibits a carbonation conversion of 0.6 after 20 cycles, while the unmodified sorbent shows a conversion of 0.26 at the same reaction conditions, which is calcined at 920 °C and carbonated at 650 °C. At the high calcination temperature over 920 °C modified dolomite can maintain much higher conversion than unmodified sorbent. The mean grain size of CaO derived from modified dolomite is smaller than that from original sorbent with increasing numbers of reaction cycles. The calcined modified dolomite possesses greater surface area and pore volume than calcined original sorbent during the multiple cycles. The pore volume and pore area distributions for calcined modified dolomite are also superior to those for calcined unmodified sorbent during the looping cycle. The modified dolomite is proved as a new and promising type of regenerable CO₂ sorbent for industrial applications.     

Simultaneous desorption–crystallization of CO2–CaCO3 in multi-stage flash (MSF) distillers

In this work, the desorption–crystallization of CO₂–CaCO₃ in MSF distillers was simulated by coupling mass transfer with chemical reaction and correlating the CaCO₃ crystallization rates to the CO₂ release rates. The model was applied to two 20-stage reference MSF once-through and recycles distillers. The CO₂ release rates decreased exponentially from the first stage to the last stage. The CO₂ release rates increased with increasing top brine temperature (TBT) and so CaCO₃ deposition rates did. The CaCO₃ deposition rates increased by 76.9, 102.5 and 123.0 g per ton distillate at 90, 100 and 110 °C, respectively. This corresponded to fouling resistance of 0.64, 0.83 and 1.00 m²K/kW, respectively. The results were fully discussed and interpreted.     

Selective methanation of CO over supported Ru catalysts

The catalytic performance of supported ruthenium catalysts for the selective methanation of CO in the presence of excess CO₂ has been investigated with respect to the loading (0.5–5.0 wt.%) and mean crystallite size (1.3–13.6 nm) of the metallic phase as well as with respect to the nature of the support (Al₂O₃, TiO₂, YSZ, CeO₂ and SiO₂). Experiments were conducted in the temperature range of 170–470 °C using a feed composition consisting of 1%CO, 50% H₂ 15% CO₂ and 0–30% H₂O (balance He). It has been found that, for all catalysts investigated, conversion of CO₂ is completely suppressed until conversion of CO reaches its maximum value. Selectivity toward methane, which is typically higher than 70%, increases with increasing temperature and becomes 100% when the CO₂ methanation reaction is initiated. Increasing metal loading results in a significant shift of the CO conversion curve toward lower temperatures, where the undesired reverse water–gas shift reaction becomes less significant. Results of kinetic measurements show that CO/CO₂ hydrogenation reactions over Ru catalysts are structure sensitive, i.e., the reaction rate per surface metal atom (turnover frequency, TOF) depends on metal crystallite size. In particular, for Ru/TiO₂ catalysts, TOFs of both CO (at 215 °C) and CO₂ (at 330 °C) increase by a factor of 40 and 25, respectively, with increasing mean crystallite size of Ru from 2.1 to 4.5 nm, which is accompanied by an increase of selectivity to methane. Qualitatively similar results were obtained from Ru catalysts supported on Al₂O₃. Experiments conducted with the use of Ru catalyst of the same metal loading (5 wt.%) and comparable crystallite size show that the nature of the metal oxide support affects significantly catalytic performance. In particular, the turnover frequency of CO is 1–2 orders of magnitude higher when Ru is supported on TiO₂, compared to YSZ or SiO₂, whereas CeO₂- and Al₂O₃-supported catalysts exhibit intermediate performance. Optimal results were obtained over the 5%Ru/TiO₂ catalyst, which is able to completely and selectively convert CO at temperatures around 230 °C. Addition of water vapor in the feed does not affect CO hydrogenation but shifts the CO₂ conversion curve toward higher temperatures, thereby further improving the performance of this catalyst for the title reaction. In addition, long-term stability tests conducted under realistic reaction conditions show that the 5%Ru/TiO₂ catalyst is very stable and, therefore, is a promising candidate for use in the selective methanation of CO for fuel cell applications.     

Gasification of charcoal using supercritical CO2 at high pressures

A novel one-shell high temperature and high pressure semi-continuous reactor has been developed for the study of the Boudouard reaction at temperatures up to 820 °C and pressures up to 32.5 MPa. Semicontinuous gasification of charcoal using supercritical CO₂ has been achieved at conversions up to 90.8% (w/w) at LSHV between 20 and 30 h⁻¹ after 5–9 h. A gasification model is proposed and validated. Effective rates of gasification (1.32 ± 0.12) × 10⁻⁶ to (6.10 ± 2.03) × 10⁻⁵ s⁻¹ were obtained. The results indicated that this method is technically feasible for the on-line production of high pressures streams of CO/CO₂ in the lab for carrying out further chemistries, avoiding the use of CO high pressure bottles.     

