Properties of steam treated binderless particleboard made from oil palm trunks

The objective of this study was to evaluate both physical and mechanical properties of particleboard panels manufactured from steamed material of oil palm trunks without using any adhesives. Experimental panels from fine particles and vascular strands of oil palm were manufactured. Modulus of rupture (MOR), internal bond strength (IB), thickness swelling (TS) and water absorption (WA) of the samples were tested based on Japanese Industrial Standards. Bonding quality of such binderless samples was also evaluated by using scanning electron microscope (SEM). Based on the findings on this work steaming of the raw material enhanced overall mechanical and physical characteristic of the samples. The highest MOR values of 8.12 MPa and 25.84 MPa were found for the samples made from fine particles and strands steamed at a temperature of 130 °C for 30 min, respectively. It appears that mechanical properties of the panels reduced when they exposed to beyond 30 min steaming time.     

Exergy analysis and performance of a counter flow Ranque–Hilsch vortex tube having various nozzle numbers at different inlet pressures of oxygen and air

An experimental investigation is made to determine the effects of the orifice nozzle number and the inlet pressure on the heating and cooling performance of the counter flow Ranque–Hilsch vortex tube when air and oxygen used as a fluid. The orifices used at these experiments are made of the polyamide plastic material. The thermal conductivity of polyamide plastic material is 0.25 W/m °C. Five orifices with nozzle numbers of 2, 3, 4, 5 and 6 have been manufactured and used during the experiments. For each one of the orifices (nozzle numbers) when used with two different fluids, inlet pressures were adjusted from 150 kPa to 700 kPa with 50 kPa increments, and the exergy efficiency was determined. During the experiments, a vortex tube is used with an L/D ratio of 15, and cold mass fraction is held constant at 0.5. As a result of the experimental study, it is determined that the temperature gradient between the hot and cold fluid is decreased with increasing of the orifice nozzle number.     

Effect of treated particles on the properties of particleboard made from oil palm trunk

The objective of this work was to evaluate the properties of particleboard made from oil palm (Elaeis guineensis) trunks treated with hot water and sodium hydroxide (NaOH). Experimental panels were manufactured from oil palm particles soaked in hot water for 30 min and soaked in NaOH with 2% concentration for the same time span. Urea formaldehyde adhesive was used for both types of particles as binder. Bending, internal bonding strength, thickness swelling and water absorption of the panels were tested. Scanning electron microscopy and fourier transform infrared spectroscopy were employed to analyze the properties of raw materials and manufactured panels. Based on the findings in this study, samples made with raw material treated with hot water resulted in 863.93 MPa modulus of elasticity and 7.09 MPa modulus of rupture which were higher than those of control panels and made from NaOH treated particles. Internal bond strength of the specimens also followed the similar trend. Both treatments improved the dimensional characteristics of the specimens.     

Physical,mechanical and morphological properties of polymer composites manufactured from carbon nanotubes and wood flour

The objective of this investigation was to evaluate physical, mechanical and morphological properties of experimental polymer type panels made from single-wall carbon nanotube (SWCNT) and wood flour. The composites with different SWCNTs (0, 1, 2, 3 phc) and maleic anhydride grafted polyethylene (MAPE) (0 and 3 phc) contents were mixed by melt compounding in an internal mixer and then the composites manufactured by injection molding method. The mass ratio of the wood flour to LDPE was 50/50 (w/w) in all compounds. Water absorption, thickness swelling, bending characteristics, impact strength and morphological properties of the manufactured composites were evaluated. Based on the findings in this work the water absorption and thickness swelling of the nanocomposites decreased with increasing with amount of the SWCNTs (from 1 to 3 phc) and MAPE (3 phc) in the panels. The mechanical properties of LDPE/wood-flour composites could be significantly enhanced with increased percentage of MAPE and SWCNTs content. Panels having 2 phc SWCNTs and 3 phc MAPE exhibited the highest impact strength value. Also Scanning Electron Microscope (SEM) micrographs showed that carbon nanotubes can fill the voids of wood plastic composites as well as addition of MAPE and SWCNTs enhanced interaction between the components.     

