Techno-economic evaluation of a PVAm CO2-selective membrane in an IGCC power plant with CO2 capture

Published data for an operating power plant, the ELCOGAS 315 MWe Puertollano plant, has been used as a basis for the simulation of an integrated gasification combined cycle process with CO₂ capture. This incorporated a fixed site carrier polyvinylamine membrane to separate the CO₂ from a CO-shifted syngas stream. It appears that the modified process, using a sour shift catalyst prior to sulphur removal, could achieve greater than 85% CO₂ recovery at 95 vol% purity. The efficiency penalty for such a process would be approximately 10% points, including CO₂ compression. A modified plant with CO₂ capture and compression was calculated to cost €2320/kW, producing electricity at a cost of 7.6 € cents/kWh and a CO₂ avoidance cost of about €40/tonne CO₂.     

Technical and economic study of integrated system of solid oxide fuel cell,palladium membrane reactor,and CO2 sorption enhancement unit

This paper deals with the integrated system of solid oxide fuel cell (SOFC), palladium membrane reactor (PMR), and CO₂ sorption enhancement (SE) unit. Three configurations of the SOFC systems fed by biogas are considered, i.e., PMR–SOFC, SE–PMR–SOFC, and SE–PMR–SOFC with a retentate gas recycling (SER–PMR–SOFC). The SOFC system equipped with a conventional reformer (CON–SOFC) is considered as a base case. The simulation results show that the capture of CO₂ in biogas before being fed to PMR (SE–PMR–SOFC) can improve H₂ recovery. The performance of SE–PMR–SOFC can be further enhanced by recycling retentate gas from PMR to CO₂ sorption enhancement unit (SER–PMR–SOFC). Compared to CON–SOFC, both SE–PMR–SOFC and SER–PMR–SOFC give higher power density and thus require smaller stack size (the stack size reduction of 1.55% and 8.27% are observed for SE–PMR–SOFC and SER–PMR–SOFC, respectively). The economic analysis is performed to identify the potential benefits of each SOFC configuration. The results indicate that SE–PMR–SOFC and SER–PMR–SOFC are not cost-effective systems compared with CON–SOFC; however, the capture of CO₂ in these SOFC systems offers an environmental benefit. High %total CO₂ capture and low cost of CO₂ capture are achieved under these SOFC systems.     

CFD analysis of water gas shift membrane reactor

Fuel cell based modular power generation can be achieved by miniaturization and process intensification of equipments in the process. Fuel cells require hydrogen rich gas which can be generated through reforming and water gas shift reaction. The water gas shift reactor being kinetically limited occupies more volume to achieve the required CO conversion. A membrane reactor integrates the reaction and hydrogen separation stages and hence reduces the volume requirement. Computational Fluid Dynamics offers virtual prototyping of the reactor and thus helps in design, optimization and scale up of reactors. In this study customized User Defined Functions (UDFs) were developed to analyze the performance of low temperature water gas shift membrane reactor. The models were validated using literature data for the parameters – synthesis gas compositions, time factor, sweep flow rate and steam to CO ratio. The effect of all these parameters on the reactor was analyzed for CO conversion, H₂ recovery, DaPe, concentration polarization, concentration profiles and conversion index. The simulations have showed that the UDFs developed were capable of simulating the membrane reactor and this can be used for the design and optimization of the membrane reactor for any process conditions.     

Direct synthesis of H2O2 acid solutions on carbon cathode prepared from activated carbon and vapor-growing-carbon-fiber by a H2/O2 fuel cell

Direct synthesis of H₂O₂ acid solutions was studied using a gas-diffusion cathode prepared from activated carbon (AC), vapor-growing-carbon-fiber (VGCF) and poly-tetra-fluoro-ethylene (PTFE) powders, with a new H₂/O₂ fuel cell reactor. O₂ reduction to H₂O₂ was remarkably enhanced at the three-phase boundary (O₂(g)-electrode(s)-acid(l)) at the [AC + VGCF] cathode. Fast diffusion processes of O₂ to the active surface and of H₂O₂ to the bulk acid solutions were essential for H₂O₂ accumulation. Synergy of AC and VGCF was observed for the H₂O₂ formation. RRDE and cyclic voltammetry studies indicated that the surface of AC functioned as the active phase for O₂ reduction to HO₂, and VGCF functioned as an electron conductor and a promoter to convert HO₂ to H₂O₂. A maximum H₂O₂ concentration of 353 mM (1.2 wt%) was accomplished under short-circuit conditions (current density 12.7 mA cm⁻², current efficiency 40.1%, geometric area of cathode 1.3 cm², reaction time 6 h).     

