Modification of submerged membrane bioreactors (MBRS) by inserting baffles: pilot scale study.

Submerged membrane bioreactors (MBRs) have been gaining in popularity in various types of wastewater treatment. One drawback of submerged MBRs is difficulty in removing nitrogen as they are accompanied with intensive aeration inside the reactor and therefore principally operated under aerobic conditions. In order to address this problem, a simple modification for submerged MBRs, insertion of baffles to create alternative aerobic/anoxic conditions, was proposed. In this study, the performance of the proposed baffled membrane bioreactor (BMBR) was investigated based on a pilot-scale experiment using a real municipal wastewater. With appropriate operating conditions, the BMBR could remove more than 70% of total nitrogen contained in the feed water without any external carbon source. The BMBR demonstrated a good treatment performance in terms of TOC and phosphorus removal as well. Increase of trans-membrane pressure difference was subtle, which might be attributed to the alternative creation of aerobic/anoxic conditions.     

Removal of organic micro-pollutants from solid waste landfill leachate in membrane bioreactor operated without excess sludge discharge

Two-stage membrane bioreactor (MBR) system was applied to the treatment of landfill leachate from a solid waste disposal site in Thailand. The first stage anoxic reactor was equipped with an inclined tube module for sludge separation. It was followed by an aerobic stage with a hollow fiber membrane module for solid liquid separation. Mixed liquor sludge from the aerobic reactor was re-circulated back to anoxic reactor in order to maintain constant mixed liquor suspended solids (MLSS) concentration in the aerobic reactor. The removal of micro-pollutants from landfill leachate along the treatment period of 300 days was monitored. The results indicated that two-stage MBRs could remove biochemical oxygen demand (BOD), chemical oxygen demand (COD) and NH(4)(+) by 97, 87 and 91% at steady operating condition. Meanwhile organic micro-pollutant removals were 50-76%. The removal efficiencies varied according to the hydrophobic characteristic of compounds but they were improved during long-term MBR operation without sludge discharge.     

Comparison of linear alkylbenzene sulfonates removal in conventional activated sludge systems and membrane bioreactors.

The potential of a membrane bioreactor (MBR) and a conventional activated sludge (CAS) system to remove polar micropollutants was evaluated using linear alkylbenzene sulfonates (LAS) as model components. Removal efficiencies over 97% were achieved in both reactor systems. The appearance of biological breakdown metabolites and the respirometric response of the sludges to LAS addition indicated that LAS removal was due to biodegradation, rather than sorption phenomena. The effect of operational variables, such as hydraulic retention time, LAS composition and hydrophobicity of the membrane used in the MBR, was negligible in the range tested. A stepwise increase in LAS influent concentration resulted in higher residual effluent concentrations but did not change the procentual removal efficiency. Because an increase in LAS and SPC effluent concentration occurred to a larger extent in the CAS than in the MBR under similar operating conditions, MBRs may turn out to be be more robust with respect to biological degradation of micropollutants than CAS.     

Ethinylestradiol removal in a conventional and a simultaneous nitrification-denitrification membrane bioreactor

The removal of a synthetic estrogen 17α-ethinylestradiol (EE2) was investigated in submerged membrane bioreactors (MBRs) with simultaneous nitrification-denitrification (SND) and conventional nitrification. The influent EE2 concentration was 500 ng/L as EE2. Using a yeast estrogen screen test, the conventional-MBR (C-MBR) and SND MBR (SND-MBR) removed 57 and 58% of the estrogenic activity (EA) respectively; there was no significant difference in their removal efficiencies. Biodegradation was the dominant removal mechanism for both reactors with K(BIO) coefficients of 1.5 ± 0.6 and 1.6 ± 0.4 day(-1) for the C-MBR and the SND-MBR respectively. Sorption to solid particles removed approximately 1% of influent EA in each reactor; the particle partitioning coefficient, K(D), was calculated to be 0.21 ± 0.07 L/(g MLSS) for the C-MBR and 0.27 ± 0.1 L/(g MLSS) for the SND-MBR. These findings suggest that conditions favoring SND in MBRs have no significant impact on EA reduction.     