The effect of thermal cycles on the mechanical properties of fiber–metal laminates

The effect of thermal-shock cycles on the mechanical properties of fiber–metal laminates (FMLs) has been evaluated. FML plates were composed by two AA2024 Al sheets (1.6 mm thick) and one composite ply formed by two layers of unidirectional glass fiber epoxy prepreg and two layers of epoxy adhesive tape of glass fiber reinforced epoxy adhesive. The set was manufactured by hand layup and typical vacuum bag technique. The curing cycle was in autoclave at 125 ± 5 °C for 90 min and an autoclave pressure of 400 kPa. FML coupons taken from the manufactured plate were submitted to temperature variations between −50 and +80 °C, with a fast transition between these temperatures. Tensile and interlaminar shear strength were evaluated on samples after 1000 and 2000 cycles, and compared to nonexposed samples. 2000 Cycles corresponds to typical C Check interval for commercial aircraft maintenance programs. It was observed that the thermal-shock cycles did not result in significant microstructural changes on the FML, particularly on the composite ply. Similarly, no appreciable effect on the mechanical properties of FML was observed by the thermal-shock cycles.     

Preparation of alginate microspheres by water-in-oil emulsion method for drug delivery: Effect of Ca2+ post-cross-linking

Alginate microspheres were prepared by a water-in-oil emulsion solvent diffusion method. The alginate microspheres were post-cross-linked with Ca²⁺ ions. Influence of Ca²⁺ concentration on the characteristics and drug release behaviors of alginate microspheres was evaluated. Blue dextran was used as a water-soluble model drug. The non-cross-linked alginate microspheres were less than 100 μm in size and had a spherical shape. The cross-linked alginate microspheres were also spherical in shape with a rougher surface but their particle sizes were larger than 100 μm. The drug encapsulation efficiency of the non-cross-linked alginate microspheres was very high (82%). The drug encapsulation efficiency of alginate microspheres cross-linked with 5% and 10% Ca²⁺ concentrations were similar to the non-cross-linked microspheres. The in vitro drug releases of the cross-linked alginate microspheres showed prolong release profiles. The cumulative release of blue dextran decreased as the Ca²⁺ concentration increased. Thus, Ca²⁺-post-cross-linked alginate microspheres show possibility for use as controlled-release drug carriers.     

Preparation and characterization of chitosan/cashew gum beads loaded with Lippia sidoides essential oil

Beads based on chitosan (CH) and cashew gum (CG), were prepared and loaded with an essential oil with larvicide activity (Lippia sidoides – Ls). CH and CH–CG beads were characterized by scanning electron microscopy (SEM), infrared and UV–VIS spectroscopy, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), as well as, regarding their larvicide loading, swelling, in vitro and in vivo release kinetics. The oil encapsulation was evidenced by FTIR analysis and LS loading ranges from 2.4% to 4.4%. CH beads duly showed swelling degree (Q) values from 4.0 to 6.7, reaching equilibrium after 30 min, whereas crosslinked CH–CG beads showed lower swelling values, from 0.4 to 3.8, exhibiting a longer equilibrium time. Liquid transport parameters have revealed diffusion coefficient for CH–CG beads, as low as 2 × 10^? 15 m²/s. TGA and DSC revealed that CH:CG crosslinked beads are more thermally stable than CH beads. In vitro release follows a non-Fickian diffusion profile for both bead types, however, and a prolonged release being achieved only after beads crosslinking. In vivo release showed that both CH and CH–CG presented a prolonged larvicide effect. These aforesaid results, indicate that CH–CG beads loaded with LS are efficient for A. aegypti larval control.     