Thermodynamic performance of O2/CO2 gas turbine cycle with chemical recuperation by CO2-reforming of methane

This paper proposes a novel power cycle system composed of chemical recuperative cycle with CO₂–NG (natural gas) reforming and an ammonia absorption refrigeration cycle. In which, the heat is recovered from the turbine exhaust to drive CO₂–NG reformer firstly, and then lower temperature heat from the turbine exhaust is provided with the ammonia absorption refrigeration system to generate chilled media, which is used to cool the turbine inlet gas except export. In this paper, a detailed thermodynamic analysis is carried out to reveal the performance of the proposed cycle and the influence of key parameters on performance is discussed. Based on 1 kg s⁻¹ of methane feedstock and the turbine inlet temperature of 1573 K, the simulation results shown that the optimized net power generation efficiency of the cycle rises up to 49.6% on the low-heating value and the exergy efficiency 47.9%, the new cycle system reached the net electric-power production 24.799 MW, the export chilled load 0.609 MW and 2.743 kg s⁻¹ liquid CO₂ was captured, achieved the goal of CO₂ and NO_x zero-emission.     

Localised visualisation of O2 consumption and H2O2 formation by means of SECM for the characterisation of fuel cell catalyst activity

Catalytic reduction of O₂ at metal catalysts either follows a 2-electron transfer pathway to the formation of H₂O₂ or a 4-electron transfer pathway to the formation of H₂O. The branching ratio of this reaction has a significant impact on the applicability of catalyst materials. The previously introduced oxygen competition mode of SECM, which allows high-resolution imaging of local O₂ consumption, has been extended to a potential-pulse sequence enabling the sequential detection of O₂ reduction followed by the detection of local H₂O₂ formation. Thus, not only the local catalytic activity of a catalyst can be visualised but, additionally, the degree of the branching can be estimated. The selectivity of a catalyst candidate can thereby be visualised sequentially to the elucidation of its activity. First results on the properties of electrodeposited Pt and Au test structures are shown demonstrating the feasibility to clearly distinguish catalyst activity and selectivity under variation of the polarisation potential.     

Polyvinylidene fluoride and polyetherimide hollow fiber membranes for CO2 stripping in membrane contactor

Porous polyvinylidene fluoride (PVDF) and polyetherimide (PEI) hollow fiber membranes incorporating polyethylene glycol (PEG) were prepared via spinning process for CO₂ membrane stripping. CO₂ loaded diethanolamine solution was used as liquid absorbent while N₂ was used as a strip gas. The characterization study of the fibers was carried out in terms of permeation test, contact angle measurement and liquid entry pressure (wetting pressure). Performance study via membrane contactor stripping was carried out at specific operating condition. The experimental results showed that PVDF membrane have high gas permeation, effective surface porosity and contact angle despite having lower liquid entry pressure in comparison with PEI membrane. PVDF-PEG membrane showed the highest stripping flux of 4.0 × 10⁻² mol m⁻² s⁻¹ at 0.7 ms⁻¹ compared to that of PEI membrane. Although the stripping flux for PEI-PEG membranes was slightly lower than PVDF membrane (e.g. 3.5 × 10⁻² mol m⁻² s⁻¹ at liquid velocity of 0.85 ms⁻¹), the membrane wetting pressure of PEI membrane is higher than hydrophobic PVDF membrane. Long term performance of both membranes showed severe flux reduction but started to level-off after 30 h of operation.     

