New progress on design and R&D for solid breeder test blanket module in China

ITER will be used to test tritium breeding module concepts, which will lead to the design of DEMO fusion reactor demonstrating tritium self-sufficiency and the extraction of high grade heat for electricity production. China plans to test the HCCB TBM modules during different operation phases. Related design and R&D activities for each TBM module with the auxiliary system are introduced.The helium-cooled ceramic breeder (HCCB) test blanket module (TBM) is the primary option of the Chinese TBM program. The preliminary conceptual design of CN HCCB TBM has been completed. A modified design to reduce the RAFM material mass to 1.3 ton has been carried out based on the ITER technical requirement. Basic characteristics and main design parameters of CN HCCB TBM are introduced briefly. The mock-up fabrication and component tests for Chinese test blanket module are being developed. Recent status of the components of CN HCCB TBM and fabrication technology development are also reported. The neutron multiplier Be pebbles, tritium breeder Li₄SiO₄ pebbles, and structure material CLF-1 of ton-class are being prepared in laboratory scale. The fabrication of pebble bed container and experiment of tritium breeder pebble bed will be started soon. The fabrication technology development is proceeding as the large-scale mock-up fabrication enters into the R&D stage and demonstration tests toward TBM testing on ITER test port are being done as scheduled.     

Comparative studies for two different orientations of pebble bed in an HCCB blanket

The Indian Test Blanket Module(TBM) program in ITER is one of the major steps in its fusion reactor program towards DEMO and the future fusion power reactor vision. Research and development(RD) is focused on two types of breeding blanket concepts: lead–lithium ceramic breeder(LLCB) and helium-cooled ceramic breeder(HCCB) blanket systems for the DEMO reactor. As part of the ITER-TBM program, the LLCB concept will be tested in one-half of ITER port no. 2, whose materials and technologies will be tested during ITER operation. The HCCB concept is a variant of the solid breeder blanket, which is presently part of our domestic RD program for DEMO relevant technology development. In the HCCB concept Li_2TiO_3 and beryllium are used as the tritium breeder and neutron multiplier, respectively, in the form of a packed bed having edge-on configuration with reduced activation ferritic martensitic steel as the structural material. In this paper two design schemes, mainly two different orientations of pebble beds, are discussed. In the current concept(case-1), the ceramic breeder beds are kept horizontal in the toroidal–radial direction. Due to gravity, the pebbles may settle down at the bottom and create a finite gap between the pebbles and the top cooling plate, which will affect the heat transfer between them. In the alternate design concept(case-2), the pebble bed is vertically(poloidal–radial) orientated where the side plates act as cooling plates instead of top and bottom plates. These two design variants are analyzed analytically and 2 D thermal-hydraulic simulation studies are carried out with ANSYS, using the heat loads obtained from neutronic calculations.Based on the analysis the performance is compared and details of the thermal and radiative heat transfer studies are also discussed in this paper.     

Overview of Helium Cooled Ceramic Reflector Test Blanket Module development in Korea

Korea plans to install and test Helium Cooled Ceramic Reflector (HCCR) Test Blanket Module (TBM) in the ITER, because the HCCR blanket concept is one of options of the DEMO blanket. Currently, many design and R&D activities have been performed to develop the Korean HCCR TBM. An integrated design tool for a fusion breeder blanket has been developed based on nuclear technologies including a safety analysis for obtaining a license for testing in the ITER. A half-scale sub-module mockup of the first wall with the manifold was fabricated, and the manufacturability and thermo-hydraulic performances were evaluated. High heat load and helium cooling test facilities have been constructed. Next, the recent status of TBM material development in Korea was introduced including Reduced Activation Ferritic Martensitic (RAFM) steel, lithium ceramic pebbles and silicon carbide (SiC) coated graphite pebbles. Several fabrication methods of RAFM steel, lithium ceramic pebbles, and silicon carbide coating on graphite pebbles were investigated. Recent design and R&D progress on these areas are introduced here.     