Optimization of operational factors of a membrane bioreactor with gravity drain.

A new membrane bioreactor with gravity drain for municipal wastewater treatment was tested and its operational factors were investigated in this study. These factors include pressure head, MLSS, aeration intensity (an air flow rate per unit floor area) and temperature. Results of batch experiments showed that a critical pressure head of the MBR was 0.85-1.5 m-H2O. At a pressure head of 0.85 m-H2O, statistical analysis of batch experiments showed that aeration intensity significantly affected membrane flux, and the MLSS had no impact on membrane flux under a temperature of 22.0 +/- 1.0 degrees C. Results of the long-term continuous experiment showed that temperature significantly affected membrane flux. The impact of temperature on membrane flux in this case was about 4-10 times of that analyzed by using a classical cake layer model. During this experiment, the average removal efficiencies of COD, BOD5 and NH4+-N were over 85%, 97% and 94%, respectively.     

Specific energy consumption of membrane bioreactor (MBR) for sewage treatment

This paper provides an overview of current electric energy consumption of full-scale municipal MBR installations based on literature review and case studies. Energy requirements of several MBRs were linked to operational parameters and reactor performance. Total and specific energy consumption data were analysed on a long-term basis with special attention given to treated flow, design capacity, membrane area and effluent quality. The specific energy consumption of an MBR system is dependent on many factors, such as system design and layout, volume of treated flow, membrane utilization and operational strategy. Operation at optimal flow conditions results in a low specific energy consumption and energy efficient process. Energy consumption of membrane related modules was in the range of 0.5-0.7 kWh/m(3) and specific energy consumption for membrane aeration in flat sheet (FS) was 33-37% higher than in a hollow fibre (HF) system. Aeration is a major energy consumer, often exceeding 50% share of total energy consumption. In consequence, coarse bubble aeration applied for continuous membrane cleaning remains the main target for energy saving actions. Also, a certain potential for energy optimization without immediate danger of affecting the quality of the produced effluent was observed.     

Three stages MBR (methanogenic, aerobic biofilm and membrane filtration) for the treatment of low-strength wastewaters

The use of a new three stages MBR process with a first methanogenic UASB stage, a second stage with aerobic biofilm growing on small carrier elements maintained in suspension and third stage with membrane filtration module is presented. The objective of the first methanogenic chamber is to diminish COD of the raw wastewater, producing a biogas rich in methane, and decrease the sludge production. In the second stage, the remaining soluble biodegradable COD is oxidized by heterotrophs. In the third stage, the membrane modules could be operated at higher fluxes than those reported for AnMBR systems, and similar to those obtained in aerobic MBRs. In this sense, the concept of these three stages MBR is to join the advantages of the methanogenic and aerobic membrane bioreactor processes, by reducing energy requirements for aeration, producing biogas with high methane percentage and a permeate with very low COD content. A synthetic wastewater was fed to the three stages MBR. COD in the influent was between 200 and 1,200 mg/L, ammonium ranged from 10 to 35 mg/L and phosphorous concentration was 8 mg/L. OLR in-between 1 and 3 kg COD/(m3 d) and a HRT of 13-21 h were applied. Temperature was between 17.5 and 23.2 degrees C. During the whole operating period the COD removal efficiencies were in the range of 90 and 96% of which in between 40 and 80% was removed in the first methanogenic chamber. Biogas production with methane content between 75 and 80% was observed. With regard to membrane operation, average permeabilities around 150 L/(m2 h bar) were achieved, operating with fluxes of 11-15 L/(m2 h).     

Nitrogen removal and sludge reduction in a symbiotic activated sludge system between anaerobic archaea and bacteria.

