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Yi Meng Sumio Sugiyama Mehdi Soltanpour Jun Yanagimoto 《Journal of Materials Processing Technology》2013,213(3):426-433
An energy-efficient process route for manufacturing machine tools and dies of high quality was proposed based on recrystallization and partial melting (RAP) method and semi-solid forming technology. To verify its feasibility, the effects of parameters such as predeformation, heating rate, and holding time on the microstructure and mechanical properties of cast Cr–V–Mo steel were studied experimentally. Recrystallization, austenization, grain growth and partial melting occur during heating of predeformed cast billet. These behaviors refine the microstructure and improve the mechanical properties. The refinement of microstructure and improvement of mechanical properties become more significant, when RAP is conducted with larger predeformation (50%), higher heating rate (50 °C/s) and shorter isothermal holding time (20 s). 相似文献
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EFFECT OF PREDEFORMATION MANNER ON SEMI-SOLID STRUCTURE OF AZ61 MAGNESIUM ALLOY IN SIMA PROCESS 总被引:1,自引:0,他引:1
The effect of predeformation manner, predeformation ratio and isothermal heat-treat parameter on the non-dendrite structure of AZ61 magnesium alloy in SIMA process was studied. Under coequal heat-treat condition, the impact of the hot upsetting pre- deformation on semi-solid microstructure in SIMA process was compared with that of the cold compressive predeformation. The results indicate that non-dendrite microstructure in AZ61 magnesium alloy billets can be obtained by hot or cold upsetting predeformation in SIMA process, although their mechanisms of evolution are different. Increasing hot or cold upsetting predeformation ratio can enhance the effect and quality of the non-dendrite microstructure formed before storage energy up to saturation, but the proper isothermal temperature and holding time should be selected. 相似文献
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SSTT和RAP方法得到的ZK60镁合金的组织变化和力学性能 总被引:2,自引:0,他引:2
研究了分别由半固态热成形方法(SSTT)和部分重熔再结晶方法(RAP)得到的 ZK60镁合金在一定温度下显微组织随等温时间的变化和触变成形试样的力学性能。结果表明,合并长大机制在SSTT合金的组织变化中占主导地位,熟化机制在RAP 合金的组织变化中起主要作用。在相同的等温条件下,与SSTT方法相比,RAP方法可以得到更细小的半固态显微组织,RAP合金组织比SSTT合金组织更圆整。由SSTT方法和RAP方法得到的ZK60镁合金触变成形后均得到了较理想的成形件,触变成形工艺提高了材料的力学性能。与 SSTT 合金相比, RAP合金具有更优越的力学性能。 相似文献
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利用自行设计和研制的一套超声振动装置,试验研究超声导入温度、超声输出功率和超声处理时间对半固态AZ61镁合金微观组织的影响。试验结果表明,在半固态区间,只有将AZ61镁合金熔体控制在合适的温度时,才能获得细小、均匀的半固态球状组织;当超声振动时间为60 s时,对半固态AZ61镁合金超声处理的效果最好;随着超声振动功率的增加,熔体中的颗粒直径呈不断下降的趋势,晶粒尺寸得到的明显细化,形状趋于圆整。 相似文献
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Iron is the most common impurity in aluminum casting alloys. The iron-bearing intermetallic compounds have the detrimental effects on the mechanical properties of the alloys. The aim of this research is to study the effects of plastic deformation and semi-solid forming on the morphology and distribution of the iron-bearing intermetallics and the microstructure and mechanical properties of the Al-Si alloys. Different amounts of iron and manganese were introduced into the A380 aluminum casting alloys. The alloys were processed through plastic deformation, recrystallisation and partial melting (RAP), and thixoforming. The microstructure and mechanical properties of the thixoformed alloys were investigated. The results showed that the RAP and thixoforming processes promote the formation of the very fine and well-distributed α-Al15(FeMn)3Si2 compounds in the aluminum matrix. The yield and tensile strength as well as elongation of the alloys have been increased considerably by semi-solid forming compared with the as-cast condition. 相似文献
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采用径向锻式应变诱发法对铝合金6063挤压棒料进行处理,主要研究了径向锻对铝合金6063微观组织的影响,讨论分析了对铝合金6063直接半固态等温处理和先径向锻预变形后半固态等温处理2种方式下的半固态微观组织演化过程。结果表明:随着断面收缩率的增加,径向锻后铝合金6063微观组织的紧密程度增加,但当断面收缩率高于70%时,该变化趋势不明显;相比于半固态等温处理法,采用径向锻式应变诱发法能够获得较为理想的半固态坯料微观组织。 相似文献