R&D progress of Korean HCSB TBM

Several R&Ds are being performed for Korean helium cooled solid breeder (HCSB) test blanket module (TBM) in the field of hydrogen isotopes permeation characteristics measurement in the helium purge line, joining technologies of structural materials, breeder pebble materials development, and the measurement of pebble bed characteristics. Electron beam welding for reduced activated ferritic–martensitic (RAFM) steel is evaluated to find optimal welding conditions. Also, a hydrogen permeation measurement apparatus is newly installed for the evaluation of the permeation barrier characteristics of stainless steel and RAFM steels. Two fabrication methods of lithium orthosilicate pebbles are investigated using slurry droplet methods. As methods of silicon carbide coating on the graphite pebble, microwave coating and chemical vapor deposition coating are evaluated. Two apparatuses are established to assess the thermo-mechanical properties of graphite and breeder pebble beds. The current status of R&D activities on these areas is introduced and the main progresses are addressed in this paper.     

Neutronic Calculation Analysis for CN HCCB TBM-Set

Using the Monte Carlo transport code MCNP.neutronic calculation analysis for China helium cooled ceramic breeder test blanket module(CN HCCB TBM) and the associated shield block(together called TBM-set) has been carried out based on the latest design of HCCB TBM-set and C-lite model.Key nuclear responses of HCCB TBM-set.such as the neutron flux,tritium production rate,nuclear heating and radiation damage,have been obtained and discussed.These nuclear performance data can be used as the basic input data for other analyses of HCCB TBM-set,such as thermal-hydraulics,thermal-mechanics and safety analysis.     

Preliminary performance analysis and optimization based on 1D neutronics model for Indian DEMO HCCB blanket

India, under its breeding blanket R&D program for DEMO, is focusing on the development of two tritium breeding blanket concepts; namely the lead-lithium-cooled ceramic breeder and the helium-cooled ceramic breeder (HCCB). The study presented in this paper focuses on the neutronic design analysis and optimization from the tritium breeding perspective of the HCCB blanket. The Indian concept has an edge-on configuration and is one of the variants of the helium-cooled solid breeder blanket concepts proposed by several partner countries in ITER. The Indian HCCB blanket having lithium titanate (Li₂TiO₃) as the tritium breeder and beryllium (Be) as the neutron multiplier with reduced-activation ferritic/martensitic steel structure aims at utilizing the low-energy neutrons at the rear part of the blanket. The aim of the optimization study is to minimize the radial blanket thickness while ensuring tritium self-sufficiency and provide data for further neutronic design and thermal-hydraulic layout of the HCCB blanket. It is found that inboard and outboard blanket thicknesses of 40 cm and 60 cm, respectively, can give a tritium breeding ratio (TBR) >1.3, with 60% ⁶Li enrichment, which is assumed to be sufficient to cover potential tritium losses and associated uncertainties. The results also demonstrated that the Be packing fraction (PF) has a more profound impact on the TBR as compared to 6Li enrichment and the PF of Li₂TiO₃.     

Development of the Water Cooled Ceramic Breeder Test Blanket Module in Japan

The development of a Water Cooled Ceramic Breeder (WCCB) Test Blanket Module (TBM) is being performed as one of the most important steps toward DEMO blanket in Japan. For the TBM testing and evaluation toward DEMO blanket, the module fabrication technology development by a candidate structural material, reduced activation martensitic/ferritic steel, F82H, is one of the most critical items from the viewpoint of realization of TBM testing in ITER. In Japan, fabrication of a real scale first wall, side walls, a breeder pebble bed box and assembling of the first wall and side walls have succeeded. Recently, the real scale partial mockup of the back wall was fabricated. The fabrication procedure of the back wall, whose thickness is up to 90 mm, was confirmed toward the fabrication of the real scale back wall by F82H. Important key technologies are almost clarified for the fabrication of the real scale TBM module mockup. From the view point of testing and evaluation, development of the technology of the blanket tritium recovery, development of advanced breeder and multiplier pebbles and the development of the blanket neutronics measurement technology are also performed. Also, tritium production and recovery test using D-T neutron in the Fusion Neutronics Source (FNS) facility has been started as the verification test of tritium production performance. This paper overviews the recent achievements of the development of the WCCB TBM in Japan.     

