Synthesis of spherical LiMn2O4 cathode material by dynamic sintering of spray-dried precursors

Spherical LiMn₂O₄ particles were successfully synthesized by dynamically sintering spherical precursor powders, which were prepared by a slurry spray-drying method. The effect of the sintering process on the morphology of LiMn₂O₄ was studied. It was found that a one-step static sintering process combined with a spray-drying method could not be adopted to prepare spherical products. A two-step sintering procedure consisting of completely decomposing sprayed precursors at low temperature and further sintering at elevated temperature facilitated spherical particle formation. The dynamic sintering program enhanced the effect of the two-step sintering process in the formation of spherical LiMn₂O₄ powders. The LiMn₂O₄ powders prepared by the dynamic sintering process, after initially decomposing the spherical spray-dried precursor at 180 °C for 5 h and then sintering it at 700 °C for 8 h, were spherical and pure spinel. The as-prepared spherical material had a high tap density (ca. 1.6 g/cm³). Its specific capacity was about 117 mAh/g between 3.0 and 4.2 V at a rate of 0.2 C. The retention of capacity for this product was about 95% over 50 cycles. The rate capability test indicated that the retention of the discharge capacity at 4C rate was still 95.5% of its 0.2 rate capacity. All the results showed that the spherical LiMn₂O₄ product made by the dynamic sintering process had a good performance for lithium ion batteries. This novel method combining a dynamic sintering system and a spray-drying process is an effective synthesis method for the spherical cathode material in lithium ion batteries.     

Synthesis of spinel LiMn2O4 with manganese carbonate prepared by micro-emulsion method

Micro-spherical particle of MnCO₃ has been successfully synthesized in CTAB-C₈H₁₈-C₄H₉OH-H₂O micro-emulsion system. Mn₂O₃ decomposed from the MnCO₃ is mixed with Li₂CO₃ and sintered at 800 °C for 12 h, and the pure spinel LiMn₂O₄ in sub-micrometer size is obtained. The LiMn₂O₄ has initial discharge specific capacity of 124 mAh g⁻¹ at discharge current of 120 mA g⁻¹ between 3 and 4.2 V, and retains 118 mAh g⁻¹ after 110 cycles. High-rate capability test shows that even at a current density of 16 C, capacity about 103 mAh g⁻¹ is delivered, whose power is 57 times of that at 0.2 C. The capacity loss rate at 55 °C is 0.27% per cycle.     

A comparative electrochemical study of LiMn2O4 spinel thin-film and porous laminate

Novel Electrostatic Spray Deposition (ESD) technique was used to fabricate LiMn₂O₄ spinel thin-films. Cyclic voltammograms of both the ESD and porous laminate films show the double peaks in the 4.0 V range characteristic of the LiMn₂O₄ spinel materials. The porous laminates exhibit two semicircles in the impedance spectra while the ESD films show only one single semicircle. The diffusion time constant in the laminate films was typically one order of magnitude larger than that in the ESD thin-films. The apparent lithium-ion chemical diffusion coefficient in LiMn₂O₄ was found to be of the order of 10⁻⁹ cm²/s for both the porous laminate film and the ESD films despite the difference in the diffusion time constants.     

Enhanced electrochemical stability of Al-doped LiMn2O4 synthesized by a polymer-pyrolysis method

LiAl_xMn_2−xO₄ samples (x = 0, 0.02, 0.05, 0.08) were synthesized by a polymer-pyrolysis method. The structure and morphology of the LiAl_xMn_2−xO₄ samples calcined at 800 °C for 6 h were investigated by powder X-ray diffraction and scanning electron microscopy. The results show that all samples have high crystallinity, regular octahedral morphology and uniform particle size of 100-300 nm. The electrochemical performances were tested by galvanostatic charge-discharge and cyclic voltammetry. The results demonstrate that the Al-doped LiMn₂O₄ can be very well cycled at an elevated temperature of 55 °C without severe capacity degradation. In particular, the LiAl_0.08Mn_1.92O₄ sample demonstrates excellent capacity retention of 99.3% after 50 cycles at 55 °C, confirming the greatly enhanced electrochemical stability of LiMn₂O₄ by a small quantity of Al-doping.     

Synthesis of highly crystalline spinel LiMn2O4 by a soft chemical route and its electrochemical performance

Highly crystalline spinel LiMn₂O₄ was successfully synthesized by annealing lithiated MnO₂ at a relative low temperature of 600 °C, in which the lithiated MnO₂ was prepared by chemical lithiation of the electrolytic manganese dioxide (EMD) and LiI. The LiI/MnO₂ ratio and the annealing temperature were optimized to obtain the pure phase LiMn₂O₄. With the LiI/MnO₂ molar ratio of 0.75, and annealing temperature of 600 °C, the resulting compounds showed a high initial discharge capacity of 127 mAh g⁻¹ at a current rate of 40 mAh g⁻¹. Moreover, it exhibited excellent cycling and high rate capability, maintaining 90% of its initial capacity after 100 charge-discharge cycles, at a discharge rate of 5 C, it kept more than 85% of the reversible capacity compared with that of 0.1 C.     