The possible symbiosis between bacteria and anaerobic archaea was investigated in intermittent aeration (I/A) systems. Archaea solution added to I/A reactor might play an important role in biological activities as well as in improvement of mineralization of organic matter. I/A reactor with archaea solution (I/A-arch) could increase both nitrification and denitrification rate and also reduce the sludge yield remarkably. These results indicate the possibility of the symbiotic activated sludge system with anaerobic archaea by controlling the DO level in the aeration tank. In this study, DO was controlled by intermittent aeration schemes and a successful symbiotic activated sludge system was achieved to reach the following conclusions. 1) SOUR of I/A-arch system was 2.9 mg-O2/g-VSS x min. SOUR and nitrification rate of the sludge from I/A-arch was higher than those from the I/A and A/S reactors. 2) Removal efficiencies of organic matter (TCOD(Cr)) in I/A-arch, I/A and conventional activated sludge (A/S) reactors were 93, 90 and 87%, respectively. 3) Nitrification occurred successfully in each reactor, while denitrification rate was much higher in the I/A-arch reactor. Efficiencies of TN removal in A/I-arch, I/A and A/S reactors were 75, 63 and 33%, respectively. 4) Observed yield coefficients of I/A-arch, I/A and A/S reactors were 0.28, 0.41 and 0.37 g-VSS/g-COD.     

Treatment of domestic sewage by a metal membrane bioreactor

A submerged flat metal MBR (membrane bioreactor) was used to treat synthetic domestic sewage in this study. The experiment was continued for 270 days and ran under two modes as AMBR (aerobic membrane bioreactor) and A/O-MBR (anoxic/aerobic membrane bioreactor) at a permeate flux of 0.4-1 m3/(m2 d). PVA (polyvinyl alcohol) gel beads were added to the aeration tank with a volume ratio of 10% at the end of the A/O-MBR mode. The mean COD and TN removal efficiencies achieved 96.69 and 32.12% under the AMBR mode, and those were 92.17 and 72.44% under the A/O-MBR mode, respectively. SND (simultaneous nitrification and denitrification) occurred at high MLSS (mixed liquor suspended solids) concentration. The metal membranes reduced effluent COD during filtration. The system ran stably for 115 days at a permeate flux of 0.8-1 m3/(m2 d) without changing membranes under the AMBR mode, but the membrane filterability decreased gradually under high MLSS or A/O-MBR mode, and the addition of PVA worsened the membrane filterability on the contrary. PSD (particle size distribution) and sludge fractions had evident influence on membrane fouling. The main fouling mechanism was cake formation under the AMBR mode, and that was pore blocking under the A/O-MBR mode.     

Effects of nitrobenzene concentrations and hydraulic retention time on the treatment of nitrobenzene in sequential anaerobic baffled reactor and continuously stirred tank reactor system.

The effects of increasing nitrobenzene (NB) concentrations and hydraulic retention time (HRT) on the performance of anaerobic baffled reactor (ABR) and aerobic completely stirred tank reactor (CSTR) were studied. In the first step the NB concentration was increased from 30 to 700 mg/L at constant COD and flowrates. Maximum COD removal efficiencies in ABR varied between 88-92% as NB concentrations increased from 30 to 210 mg/L. After this dose, COD removal efficiency decreased to 85 and 79% at NB concentrations of 550 and 700 mg/L, respectively. Removal efficiencies of NB were nearly 100% for all NB concentrations in ABR reactor effluent. In the second step, COD and NB concentrations were kept constant while HRT decreased from 10.38 days to 1 day. As HRT decreased from 10.38 to 2.5 days the COD removal efficiencies in the anaerobic and anaerobic/aerobic reactor effluents were 92-94% and 97-98%, respectively. As HRT decreased from 2.5 days to 1 day COD removal efficiencies in the anaerobic and anaerobic/aerobic reactor effluents decreased to 83 and 95%, respectively. This study showed that HRT is a more important operation parameter than increasing NB concentration in ABR/CSTR sequential reactor system. Although ABR/CSTR system exhibited good COD and NB removal efficiencies, the lower HRTs slightly decreased the removal efficiencies compared to increasing NB concentration.     