Design optimization of first wall and breeder unit module size for the Indian HCCB blanket module

The Indian test blanket module(TBM) program in ITER is one of the major steps in the Indian fusion reactor program for carrying out the RD activities in the critical areas like design of tritium breeding blankets relevant to future Indian fusion devices(ITER relevant and DEMO).The Indian Lead–Lithium Cooled Ceramic Breeder(LLCB) blanket concept is one of the Indian DEMO relevant TBM,to be tested in ITER as a part of the TBM program.Helium-Cooled Ceramic Breeder(HCCB) is an alternative blanket concept that consists of lithium titanate(Li_2TiO_3) as ceramic breeder(CB) material in the form of packed pebble beds and beryllium as the neutron multiplier.Specifically,attentions are given to the optimization of first wall coolant channel design and size of breeder unit module considering coolant pressure and thermal loads for the proposed Indian HCCB blanket based on ITER relevant TBM and loading conditions.These analyses will help proceeding further in designing blankets for loads relevant to the future fusion device.     

Development of water-cooled solid breeder test blanket module in JAEA

One of the most important missions of ITER is to provide a test bed for breeding blanket modules, which are called as test blanket module (TBM). JAEA has been extensively developing a water-cooled solid breeder test blanket module (WCSB TBM) for ITER. JAEA developed fabrication technology of F82H rectangular cooling tubes, and has successfully fabricated the near-full scale first wall mock-up of WCSB TBM by hot isostatic press (HIP) technique, which is fully made of F82H. The mock-up has been high-heat flux tested in the DATS facility in JAEA, which is an ion beam test facility. The inlet temperature of the cooling water is about 280 °C with 15 MPa, which is almost the same as the WCSB TBM design conditions. The mock-up has endured a heat load of 0.5 MW/m², 30 s for 80 thermal cycles. Neither hot spots nor thermal degradation have been observed.     

CFETR氦冷陶瓷增殖包层在等离子体主破裂时的电磁结构耦合分析

增殖包层作为中国聚变工程实验堆(China Fusion Engineering Test Reactor,CFETR)的核心部件,承载着能量转换和氚增殖的重要作用。中国科学院等离子体物理研究所在之前增殖包层设计的基础上,又提出了氦冷陶瓷增殖(Helium Cooled Ceramic Breeder,HCCB)包层的概念设计。为评估电磁载荷对HCCB包层结构安全性的影响,借助通用有限元软件ANSYS,研究计算了在等离子体主破裂时包层中产生的感应涡流、洛伦兹力和力矩。通过多物理场耦合分析方法,获取了包层中产生的等效应力和形变位移。结果表明,在等离子体电流指数衰减时,HCCB包层模型上产生的最大等效应力和形变位移满足包层结构设计的要求,同时模拟分析结果也为未来的包层结构优化以及支撑结构设计提供了必要的数据支撑。     

R&D status on Water Cooled Ceramic Breeder Blanket Technology

Japan Atomic Energy Agency (JAEA) is performing the development of a Water Cooled Ceramic Breeder (WCCB) Test Blanket Module (TBM) as one of the most important steps toward DEMO blanket. Regarding the blanket module fabrication technology development using F82H, the fabrication of a real scale mockup of the back wall of TBM was completed. In the design activity of the TBM, electromagnetic analysis under plasma disruption events and thermo-mechanical analysis under steady state and transient state of tokamak operation have been performed and showed bright prospect toward design justification. Regarding the development of advanced breeder and multiplier pebbles for DEMO blanket, fabrication technology development of Li rich Li₂TiO₃ pebble and BeTi pebble was performed. Regarding the research activity on the evaluation of tritium generation performance, the evaluation of tritium production and recovery test using D-T neutron in the Fusion Neutronics Source (FNS) facility has been performed. This paper overviews the recent achievements of the development of the WCCB Blanket in JAEA.     

Preliminary Shielding Analysis for HCCB TBM Transport

A preliminary shielding analysis on the transport of the Chinese helium cooled ce?ramic breeder test blanket module (HCCB TBM) from France back to China after being irradiated in ITER is presented in this contribution. Emphasis was placed on irradiation safety during trans?port. The dose rate calculated by MCNP/4C for the conceptual package design satisfies the relevant dose limits from IAEA that the dose rate 3 m away from the surface of the package con?taining low specific activity III materials should be less than 10 mSv/h. The change with location and the time evolution of dose rates after shutdown have also been studied. This will be helpful for devising the detailed transport plan of HCCB TBM back to China in the near future.     