Upgrading of a syngas mixture for pure hydrogen production in a Pd-Ag membrane reactor

Water gas shift (WGS) is a thermodynamics limited reaction and CO equilibrium conversion of a traditional reactor is furthermore reduced owing to the presence of H₂ (ca. 50%) in the feed stream coming from a reformer.The upgrading of a simulated reformate stream was experimentally investigated as a function of temperature (280-320 °C), feed pressure (up to 600 kPa), gas hourly space velocity (GHSV), etc. using a Pd-alloy membrane reactor (MR) packed with a commercial catalyst CuO/CeO₂/Al₂O₃; no sweep gas was used. The MR performance was also evaluated using new parameters such as conversion index, H₂ recovery and extraction index, etc., which evidence the advantages with respect to a traditional reactor.A Pd-based MR operated successfully overcoming the thermodynamic constraints of a traditional reactor and, specifically, the drawback introduced by the hydrogen presence. In fact, a CO conversion of 90% significantly exceeded (three times) the thermodynamics upper limit (<36%) of a traditional reactor owing to ca. 80% of hydrogen permeated through the membrane.The overall process performance was significantly improved by the presence of the Pd-based membrane and, thus, by the high reaction pressure which allowed and drove the hydrogen permeation.     

Theoretical study on interaction between CO2 and carbonyl compounds: Influence of CO2 on infrared spectroscopy and activity of CO

The interactions between CO₂ and carbonyl compounds at different CO₂ pressures have been studied both experimentally and theoretically. In situ high-pressure FTIR on carbonyl compounds, i.e., acetaldehyde, acetone, and crotonaldehyde, in supercritical CO₂ have been measured at various CO₂ pressures varying from 6 to 22 MPa. In order to get insights into the mechanism, theoretical study has been conducted concerning the effect of CO₂ on frequency shift of CO in acetaldehyde, acetone, benzaldehyde, crotonaldehyde and cinnamaldehyde at different CO₂ pressures. It has been shown that the experimental frequency shifts can be well simulated by the theoretical model calculations using particular structures, in which a carbonyl compound interacts with a few CO₂ molecules, depending on the carbonyl compounds examined, except for acetaldehyde.The interaction energies between CO₂ and those carbonyl compounds are also given. In addition, the effect of CO₂ on hydrogenation of crotonaldehyde and benzaldehyde has been discussed by means of the local softness (s⁺) calculated at CO₂ pressures of 0-22 MPa, which can explain the reactivity difference in the crotonaldehyde and benzaldehyde hydrogenations in supercritical CO₂.     

Cs2.5H0.5PWO40/SiO2 as addition self-humidifying composite membrane for proton exchange membrane fuel cells

In this paper, we first reported a novel self-humidifying composite membrane for the proton exchange membrane fuel cell (PEMFC). Cs_2.5H_0.5PWO₄₀/SiO₂ catalyst particles were dispersed uniformly into the Nafion^® resin, and then Cs_2.5H_0.5PWO₄₀-SiO₂/Nafion composite membrane was prepared using solution-cast method. Compared with the H₃PWO₄₀ (PTA)_, the Cs_2.5H_0.5PWO₄₀/SiO₂ was steady due to the substitute of H⁺ with Cs⁺ and the interaction between the Cs_2.5H_0.5PWO₄₀ and SiO₂. And compared with the performance of the fuel cell with commercial Nafion^® NRE-212 membrane, the cell performance with the self-humidifying composite membrane was obviously improved under both humidified and dry conditions at 60 and 80 °C. The best performance under dry condition was obtained at 60 °C. The self-humidifying composite membrane could minimize membrane conductivity loss under dry conditions due to the presence of catalyst and hydrophilic Cs_2.5H_0.5PWO₄₀/SiO₂ particles.     

Experimental study on membrane wetting in gas–liquid membrane contacting process for CO2 absorption by single and mixed absorbents

The membrane wetting by the liquid absorbents is an important problem in the operation of gas–liquid membrane contacting process. In order to gain a better understanding on the role of absorbents on membrane wetting, monoethanolamine (MEA, primary amine), diethanolamine (DEA, secondary amine), and 2-amino-2-methyl-1-propanol (AMP, sterically hindred amine) were applied as absorbent solutions. The membrane used for the experiments was the hollow fiber polyvinylidenefluoride (PVDF) membrane. The performance of both single and mixed amine solutions on the CO₂ absorption capacity and membrane wetting potential were investigated. In addition, sodium chloride (NaCl, inorganic salt) and sodium glycinate (SG, organic salt) were added into the MEA aqueous solution to observe CO₂ flux and membrane wetting.The results revealed that the use of MEA solution and SG as absorbents gave highest CO₂ flux. The overall mass transfer coefficients obtained from the experiments also showed the same trend as CO₂ flux, i.e, the values were in the following order: MEA> AMP > DEA. However, the long-term flux was monitored and it was found that MEA also gave lowest flux decline due to the membrane wetting. The use of mixed amine solutions and the addition of NaCl did not help protect the membrane wetting. On the contrary, the addition of SG in to MEA solution can improve flux and resulted in stable CO₂ flux indicating that the membrane wetting was negligible.     