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获得一种在液态金属母液中均匀地悬浮着一定球状初生固相的非枝晶浆料是半固态金属加工的基础和关键。为了达到这一目的,在不同电脉冲参数下对合金熔体进行电脉冲孕育处理。结果表明:通过电脉冲孕育处理将AlSi7Mg合金凝固组织中的初生相由发达的枝晶转变成了蔷薇晶和近球形晶粒:脉冲频率和脉冲时间对合金凝固组织的影响规律相一致,即随着脉冲时间的延长和脉冲频率的增加,合金的凝固组织逐渐得到改善;但当脉冲时间过长和脉冲频率过大时,导致合金凝固过程中的形核率降低,使合金的凝固组织不理想。从而揭示了只有在合适的熔体处理温度及脉冲工艺参数作用下,才可以获得理想的AlSi7Mg合金凝固组织。 相似文献
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通过建立A356铝合金的半固态表观粘度模型,采用计算机模拟方法对A356铝合金轮毂半固态挤压铸造成形工艺进行了研究.通过分析挤压速度、半固态浆料充填温度及模具预热温度对铝合金轮毂半固态成形性能的影响,探讨了不同条件下的金属流动特点和温度分布规律.结果表明,对该尺寸铝合金轮毂的最佳成形工艺:半固态浆料充填温度为600℃,模具预热温度为300℃,挤压速度为5 mm/s,保压时间为25 s. 相似文献
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Effects of the process parameters, including deformation temperature, punch velocity and extrusion ratio, on the deformation and microstructure characterization during the semi-solid extrusion of Al-4Cu-Mg alloy, were investigated. The experimental results show that the load decreases with an increase of deformation temperature and/or a decrease of punch velocity. When the displacement is more than 4 mm, the load decreases significantly with an increase of the deformation temperature, which is related to the high liquid fraction. The microstructure varies with the process parameters and deformation regions. It can be found that the dynamic recovery occurs during the semi-solid extrusion of Al-4Cu-Mg alloy at lower deformation temperature. Subsequently, the microstructure elongated gradually polygonizes with an increase of deformation temperature. So, the higher deformation temperature should be chosen during the semi-solid extrusion of Al-4Cu-Mg alloy because the grains polygonized and high liquid fractions are beneficial to deformation. 相似文献
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Structure evolution of AZ61 magnesium alloy in SIMA process 总被引:1,自引:0,他引:1
The effect of prior compressive deformation, isothermal temperature and holding time on the structure of AZ61 magnesium alloy fabricated by strain-induced melt activation(SIMA) processing was investigated. The specimens were subjected under deformation ratios of 0%, 22% and 40% and various heat treatment time and temperature regions. The results indicate that the ideal technological parameters of semi-solid AZ61 alloy produced with non-dendrites are recommended as 22% (prior compressive deformation), 595℃ (heat treatment temperature) and 40 min(time). The as-cast AZ61 magnesium alloy isn‘t fit for semi-solid forming. 相似文献
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In this research, the effect of the thixoforming temperature on the microstructure and mechanical properties was investigated in the thixoforming of the feedstock produced by the RAP(recrystallization and partial melting) and SSTT(semi-solid thermal transformation) processes for Al-4.5Cu-1.5Mg alloy. In the RAP process, the percentage reduction in area was approximately 35%. Thixoforming was done at 610, 620, and 630 °C. Globular microstructure was observed at all temperatures and conditions. The minimum average globule size was 39 μm, and it was obtained in the thixoforming of the feedstock produced by the RAP process in the section of 4 mm in diameter at 620 ° C after applying shear. Its corresponding compressive strength was-877.44 MPa. The maximum average globule size was 136 μm, and it was obtained in the thixoforming of the feedstock produced by the SSTT process in the section of 10 mm in diameter at 630 °C before applying shear. Its corresponding compressive strength was-769.18 MPa. The finest and most spherical globules, as well as the highest compressive strength were obtained at 620 °C in both RAP and SSTT states. 相似文献