Cure path dependency of mode I fracture toughness in thermoplastic particle interleaf toughened prepreg laminates

The effect of cure cycle on fracture behaviour of a commercial thermoplastic particle interleaved prepreg system was investigated. Laminates were manufactured at 700 kPa in an autoclave using eight different thermal cycles that included both raising the cure temperature above the standard 180 °C cure cycle and incorporating an intermediate dwell stage between 150 and 170 °C prior to reaching the 180 °C cure temperature. Double cantilever beam tests were conducted on specimens from the cured laminates. The stick–slip crack behaviour, observed in samples manufactured using the standard cure cycle, changed to stable crack growth when processing deviated by 10 °C. The mode I fracture toughness values were reduced by 11–22% when incorporating an intermediate dwell stage before the final cure temperature. Scanning electron microscopy inspection of the fracture surfaces showed differences between samples made by standard cure cycles and those made using process deviations.     

The production of volvox spheres and their potential application in multi-drugs encapsulation and release

Volvox sphere is a bio-mimicking concept of an innovative biomaterial structure of a sphere that contains smaller microspheres which then encapsulate chemicals, drugs and/or cells. The volvox spheres were produced via a high-voltage electrostatic field system, using alginate as the primary material. Encapsulated materials tested in this study include staining dyes, nuclear fast red and trypan blue, and model drugs, bovine serum albumin (BSA) and cytochrome c (CytC). The external morphology of the volvox spheres was observed via electron microscopy whereas the internal structure of the volvox spheres was observed via an optical microscope with the aid of the staining dyes, since alginate is colorless and transparent. The diameter of the microspheres was about 200 to 300 μm, whereas the diameter of the volvox spheres was about 1500 μm. Volvox spheres were durable, retaining about 95% of their mass after 4 weeks. Factors affecting entrapment efficiency, such as temperature and concentration of the bivalent cross-linker, were compared followed by a 7-day in vitro release study. The encapsulation efficiency of CytC within the microspheres was higher at cold (~ 4 °C) and warm (~ 50 °C) temperatures whereas temperature has no obvious effect on the BSA encapsulation. High crosslinking concentration (25% w/v) of calcium chloride has resulted higher entrapment efficiency for BSA but not for CytC. Furthermore, volvox spheres showed a different release pattern of BSA and CytC when compared to microspheres encapsulating BSA and CytC. Despite the fact that the mechanisms behind remain unclear and further investigation is required, this study demonstrates the potential of the volvox spheres for drug delivery.     

Electrospun composites of PHBV,silk fibroin and nano-hydroxyapatite for bone tissue engineering

Electrospinning of fibrous scaffolds containing nano-hydroxyapatite (nHAp) embedded in a matrix of functional biomacromolecules offers an attractive route to mimicking the natural bone tissue architecture. Functional fibrous substrates will support cell attachment, proliferation and differentiation, while the role of HAp is to induce cells to secrete extracellular matrix (ECM) for mineralization to form bone. Electrospinning of biomaterials composed of polyhydroxybutyrate-co-(3-hydroxyvalerate) with 2% valerate fraction (PHBV), nano-hydroxyapatite (nHAp), and Bombyx mori silk fibroin essence (SF), Mw = 90KDa, has been achieved for nHAp and SF solution concentrations of 2 (w/vol) % each and 5 (w/vol) % each. The structure and properties of the nanocomposite fibrous membranes were investigated by means of Scanning Electron Microscopy in combination with Energy Dispersive X-Ray Analysis (SEM/EDX), Fourier Transformed Infrared Spectroscopy (FT-IR), uniaxial tensile and compressive mechanical testing, degradation tests and in vitro bioactivity tests. SEM images showed smooth, uniform and continuous fibre deposition with no bead formation, and fibre diameters of between 10 and 15 μm. EDX and FT-IR confirmed the presence of nHAp and SF. After one month in deionised water, tests showed less than 2% weight loss with the samples retaining their fibrous morphology, confirming that this material biodegrades slowly. After 28 days of immersion in Simulated Body Fluid (SBF) an apatite layer was visible on the surface of the fibres, proving their bioactivity. Preliminary in vitro biological assessment showed that after 1 and 3 days in culture, cells were attached to the fibres, retaining their morphology while presenting a flattened appearance and elongated shape on the surface of fibres. Young's modulus was found to increase from 0.7 kPa (± 0.33 kPa) for electrospun samples of PHBV only to 1.4 kPa (± 0.54 kPa) for samples with 2 (w/vol) % each of nHAp and SF. Samples prepared with 5 (w/vol) % each of nHAp and SF did not show a similar improvement.     