Dynamics of CO2 adsorption on sodium oxide promoted alumina in a packed-bed reactor

CO₂ adsorption in packed-bed reactors has potential applications in flue gas CO₂ capture and adsorption enhanced reaction processes. This work focuses on CO₂ adsorption dynamics on sodium oxide promoted alumina in a packed-bed reactor. A comprehensive model is developed to describe the coupled transport phenomena and is solved using orthogonal collocation on finite elements. The model predicted breakthrough curve matches very well with experimental data obtained from a pilot-scale packed-bed reactor. Several dimensionless parameters are also derived to explain the shape of the breakthrough curve.     

High pressure CO2 inactivation of food: A multi-batch reactor system for inactivation kinetic determination

A multi-batch apparatus was developed for investigating food inactivation by high-pressure CO₂, both for performing preliminary studies on CO₂–substrate interactions and for measuring the inactivation kinetics of the microorganisms suspended in food matrices. Experiments were carried out for inoculated liquid growth medium and fruit juices, using the yeasts Saccharomyces cerevisiae ATCC 9763 and Pichia awry wild type as test microorganisms. Different combinations of temperature (38 and 32 °C), pressure (90 and 75 bar) and treatment time were investigated. The logarithmic inactivation kinetic curves showed a quite linear behavior with a slope change in some cases. It was also shown that the pasteurization degree of the considered foodstuffs depends on the physical–chemical properties of the treated substrate.The proposed multi-reactors system allows to save both working time and materials, giving a better collection of experimental data in terms of reliability and homogeneity.     

Effect of CO2, HCO3 and CO3 on oxygen reduction in anion exchange membrane fuel cells

The effect of carbonate and bicarbonate anions on the oxygen reduction reaction was investigated in four alkaline solutions (pH ∼ 14) on a Pt disk type electrode with varying concentrations of carbonate and bicarbonate. The addition of carbonate and bicarbonate had two primary effects on the observed voltammetric behavior: i) The Tafel slope shifts positive with increasing carbonate/bicarbonate concentration, indicating that the carbonate anions may compete for surface adsorption sites; and ii) The dissolved oxygen concentration and diffusion coefficient are depressed with increasing anion concentration. Finally, adding CO₂ to the cathode stream of an anion exchange membrane fuel cell caused an improvement in the device performance under fully hydrated conditions, suggesting that the fuel cell was operating at least partially under the carbonate cycle.     

Microporous polyvinylidene fluoride hollow fiber membrane contactors for CO2 stripping: Effect of PEG-400 in spinning dope

In order to develop the structure of microporous PVDF membranes, PEG-400 was introduced into the polymer dope as a non-solvent additive. The hollow fiber membranes were prepared via a wet phase-inversion process and then used in the membrane contactor modules for CO₂ stripping from water. By addition of different amounts of PEG-400, cloud points of the polymer dope were obtained to examine phase-inversion behavior. From FESEM analysis, the membrane structure changed from a finger-like to an approximately sponge-like morphology with the addition of 4 wt.% of PEG-400. The prepared membranes presented smaller mean pore size (0.13 μm) and significantly higher wetting pressure (550 kPa) compared to the plain membrane. From CO₂ stripping test, at water velocity of 0.4 m/s, the PVDF membranes prepared by 4% PEG-400 demonstrated an approximate CO₂ stripping flux of 4.5 × 10⁻⁵ (mol/m² s) which is 125% higher than the flux of the plain membrane. It could be concluded that structurally developed hydrophobic PVDF hollow fiber membranes can be prepared by a controlled phase-inversion process to enhance the performance of gas–liquid membrane contactor.     