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The content and kind of trace elements in magnesium alloys have important effects on their ascast and semi-solid microstructures. In this research work, effects of trace Cr on as-cast and semi-solid microstructures of ZC61 magnesium alloy were investigated by metal mold casting and semi-solid isothermal heat treatment. The results show that the addition of Cr can refine the α-Mg phase without generating a new phase, noticeably change the eutectic phase, and decrease the average size of solid particles at the same isothermal heat treatment conditions. Non-dendritic microstructures of all alloys are constituted of α_1-Mg phases, α_2-Mg phases and eutectic phases after water quenching. With isothermal temperature increased or holding time prolonged, the eutectic microstructure(α-Mg+MgZn_2+CuMgZn) at the grain boundaries in as-cast alloy is melted preferentially and then turned into semi-solid non-dendritic microstructure by processes of initial coarsening, microstructure separation, spheroidizing and final coarsening. Especially when the ZC61-0.1 Cr alloy was treated at 585 ℃ for 30 min, the ideal non-dendritic microstructure can be obtained, and the corresponding solid particle size and shape factor were 37.5 μm and 1.33, respectively. The coarsening process of solid α-Mg phase at higher temperature or longer time, which is affected by both combining growth and Ostwald ripening mechanism, is refrained when Cr is added to the ZC61 alloy. 相似文献
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In this paper, the effects of pouring temperature of magnesium melt, preheating temperature of the barrel of the screw mixer, and shear rate on the solidified microstructures of semi-solid slurry were investigated by a mechanical stirring semi-solid process. The appropriate processing parameters of slurry preparation were obtained, and the mold filling ability of semi-solid slurry for thin-walled casting was examined. Results indicate that the solid volume fraction of non-dendritic microstructure increases with a decrease in pouring temperature of magnesium melt and the barrel preheating temperature of the screw mixer. Also the grain size of primary α-phase is reduced. Furthermore, the solid volume fraction of semi-solid nondendritic structure decreases with an increase of shear rate. The fine and round granular microstructure with 30~50 μm in size of semi-solid AZ91D magnesium alloy was presented. Finally, a 1.0 mm thin-walled casting with a clear contour and good soundness was successfully made by semi-solid rheo-diecasting. 相似文献
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分别采用以同步轧制和异步轧制为预变形方式的应变熔化激活法(SIMA)制备7075铝合金半固态坯料,研究了辊径比和等温保温温度对预变形板材热处理过程中组织演变的影响。结果表明:随等温温度的升高,初生固相晶粒内生成大量液相,固相晶间冷却后出现大量共晶相。在相同的热处理条件下,异步轧制预变形工艺能够比同步轧制预变形工艺获得更多液相,且半固态进程更迅速;获得半固态坯料的优化工艺条件为异步轧制作预变形、等温温度选择610 ℃。 相似文献
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Prior to thixoextrusion, the microstructural evolution of semi-solid AM50A magnesium alloy prepared by the recrystallisation and partial remelting (RAP) route was investigated. The effect of compressive ratio on microstructure of semi-solid AM50A magnesium alloy was studied. Furthermore, tensile properties of thixoextruded components were determined. The results showed that the occurrence of recrystallised grains was closely associated with the location of the first liquid formed above the solidus. With prolonging holding time, deformed microstructure was penetrated, causing fragmentation, which resulted in the decrease of average grain size. Moreover, prolonging holding time was favorable for the improvement of the degree of spheroidization due to the increase in the amount of liquid. With the increase in compressive ratio, the size of solid grain decreased, the degree of spheroidization was improved during partial remelting, and the tensile properties of thixoextruded AM50A components were improved. The tensile properties for AM50A magnesium alloy thixoextruded from starting material produced by the RAP route were better than those of the same alloy produced by die-casting and thixomolding. 相似文献