Removal of trace organic chemical contaminants by a membrane bioreactor

Emerging wastewater treatment processes such as membrane bioreactors (MBRs) have attracted a significant amount of interest internationally due to their ability to produce high quality effluent suitable for water recycling. It is therefore important that their efficiency in removing hazardous trace organic contaminants be assessed. Accordingly, this study investigated the removal of trace organic chemical contaminants through a full-scale, package MBR in New South Wales, Australia. This study was unique in the context of MBR research because it characterised the removal of 48 trace organic chemical contaminants, which included steroidal hormones, xenoestrogens, pesticides, caffeine, pharmaceuticals and personal care products (PPCPs). Results showed that the removal of most trace organic chemical contaminants through the MBR was high (above 90%). However, amitriptyline, carbamazepine, diazepam, diclofenac, fluoxetine, gemfibrozil, omeprazole, sulphamethoxazole and trimethoprim were only partially removed through the MBR with the removal efficiencies of 24-68%. These are potential indicators for assessing MBR performance as these chemicals are usually sensitive to changes in the treatment systems. The trace organic chemical contaminants detected in the MBR permeate were 1 to 6 orders of magnitude lower than guideline values reported in the Australian Guidelines for Water Recycling. The outcomes of this study enhanced our understanding of the levels and removal of trace organic contaminants by MBRs.     

Nitrification of high-strength ammonium wastewater by a fluidized-bed reactor.

A laboratory-scale fluidized-bed reactor with an external aeration loop was used for nitrification of high-strength ammonium wastewater (up to 500 mg NH4-N/L). The results demonstrated that the system is capable of handling ammonium removal rates of up to 2.5 kg NH4-N/m3 x d, while removal efficiencies were as high as 98% and independent of the applied ammonium loading rates. Ammonium loading rates higher than 2.5 kg NH4-N/m3 x d resulted in decreased ammonium removal efficiency. The data show that near complete ammonium removal occurred at DO concentrations as low as 0.3-0.5 mg/L. However, the nitrite-nitrogen fraction in the effluent increased from 3.5% to 23.2% when the DO dropped from 1.0 mg/L to approximately 0.4 mg/L, respectively. The high specific removal rates in this system are one order of magnitude higher than that of suspended-growth systems. This can reduce the supplementary reactor volumes required for nitrification to less than 10% of that needed in conventional activated sludge systems. These results clearly indicate the potential economic gains that could be achieved through implementation of this technology.     

Removal mechanisms of 17β-estradiol and 17α-ethinylestradiol in membrane bioreactors

The fate and behavior of natural and synthetic estrogens in wastewater treatment processes is currently of increasing concern all over the world. In this study, the removal mechanisms of a natural estrogen, 17β-estradiol (E2), and a synthetic estrogen, 17α-ethinylestradiol (EE2) were investigated in membrane bioreactors (MBRs) with and without powdered activated carbon (PAC) addition. The experimental results showed that the average removal rates of E2 and EE2 by the MBR without PAC addition were 89.0 and 70.9%; PAC addition in the MBR increased the removal rate of E2 and EE2 by 3.4 and 15.8%, respectively. The greater impact of PAC dosing on EE2 removal was due to its greater hydrophobic property. Adsorption played a more important role in the removal mechanisms of EE2 than E2. Biodegradation was the dominant mechanism for the removal of E2 and EE2 in MBRs. Unlike their adsorption behavior, the biodegradation rates of both E2 and EE2 were not significantly different between the MBRs with and without PAC addition.     

Application of a membrane bioreactor for the treatment of low loaded domestic wastewater for water re-use.