Gasoline-range hydrocarbon synthesis over Co/SiO2/HZSM-5 catalyst with CO2-containing syngas

Selective synthesis of gasoline-range hydrocarbons (C₅-C₁₂) was investigated in a fixed-bed micro reactor using two series of CO₂-containing syngas with various mole CO₂/(CO + CO₂) and H₂/(CO + CO₂) ratios, where Fischer-Tropsch synthesis(FTS) and in situ hydrocracking/hydroisomerization were performed over bifunctional Co/SiO₂/HZSM-5 catalyst. CO₂ was converted at 0.15-0.55 of CO₂/(CO + CO₂) ratio under H₂-rich condition (H₂/(CO + CO₂) = 2.0), highest conversion of 20.3% at 0.42. Further increasing CO₂ content decreased CO₂ conversion and quite amount of CO₂ acted as diluting component. For the syngas with low H₂ content or H₂/(CO + CO₂) ratio(< 1.85, H₂/CO = 2.0), the competitive adsorption of CO, H₂ and CO₂ resulted in low CO, CO₂ and total carbon conversion, which was 57.9%, 12.7% and 31.4% respectively at 0.74 of H₂/(CO + CO₂) ratio(H₂/CO/CO₂/N₂ = 40.8/20.4/34.8/4). FTS results indicated that high H₂ content and proper H₂/(CO + CO₂) ratio were favorable for the conversion of CO₂-containing syngas. More than 45% selectivity to gasoline-range hydrocarbons including isoparaffins was obtained under the two series of syngas. It was also tested that the catalytic activity of Co/SiO₂/HZSM-5 kept stable under CO₂-containing syngas(< 7.5%). And the quick catalytic deactivation under high CO₂ containing syngas(H₂/CO/CO₂/N₂ = 45.3/23.2/27.1/3.06) was due to carbon deposition and pore blockage by heavy hydrocarbon, tested by thermal gravimetry, N₂ physisorption and scanning electron microscopy(SEM).     

Effect of TiO2 particle size on the photocatalytic reduction of CO2

Pure TiO₂ anatase particles with a crystallite diameters ranging from 4.5 to 29 nm were prepared by precipitation and sol–gel method, characterized by X-ray diffraction (XRD), BET surface area measurement, UV–vis and scanning electron microscopy (SEM) and tested in CO₂ photocatalytic reduction. Methane and methanol were the main reduction products. The optimum particle size corresponding to the highest yields of both products was 14 nm. The observed optimum particle size is a result of competing effects of specific surface area, charge–carrier dynamics and light absorption efficiency.     

CO2 reforming of CH4 over stabilized mesoporous Ni-CaO-ZrO2 composites

Mesoporous Ni-CaO-ZrO₂ nanocomposites with high thermal stability were designed and employed in the CO₂/CH₄ reforming. The nanocomposites with appropriate Ni/Ca/Zr molar ratios exhibited excellent activity and prominent coking resistivity. The Ni crystallites were effectively controlled under the critical size for coke formation in such nanocomposites. It was found that low Ni content resulted in high metal dispersion and good catalytic performance. Moreover, the basicity of the matrices improved the chemisorption of CO₂ and promoted the gasification of deposited coke on the catalyst.     

Impact of SO2 concentration on the corrosion rate of X70 steel and iron in water-saturated supercritical CO2 mixed with SO2

The corrosion behavior of X70 steel and iron in water-saturated supercritical CO₂ mixed with SO₂ was investigated using weight-loss measurements. As a comparison, the instantaneous corrosion rate in the early stages for iron in the same corrosion environment was measured by resistance relaxation method. Surface analyzes using SEM/EDS, XRD and XPS were applied to study the morphology and chemical composition of the corroded sample surface. Weight-loss method results showed that the corrosion rate of X70 steel samples increased with SO₂ concentration, while the corrosion rate increased before decreasing with SO₂ concentration for iron sample. Comparing resistance relaxation method results with weight-loss method results, it is found that the instantaneous corrosion rate of iron is much higher than the uniform corrosion rate of the iron tablet specimens which are covered with thick corrosion product films after a long period of corrosion. The corrosion product films were mainly composed of FeSO₄ and FeSO₃ hydrates. The possible reaction mechanism under such environment was also analyzed, and the electrochemical reaction between the dissolved SO₂ in the condensed water film with iron is the critical reaction step.