Swelling and diffusion characteristics of modified poly (N-isopropylacrylamide) hydrogels

Thermo-responsive hydrogels are capable of swelling changes to external temperature. A series of modified poly (N-isopropylacrylamide) (PNIPA) hydrogels was synthesized by free radical polymerization in aqueous solution. Acrylamide (AAm) was used to increase the lower critical solution temperature (LCST), while sodium alginate (SA) was used to improve the swelling performance of the hydrogels. Experiments show that 5.5% mass ratio of AAm increased the LCST by about 9 °C above that of conventional PNIPA. Also, SA significantly improved the equilibrium swelling ratio associate with temperature change. Trypan blue diffusion revealed significant differences in the fluid release obtained from hydrogels with modified LCST and swelling properties. The implications of the modified fluid release and swelling characteristics are also discussed for the device design of thermo-sensitive hydrogels for localized drug delivery.     

Mechanical and physical properties of medium density fiberboard panels laminated with thermally compressed veneer

The objective of study was to evaluate some of the physical and mechanical properties of medium density fiberboard (MDF) panels laminated with veneer sheets compressed at different levels of pressure and temperature. Rotary peeled veneer samples of European beech (Fagus orientalis Lipsky) were compressed at temperatures of 150 °C, 180 °C, and 200 °C using 4 MPa and 6 MPa pressure for 8 min. Commercially produced MDF samples also were laminated with such compressed veneer sheets. Both modulus of elasticity (MOE) and modulus of rupture (MOR) of the specimens increased with increasing pressure and press temperature. Bending characteristics of the samples tested parallel to the grain orientation resulted in significantly higher values than that perpendicular to the grain orientation for each manufacturing parameter. Thickness swelling of the samples also was influenced by increased pressure but variation in press temperature did not result in any influence on dimensional stability. The findings of this work provide potential to produce sandwich type panels with improved properties. Initial results found in this study could be used to manufacture laminated panels with a fixed rate of adhesive while controlling press parameters as a function of the magnitude of pressure and temperature.     

The effects of RESS parameters on the diclofenac particle size

The RESS method was used to manufacture the fine particles of diclofenac. A reduction in particle size increases the dissolution rate of the drugs in the biological fluids and enhances the bioavailability of them in body. CO2 was used as the supercritical fluid because of its mild critical temperature (31.1 °C) and pressure (7.38 MPa). In this study, effect of extraction temperature (313–333 K), extraction pressure (14–220 MPa), spraying distance (1–10 cm), nozzle length (2–15 mm) and effective nozzle diameter (450–1700 μm) were investigated.Based on the different experimental conditions, the average particle size of diclofenac was between 10.92 and 1.33 μm. The size and morphology of the micronized diclofenac particles were monitored by scanning electron microscopy (SEM). The SEM images show a successful size reduction of virgin diclofenac particles. In all the experiments, the parameters had moderate effect on the mean particle size of the diclofenac. Also, the morphology of the processed particles was change to quasi-spherical and irregular while the virgin particles of diclofenac were irregular in shape.     