Analysis and optimization of the manifolds of the HCCB blanket for CFETR

Thermal-hydraulic performance is a challenging issue in helium-cooled ceramic breeder (HCCB) blanket design due to the extremely complicated working environment and the strict limits of materials temperature. The heat loads deposited on the HCCB blanket comprises of severe surface heat flux from plasma and the volumetric nuclear heat from neutron irradiation, which can be exhausted by the built-in cooling channels of the components. High pressure helium with 8 MPa, distributed from the coolant manifolds is employed as coolant in the blanket. The design and optimization of the manifolds configuration was performed to guarantee the accurate flow control of helium coolant. The flow distribution in the coolant manifolds was investigated based on the structural improvement of manifolds aiming at overall uniform mass flow rates and better flow streamline distribution without obvious vortexes. The peak temperature of different functional materials in the blanket under normal operating condition is below allowable material limits. It is found that the components in the current blanket module could be cooled effectively under the intense thermal loads due to the updated design and optimization analysis of manifolds.     

Requirements for helium cooled pebble bed blanket and R&D activities

This work aims to give an outline of the design requirements of the helium cooled pebble bed (HCPB) blanket and its associated R&D activities. In DEMO fusion reactor the plasma facing components have to fulfill several requirements dictated by safety and process sustainability criteria. In particular the blanket of a fusion reactor shall transfer the heat load coming from the plasma to the cooling system and also provide tritium breeding for the fuel cycle of the machine. KIT has been investigating and developed a helium-cooled blanket for more than three decades: the concept is based on the adoption of separated small lithium orthosilicate (tritium breeder) and beryllium (neutron multiplier) pebble beds, i.e. the HCPB blanket. One of the test blanket modules of ITER will be a HCPB type, aiming to demonstrate the soundness of the concept for the exploitation in future fusion power plants. A discussion is reported also on the development of the design criteria for the blanket to meet the requirements, such as tritium environmental release, also with reference to the TBM.The selection of materials and components to be used in a unique environment as the Tokamak of a fusion reactor requires dedicated several R&D activities. For instance, the performance of the coolant and the tritium self-sufficiency are key elements for the realization of the HCPB concept. Experimental campaigns have been conducted to select the materials to be used inside the solid breeder blanket and R&D activities have been carried out to support the design. The paper discusses also the program of future developments for the realization of the HCPB concept, also focusing to the specific campaigns necessary to qualify the TBM for its implementation in the ITER machine.     

中国氦冷固态增殖剂实验包层模块材料研究进展

在未来核聚变反应堆中,为补充氚的消耗,需要在核聚变堆的包层中进行氚的在线增殖,以维持核聚变反应的持续进行。为验证这一关键技术,在国际热核聚变实验堆（ITER）上开展了ITER TBM计划（实验包层项目）。作为ITER计划成员方之一,中方以中国氦冷固态增殖剂实验包层模块（HCCB TBM）概念参与ITER TBM计划。HCCB TBM现今进入初步设计阶段,而材料的制备技术和性能数据是支撑其结构设计、安全分析和服役工况评估的基础。本文综述和分析了HCCB TBM结构材料低活化铁素体/马氏体钢（RAFM钢）与功能材料氚增殖剂和中子倍增剂的研究现状,并对这些材料下一步的研究方向进行了展望。     

RAMI Analysis of HCCB TBS for ITER

ITER is the first worldwide international experimental nuclear fusion facility, which aims to prove the physics and technological basis for future fusion power plants. As main stages of ITER technical risk control, the reliability, availability, maintainability and inspectability (RAMI) approach should be applied to all ITER components during their design phase to reduce potential technical risks. Test blanket modules play a key role in ITER. Helium cooled ceramic breeder (HCCB) TBM is one of TBM concepts which were proposed by China. HCCB TBM and its ancillary system are called HCCB test blanket system (TBS). The RAMI analysis was performed on the conceptual design of the ITER HCCB TBS in this paper. A functional breakdown was prepared in a bottom-up approach, resulting in the system being divided into 3 main functions, 1 support function, 14 sub-functions and 50 basic functions. These functions were described using the IDEF0 method. Reliability block diagrams were prepared to estimate the reliability and availability of each function under the stipulated operating conditions. The inherent availability of the HCCB TBS expected after implementation of mitigation actions was calculated to be 94.69 % over 2 years. A failure modes, effects and criticality analysis was performed with criticality charts highlighting the risk level of the different failure modes with regard to their probability of occurrence and their effects on the availability.     