C9-aldehyde hydrogenation over nickel/kieselguhr catalysts in trickle bed reactor

The objective of the present study was to select the optimal catalyst and operating conditions for the manufacture of C₉-alcohol, using C₉-aldehyde and hydrogen, in a trickle bed reactor. When CaO, Ce₂O₃ or MgO was added as a promoter to the Ni/kieselguhr catalyst, the BET and Ni surface areas were increased. In the reaction for the manufacture of C₉-alcohol, using C₉-aldehyde and hydrogen in a batch reactor, a Ni–MgO/kieselguhr catalyst showed the highest activity. In addition, the catalyst using Na₂CO₃ as a precipitant showed the highest activity. According to the result of an experiment to find the optimal reaction conditions for C₉-alcohol synthesis, using C₉-aldehyde and hydrogen in a trickle bed reactor loaded with Ni–MgO/kieselguhr catalyst, the highest yield of C₉-alcohol was 91.5 wt% at 130 °C, 400 psi and WHSV = 3. The C₉-aldehyde hydrogenation performance of the Ni–MgO/kieselguhr catalyst was similar to that of a Cu/ZnO/Al₂O₃ catalyst, but superior to that of Cu–Ni–Cr–Na/Al₂O₃ and Ni–Mo/Al₂O₃ catalysts. In a long-term catalysis test, the Ni–MgO/kieselguhr catalyst showed higher stability than the Cu/ZnO/Al₂O₃ catalyst.     

A simple and effective process for fabrication of Gd0.1Ce0.9O1.95 solid electrolyte ceramics

Ce_0.9Gd_0.1O_1.95 ceramics were prepared using a simple and effective process in this study. Without any prior calcination, the mixture of raw materials was pressed and sintered directly. The reaction of the raw materials occurred during the heating up period by passing the calcination stage in the conventional solid-state reaction method. More than 99.5% of theoretical density was obtained for Ce_0.9Gd_0.1O_1.95 sintering at 1500–1600 °C. Fine grains (<1 μm) formed in pellets sintered at 1450 °C. The homogeneity of grains increased with the sintering temperature. The grains grew to >4.5 μm in pellets sintered at 1600 °C. The reactive-sintering process is proved to be a simple and effective method in preparing Ce_0.9Gd_0.1O_1.95 ceramics for solid electrolyte application.     

Form coke reaction processes in carbon dioxide

Uncertainty in metallurgical coke supplies has prompted development of form coke from low quality coals and fines. Reaction rates have been measured and mechanisms identified that control carbonaceous briquette reaction rate in CO₂. Three briquette formulations were prepared, characterized and coked in an inert atmosphere at high temperature. A given weight of each formulation was then reacted in a packed bed with CO₂ at 1373 K for 0.5–2 h. Partially reacted briquettes contained a solid core with some internal reaction surrounded by a loosely adhering layer of carbon-containing ash. The reaction rate of briquettes with CO₂ was affected by diffusion of CO₂ through the bulk gas and the ash-carbon layer to the core surface, as well as CO₂–carbon reaction. Key variables governing briquette reaction rate included CO₂ mole fraction and briquette void fraction.     

Supercritical CO2 extraction of essential oil from yarrow

Essential oil was extracted from yarrow flowers (Achillea millefolium) with supercritical CO₂ at pressure of 10 MPa and temperatures of 40–60 °C, and its composition and yield were compared with those of hydrodistillate. The yield of total extract, measured in dependence on extraction time, was affected by extraction temperature but not by particle size of ground flowers. CO₂-extraction of cuticular waxes was lowest at 60 °C. Major essential oil components were camphor (26.4% in extract, 38.4% in distillate), 1,8-cineole (9.6% in extract, 16.2% in distillate), bornyl acetate (16.7% in extract, 4.3% in distillate), γ-terpinene (9.0% in extract, 9.4% in distillate), and terpinolene (7.6% in extract, 3.9% in distillate). Compared to hydrodistillation, the yield of monoterpenes was lower due to their incomplete separation from gaseous CO₂ in trap but the yield of less volatile components like monoterpene acetates and sesquiterpenes was higher. Hydrolysis of γ-terpinene and terpinolene, occuring in hydrodistillation, was suppressed in supercritical extraction, particularly at extraction temperature of 40 °C.     