Characterization of surface charge and mechanical properties of chitosan/alginate based biomaterials

This study aims to examine mechanical properties and surface charge characteristics of chitosan/alginate-based films for biomedical applications. By varying the concentrations of chitosan and alginate, we have developed films with varying surface charge densities and mechanical characteristics. The surface charge densities of these films were determined by applying an analytical model on force curves derived from an atomic force microscope (AFM). The average surface charge densities of films containing 60% chitosan and 80% chitosan were found to be ? 0.46 mC/m² and ? 0.32 mC/m², respectively. The surface charge density of 90% chitosan containing films was found to be neutral. The elastic moduli and the water content were found to be decreasing with increasing chitosan concentration. The films with 60%, 80% and 90% chitosan gained 93.5 ± 6.6%, 217.1 ± 22.1% and 396.8 ± 67.5% of their initial weight, respectively. Their elastic moduli were found to be 2.6 ± 0.14 MPa, 1.9 ± 0.27 MPa and 0.93 ± 0.12 MPa, respectively. The trend observed in the mechanical response of these films has been attributed to the combined effect of the concentration of polyelectrolyte complexes (PEC) and the amount of water absorbed. The Fourier transform infrared spectroscopy experiments indicate the presence of higher alginate on the surface of the films compared to the bulk in all films. The presence of higher alginate on surface is consistent with negative surface charge densities of these films, determined from AFM experiments.     

Toughness improvement of steel X38CrMoV5-1 via alternative manufacturing process and prevention of catastrophic failure in safety parts

X38CrMoV5-1 (AISI H11-1) steel parts are often manufactured by die-casting followed by quenching and tempering and the microstructure is highly process-sensitive. In order to eliminate the presence of pores in the parts, a different though more expensive manufacturing process has been implemented, involving the hot rolling of a plate and machining of samples in parallel and perpendicular to the rolling direction. Heat treatment of the samples was optimised and the mechanical tensile properties—yield strength, ultimate strength and ductility—and Charpy toughness were determined for ten samples. The results showed that samples machined in the longitudinal direction gave a toughness of about 20 J, twice the toughness of samples machined in the transverse direction (10 J) and 3.5 times the toughness of cast samples (6 J). Ultimate strength and yield strength were 1580 MPa and 1225 MPa in the transverse direction, 1505 MPa and 1275 MPa in the parallel direction, and 1400 MPa and 1260 MPa as cast, respectively. In the latter case, the standard deviation was much higher due to the presence of pores. Using Griffith's theory, the need for pore-free machined parts to prevent catastrophic failure due to cleavage, especially in lift safety systems, is also demonstrated.     

The effect of processing temperature and placement rate on the short beam strength of carbon fibre–PEEK manufactured using a laser tape placement process

The ability of a modern near infra-red laser tape placement system to produce high-quality laminates is investigated by performing short beam strength tests on samples manufactured at different process temperatures from 400 °C to 600 °C at placement rates of 100 mm/s and 400 mm/s. The temperature history in tape placement is highly dynamic and the correlation between the process control temperature, laser power and the consolidation temperature is not well understood. The complete temperature history was therefore estimated with a previously developed optical-thermal model and validated using long wave infra-red imaging. Short beam strengths equivalent to conventional manufacturing methods were found for placement rates of 400 mm/s. Failure modes of the samples were elucidated by scanning electron microscopy of the fracture surfaces. Signs of degradation were observed on samples prepared with a 600 °C process temperature at 100 mm/s, however none was evidenced at 400 mm/s for the same process temperature.     

Influence of geometrical factors on steam ejector performance – A numerical assessment

A number of factors influence the performance of an ejector. In this work, three geometrical factors – the area ratio between the nozzle and constant area section (r_A), nozzle exit position (NXP) and constant area section length (L_m) – were considered. The theoretical analysis was carried out by a CFD model of a steam ejector using FLUENT. The results indicated the existence of an optimal area ratio, depending on operating conditions. Therefore, a new feature, a spindle in the primary nozzle is suggested to fine tune the primary flow rate depending on operating conditions. The location of NXP influenced both entrainment ratio (λ) and critical back pressure (p_c,crit), showing an optimum at 60 mm from the inlet plane of the ejector mixing section. L_m had little influence on λ; however, longer constant area sections resulted in higher p_c,crit. For an optimal design, a value of L_m = 155 mm was identified.     