This paper describes the demonstrative scale application of a membrane biological reactor (MBR) for low loaded domestic wastewater with low attitude to biological treatment (carbon/nitrogen approximately 5). The biological process was managed by the automatically controlled alternate cycles allowing for re-use purposes with a remarkable reduction of the operational costs. The global process evaluation revealed the system capability of obtaining high nitrogen removal (effective nitrogen removal of 69%) thanks to its high flexibility related to the hourly loading fluctuation. Moreover, high removal of heavy metals and polycyclic aromatic hydrocarbons (PAH) was obtained due to the perfect retention capability of the membranes. In-depth studies were conducted to determine the process behaviour for activated sludge over aeration and with addition of exogenous carbon. Limitation of sludge over aeration and energy savings were observed with a gradient air supplying method. The addition of exogenous carbon (acetic acid up to carbon/nitrogen approximately 9) led to complete nitrogen removal (Ed = 96%) and permitted biological phosphorus uptake. In conclusion, it was been found that the coupled process alternated cycles-MBR had the capacity to remove COD, BOD, N, P and suspended solids, as well as heavy metals and organic micropollutants, resulting in high quality effluent suitable for re-use purposes.     

The removal and degradation of pharmaceutical compounds during membrane bioreactor treatment

Pharmaceutical compounds such as non-steroidal anti-inflammatory drugs (NSAIDs) and antibiotics have been detected in sewage treatment plant (STP) effluents, surface and ground water and even in drinking water all over the world, and therefore have developed as compounds of concern. Membrane bioreactor (MBR) treatment has gained significant popularity as an advanced wastewater treatment technology and might be effective for an advanced removal of these pollutants. This paper evaluates the treatment of wastewater containing three NSAIDs (acetaminophen, ketoprofen and naproxen) and three antibiotics (roxithromycin, sulfamethoxazole and trimethoprim) performed in two MBRs with sludge retention times (SRTs) of 15 (MBR-15) and 30 (MBR-30) days over a period of four weeks. It was observed that NSAIDs were removed with higher efficiencies than the antibiotics for both MBRs, and the MBR-30 presented higher removal efficiencies for all the compounds than obtained by MBR-15. Removal rates ranged from 55% (sulfamethoxazole) up to 100% (acetaminophen, ketoprofen). Besides mineralisation biological transformation products of ketoprofen and naproxen produced by wastewater biocoenosis were identified in both MBR permeates using liquid chromatography coupled with mass spectrometry (LC-MS). The results indicated the importance of investigating the environmental fate of pharmaceuticals and their transformation products reaching the environment.     

Effect of organic loading rate on a wastewater treatment process combining moving bed biofilm and membrane reactors.

The effect of moving bed biofilm reactor (MBBR) loading rate on membrane fouling rate was studied in two parallel units combining MBBR and membrane reactor. Hollow fiber membranes with molecular weight cut-off of 30 kD were used. The HRTs of the MBBRs varied from 45 min to 4 h and the COD loading rates ranged from 4.1 to 26.6 g COD m(-2) d(-1). The trans-membrane pressure (TMP) was very sensitive to fluxes for the used membranes and the experiments were carried out at relatively low fluxes (3.3-5.6 l m(-2) h(-1)). Beside the test with the highest flux, there were no consistent differences in fouling rate between the low- and high-rate reactors. Also, the removal efficiencies were quite similar in both systems. The average COD removal efficiencies in the total process were 87% at 3-4 h HRT and 83% at 0.75-1 h HRT. At high loading rates, there was a shift in particle size distribution towards smaller particles in the MBBR effluents. However, 79-81% of the COD was in particles that were separated by membranes, explaining the relatively small differences in the removal efficiencies at different loading rates. The COD fractionation also indicated that the choice of membrane pore size within the range of 30 kD to 0.1 microm has very small effect on the COD removal in the MBBR/membrane process, especially with low-rate MBBRs.     

Feasibility study on the removal of nitrous compounds with a hollow-fiber membrane biofilm reactor.