Enhancement of oxygen storage capacity by reductive treatment of Al2O3 and CeO2–ZrO2 solid solution nanocomposite

Oxygen storage capacity (OSC) of CeO₂–ZrO₂ solid solution, Ce_xZr_(1−x)O₄, is one of the most contributing factors to control the performance of an automotive catalyst. To improve the OSC, heat treatments were employed on a nanoscaled composite of Al₂O₃ and CeZrO₄ (ACZ). Reductive treatments from 700 to 1000 °C significantly improved the complete oxygen storage capacity (OSC-c) of ACZ. In particular, the OSC-c measured at 300 °C reached the theoretical maximum with a sufficient specific surface area (SSA) (35 m²/g) after reductive treatment at 1000 °C. The introduced Al₂O₃ facilitated the regular rearrangement of Ce and Zr ions in CeZrO₄ as well as helped in maintaining the sufficient SSA. Reductive treatments also enhanced the oxygen release rate (OSC-r); however, the OSC-r variation against the evaluation temperature and the reduction temperature differed from that of OSC-c. OSC-r measured below 200 °C reached its maximum against the reduction temperature at 800 °C, while those evaluated at 300 °C increased with the reduction temperature in the same manner as OSC-c.     

Experimental and modeling of CO2 capture by dry sodium hydroxide carbonation

In this work, CO₂ capture from the air using dry NaOH sorbents has been studied. The influences of the main operating parameters such as temperature, air humidity, and NaOH loading on the CO₂ removal rate have been experimentally investigated using Taguchi method. The results revealed that the appropriate value of the temperature to maximize the rate was in the range of 35–45 °C. A multilayer artificial neural network (ANN) was also used to model the process in order to find the optimal conditions. A procedure reported in the literature was modified and applied to design the ANN model. The model predictions were validated by conducting some more experiments. The experimental results proved the accuracy of the model to predict the optimal conditions. The effects of NaOH particle size and multiple carbonation cycles have also been investigated.     

Direct synthesis of mesoporous silicalite-1 supported TiO2–ZrO2 for the dehydrogenation of EB to styrene with CO2

Direct synthesis route was developed to support TiO₂–ZrO₂ binary metal oxide onto the carbon templated mesoporous silicalite-1 (CS-1). Metal hydroxide modified carbon particles could play a role as hard template and simultaneously support metal components on the mesopores during the crystallization of zeolites. Such supported TiO₂–ZrO₂ binary metal oxides (TZ/CS-1) showed better resistance to deactivation in the oxidative dehydrogenation of ethylbenzene (ODHEB) in the presence of CO₂. These catalysts were found to be active, selective and catalytically stable (10 h of time-on-stream) at 600 °C for the dehydrogenation of ethylbenzene (EB) to styrene (Sty).     

High strength alumina joints via transient liquid phase bonding

Low melting boron oxide, instead of metallic materials in other methods of transient liquid phase bonding, was taken as braze in joining alumina in this paper. Pure boron oxide melts at low temperature and reacts with alumina matrix to form a stable high melting compound. This transient liquid phase bonding has the advantage of producing a ceramic joint for high temperature applications at low processing temperature. In this study, alumina pieces coated with boron oxide layers in various thicknesses were bonded at 800 °C for various times in air under minor loading. The average flexural strength of joints were measured by means of four point bending, while the microstructure of the cross-section and fractured surface was observed by means of scanning electron microscopy. Phases at joints were identified by low angle X-ray diffraction. The maximum flexural strength reaches a value of 155 MPa after joining at 800 °C for 15 h with a 21 μm interlayer. Three compounds, 3Al₂O₃–B₃O₃, 2Al₂O₃–B₃O₃ and 9Al₂O₃–2B₃O₃ have been found at the joint. It is also found that 2Al₂O₃–B₃O₃ whiskers dominate at the joint with the maximum strength.     

Decomposition of ozone on Ag/SiO2 catalyst for abatement of waste gases emissions

A silica-supported Ag system made by the incipient wetness impregnation method was investigated in the reaction of heterogeneous catalytic decomposition of ozone. It was established that the catalytic ozone decomposition on Ag/SiO₂ proceeded in the temperature interval −40 °C to 25 °C as a first order reaction with activation energy of 65 kJ/mol (pre-exponential factor 5.0 × 10¹⁴ s⁻¹). Based on the results from the instrumental methods (SEM, XRD, XPS, EPR, TPD) it can be concluded that in presence of ozone the silver is oxidized to a complicated mixture of Ag₂O₃ and AgO. Due to the high activity and stability of the Ag/SiO₂ catalyst, it is promising for neutralization of waste gases containing ozone.