Effects of sintering temperature on morphology and mechanical characteristics of 3D printed porous titanium used as dental implant

Porous titanium samples were manufactured using the 3D printing and sintering method in order to determine the effects of final sintering temperature on morphology and mechanical properties. Cylindrical samples were printed and split into groups according to a final sintering temperature (FST). Irregular geometry samples were also printed and split into groups according to their FST. The cylindrical samples were used to determine part shrinkage, in compressive tests to provide stress-strain data, in microCT scans to provide internal morphology data and for optical microscopy to determine surface morphology. All of the samples were used in microhardness testing to establish the hardness. Below 1100 °C FST, shrinkage was in the region of 20% but increased to approximately 30% by a FST of 1300 °C. Porosity varied from a maximum of approximately 65% at the surface to the region of 30% internally. Between 97 and 99% of the internal porosity is interconnected. Average pore size varied between 24 μm at the surface and 19 μm internally. Sample hardness increased to in excess of 300 HV0.05 with increasing FST while samples with an FST of below 1250 °C produced an elastic–brittle stress/strain curve and samples above this displayed elastic–plastic behaviour. Yield strength increased significantly through the range of sintering temperatures while the Young's modulus remained fairly consistent.     

Detailed design and transport properties of a helium droplet nozzle from 5 to 50 K

This paper reports our efforts to engineer a robust, user-friendly, and broadly tunable helium droplet nozzle, and to quantitatively measure its thermal and mass transport performance. In addition to describing the physical design in detail, we report helium throughput measurements for a 6.4 μm diameter nozzle over stagnation conditions ranging from 5 to 50 K and 10 to 100 bar. The measured flow rates were in excellent agreement with those predicted by a simple effusive flow model for nozzle temperatures above 20 K, but were systematically lower for both sub-critical and super-critical jets as the temperature was lowered. The helium flow through a 500 μm skimmer was also measured, and the skimmed fraction was found to vary by two orders of magnitude over the range of stagnation conditions investigated. These results indicate a substantial narrowing of the total jet angle spread from ～90° to 5° at temperatures below 10 K. Efforts to image the low temperature jet with Schlieren and shadowgraph techniques were unsuccessful. These details combined with previously reported theory and experiments on the droplet size distributions provide the necessary foundation to predict cluster production rates and to customize nozzle/pump designs for specific applications.     

Properties of solid wood and laminated wood lumber manufactured by cold pressing and heat treatment

Physical, mechanical, and morphological properties of solid wood lumbers which were cold pressed in a press and then heat treated in a kiln. Two different kinds of domestic thinning small-diameter softwood (Ginko biloba L.) and hardwood (Tilia amurensis Rupr.) were used in this study. First 50 mm thick lumbers were cold pressed until 35 mm (30% of control lumber) using a stopper for 5 min. Then the cold pressed lumbers were heat treated in an electric kiln at 180 °C for 6, 12, 24, or 48 h. To increase the utilizability of woods, the LVLs were produced from 4 mm thick veneers prepared from the heat treated lumbers using a veneer saw. Each LVL sample consisted of 5 layers which were subsequently 48 h-, 24 h-, 12 h-, and 6 h-treated veneers and untreated veneer (from top layer to bottom layer). The shrinkage rates of softwood and hardwood were considerably decreased with increasing temperature. The mechanical properties of heat treated samples were better than those of unpressed control samples. The bending strength and modulus of elasticity of the LVLs manufactured from cold pressed and then heat treated lumbers were slightly lower than those of untreated woods. The colour values obtained from the heat treated wood samples showed a clear effect of the temperature on the colour changes.