The objective of this study was to develop an integrated nitrogen treatment system using autotrophic organisms. A treatment system consists of an aerobic hollow-fiber membrane biofilm reactor (HfMBR) and anaerobic HfMBR. In the aerobic HfMBR, a mixture gas of air and O2 was supplied through the fibers for nitrification. Denitrification occurred in the anaerobic HfMBR using H2 as the electron donor. The treatment system was continuously operated for 190 days. NH4-N removal efficiencies ranging from 95% to 97% were achieved at NH4-N concentrations of influent ranging from 50 to 100 mg N/L. When glucose was added to the influent, the simultaneous nitrification and denitrification occurred in the aerobic HfMBR, and nitrogen removal rates were changed according to the COD/NH4-N ratio of influent. In the anaerobic HfMBR, autotrophic denitrification using H2 occurred and the removal rates achieved in this study were 23-58 mg N/m2 d. In this study, the achieved removal efficiency was lower than other study findings; however, the result suggested that this hybrid HfMBR system can be used effectively for nitrogen removal in oligotrophic water.     

Nitrogen and phosphorus removal from swine wastewater by intermittently aerated dynamic-flow system.

This study was performed to evaluate the effects of the volume fraction of an anaerobic reactor (VFAR) and SRT on the removal of T-N and T-P in both an intermittently aerated system (IAS) and intermittently aerated dynamic-flow system (IADS), respectively. When the VFAR in the total volume of reactor from both IAS and IADS are 13%, 7%, and 0% at 5 days of SRT, the removal efficiencies of T-P were 80-87%, 62-65% and <30%, respectively. However, it was observed from this study that the removal efficiencies of T-N and T-P were not correlated to VFAR at a predetermined SRT, producing greater than 5000 mg/L of MLVSS. Also, IADS was shown to have the greater buffer capacity and adaptability to resist the shock due to the loading of high concentration of N. Furthermore, IADS achieved over 80% of removal efficiency of N even at much lower C/N ratio of 4.7. Therefore, it seems that IADS has the significant advantages over other biological nutrients removal processes.     

Optimal performance of an immersed membrane bioreactor equipped with a draft tube for domestic wastewater reclamation.

One of the options to prevent membrane fouling is to implement air lifting that can improve the cake removal from the membrane surface. This study presents the results of tests that were carried out at the Institutes for Desert Research, Kiryat Sde-Boker, Israel, and focused on the influence of hydrodynamic conditions on fouling in a pilot-scale immersed membrane bioreactor (IMBR) using a hollow fiber membrane module of ZW-10 (Zenon Environmental, Canada) under ambient conditions. In this system, the cross-flow velocities across the membrane surface were induced by one conical and four cylindrical draft-tubes. The relationship between the crossflow velocity and the aeration intensity, the influence of the crossflow on fouling rate under various hydrodynamic conditions were investigated and optimal operating conditions were obtained. Optimal operating conditions were reached during the long-term experiment period (70 days) for the treatment of domestic wastewater. The system was stable without external chemical cleaning. The results showed that the permeate was of high quality, and the removal of COD and BOD was 94.0% and 98.8%, respectively.The crossflow near the membrane surface reveals a major contribution for minimizing membrane fouling, and could offer guidelines for future design of similar systems.     

Fouling control in submerged membrane bioreactors.

The impact of fouling on the operation of submerged membrane bioreactors (MBRs) is discussed. The discussion proceeds through a review of the impacts of fouling and fouling speciation, with correlations of filterability against candidate foulants being provided. There follows a brief comparison of hydraulic performance of the submerged and sidestream configurations: data is presented to demonstrate the efficacy of coarse bubble aeration in the submerged MBR. The critical flux concept is then discussed and its applicability to MBRs deliberated in view of recent publications demonstrating fouling under sub-critical flux conditions. Finally, the two most commercially important MBR products are briefly reviewed with specific reference to design and operation for fouling amelioration.