基于蒙特卡罗方法的固态氚增殖剂聚变中子辐照损伤行为分析

实验包层模块(TBM)是聚变反应堆最重要的组件之一,作用是产氚和能量提取。锂陶瓷具有良好的化学稳定性、热机械性能、产氚性能以及可在更高温度下使用等特点,被认为是聚变堆包层最具吸引力的氚增殖剂材料。中国ITER-TBM设计方案采用了氦冷固态氚增殖剂(HCCB)TBM结构,其聚变环境下的辐照损伤行为可为中国HCCB TBM结构设计提供支持。针对固态氚增殖剂聚变中子辐照损伤问题,利用蒙特卡罗模拟,对比分析了Li_4SiO_4和Li_2TiO_3的中子辐照离位损伤和嬗变气体损伤。结果表明:在相同的服役时间下,Li_4SiO_4比Li_2TiO_3将产生更多的嬗变气体,且在高6 Li丰度情况下,其中子辐照损伤也更严重,会产生更高的损伤剂量和更大的损伤截面。但是,嬗变气体所造成的空位损伤Li_2TiO_3要比Li_4SiO_4严重;对两种陶瓷材料来讲,氦损伤效应均强于氚损伤效应。     

Development of TSACO and application to Chinese HCCB TBM cooling system

In this study, a thermal-hydraulic and safety analysis code (TSACO) for helium cooling system has been developed using Fortran 90 language, and the simulation has been performed for the cooling system of the Chinese helium cooled ceramic breeder test blanket module (CH HCCB TBM). The semi-implicit finite difference technique was adopted for the solution of the dynamic behavior of helium cooling system. Furthermore, a detailed illustration of the numerical solution for heat structures and critical model was presented. The code was verified by the comparison of RELAP5 code with the same initial condition, boundary condition, heat transfer and flow friction models. The TBM inlet/outlet temperatures and pressure drop were obtained and the results simulated by TSACO were shown in good agreement with those by RELAP5. Thereafter, the design basis accident in-vessel loss of coolant accident (LOCA), was investigated for the CH HCCB TBM cooling system. The critical flow model was also verified by comparing with RELAP5 code. The results indicated that the TBM can be cooled down effectively. The vacuum vessel (VV) pressure and the mass of helium spilled into the VV maintained below the design limits with a large margin.     

Overview of TBM R&D activities in India

In India, development of Lead–Lithium Ceramic Breeder (LLCB) blanket is being performed as the primary candidate of Test Blanket Module (TBM) towards DEMO reactor. The LLCB TBM will be tested from the first phase of ITER operation (H-H phase) in one-half of an ITER port no. 2. The Indian TBM R&D program is focused on the development of blanket materials and critical technologies: structural material (IN-RAFMS), breeding materials (Pb–Li, Li₂TiO₃), development of technologies for Lead–Lithium cooling system (LLCS), helium cooling system (HCS), tritium extraction system (TES) and TBM related fabrication technologies. This paper will provide an overview of LLCB TBM R&D activities under progress in India.     

Fabrication of a Li4SiO4–Pb tritium breeding material

PbO₂-doped Li₄SiO₄ pebbles were successfully fabricated by a liquid-atmosphere sintering process. Those pebbles sintered at 1000 °C under atmospheric conditions were found to have an average diameter of 1.05 mm, a sphericity of 98%, a theoretical density of 90.9%, an average crush load of 24.3 N, and a main phase structure of Li₄SiO₄ with a small percentage of Li₈PbO₆. Subsequent optimization of this fabrication process yielded ceramic pebbles suitable for tritium breeding in a test blanket module (TBM).