Electrochemical performance of single crystalline spinel LiMn2O4 nanowires in an aqueous LiNO3 solution

Single crystalline cubic spinel LiMn₂O₄ nanowires were synthesized by hydrothermal method and the precursor calcinations. The phase structures and morphologies were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and high-resolution transmission electron microscopy (HRTEM). Galvanostatic charging/discharging cycles of as-prepared LiMn₂O₄ nanowires were performed in an aqueous LiNO₃ solution. The initial discharge capacity of LiMn₂O₄ nanowires was 110 mAh g⁻¹, and the discharge capacity was still above 100 mAh g⁻¹ after 56 cycles at 10C-rate, and then 72 mAh g⁻¹ was registered after 130 cycles. This is the first report of a successful use of single crystalline spinel LiMn₂O₄ nanowire as cathode material for the aqueous rechargeable lithium battery (ARLB).     

Effect of fluoroethylene carbonate on high temperature capacity retention of LiMn2O4/graphite Li-ion cells

In order to overcome severe capacity fading of LiMn₂O₄/graphite Li-ion cells at high temperature at 60 °C, fluoroethylene carbonate (FEC) was newly evaluated as an electrolyte additive. With 2 wt.% FEC addition into the electrolyte (EC/DEC/PC with 1 M LiPF₆), the capacity retention at 60 °C after 130 cycles was significantly improved by about 20%. To understand the underlying principle on the capacity retention enhancement, the electrochemical properties of the cells including cell performance, impedance behavior as well as the characteristics of the interfacial properties were examined. Based on these results, it is suggested that the improved capacity retention of LiMn₂O₄/graphite Li-ion cells with addition of FEC especially at high temperature is mainly originated from the thin and stable SEI layer formed on the graphite anode surface.     

Fractal study of LiMn2O4 film electrode surface for lithium batteries application

Fractal structure of a LiMn₂O₄ film electrode has been investigated and its fractal dimensions was determined using different electrochemical techniques, viz. cyclic voltammetry and chronoamperometry. The results obtained from both these methods are in good agreement indicating the reliability of the estimated D_f. The fractal study of the LiMn₂O₄ film electrode suggests a complex surface with high fractal dimension. In addition, length scales of the electrode surface were also calculated.     

Enhanced cycling stability of LiMn2O4 cathode by amorphous FePO4 coating

The cycling performance of LiMn₂O₄ at room and elevated temperatures is improved by FePO₄ modification through chemical deposition method. The pristine and FePO₄-coated LiMn₂O₄ materials are characterized by X-ray diffraction, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy. Their cycling performances are thoroughly investigated and compared. The 3 wt.% FePO₄-coated LiMn₂O₄ exhibits capacity losses of only 32% and 34% at room temperature and 55 °C, respectively, after 80 cycles, much better than those of the pristine material, 55% and 72%. The cyclic voltammograms at 55 °C reveal that the improvement in the cycling performance of FePO₄-coated LiMn₂O₄ electrodes can be attributed to the stabilization of spinel structures. The separation of FePO₄ between active materials and electrolyte and its interaction with SEI (solid electrolyte interphase) film are believed to account for the improved performances.     

Crystal structure studies of thermally aged LiCoO2 and LiMn2O4 cathodes

LiCoO₂ and LiMn₂O₄ cathodes were studied by X-ray diffractometry (XRD) and electron diffraction after ageing in the charged state at elevated temperature. Some cathodes were stopped at different times during ageing and XRD measurements were taken to monitor changes in the crystal structure over ageing time. The results indicate that Li-ions intercalate into the cathodes lattice during ageing thus decreasing the available discharge capacity. Analysis of electron diffraction patterns of LiCoO₂ and LiMn₂O₄ retrieved from the cathodes after ageing shows that irreversible crystallographic transformations have taken place in both electrodes. Dark field imaging illustrates that LiCoO₂ forms a layer of spinel phase on its surface. In LiMn₂O₄ a tetragonal distorted spinel is observed when the cathode has been in the 3 V regime for considerable length of time.     

Hydrothermal synthesis of LiMn2O4/C composite as a cathode for rechargeable lithium-ion battery with excellent rate capability

A spinel LiMn₂O₄/C composite was synthesized by hydrothermally treating a precursor of manganese oxide/carbon (MO/C) composite in 0.1 M LiOH solution at 180 °C for 24 h, where the precursor was prepared by reducing potassium permanganate with acetylene black (AB). The AB in the precursor serves as the reducing agent to synthesize the LiMn₂O₄ during the hydrothermal process; the excess of AB remains in the hydrothermal product, forming the LiMn₂O₄/C composite, where the remaining AB helps to improve the electronic conductivity of the composite. The contact between LiMn₂O₄ and C in our composite is better than that in the physically mixed LiMn₂O₄/C material. The electrochemical performance of the LiMn₂O₄/C composite was investigated; the material delivered a high capacity of 83 mAh g⁻¹ and remained 92% of its initial capacity after 200 cycles at a current density of 2 A g⁻¹, indicating its excellent rate capability as well as good cyclic performance.     

On the fractal study of LiMn2O4 electrode surface

Fractal dimension of a LiMn₂O₄ electrode prepared by sol-gel method was determined using electrochemical techniques based on the phenomenon of “diffusion towards electrode surface”. A simple discussion was made on the methodology to understand what is really estimated as the fractal dimension. It was demonstrated that the value of fractal dimension determined based on electrochemical methods is strongly dependent on the electrochemical system situation. This is generally true for all real electrodes involving insertion/extraction processes. This comes from the fact that surface morphology of the electrode is subject of significant changes during the electrochemical experiment.     

Electrochemical investigation of LiMn2O4 cathodes in gel electrolyte at various temperatures

A composite lithium battery electrode of LiMn₂O₄ in combination with a gel electrolyte (1 M LiBF₄/24 wt% PMMA/1:1 EC:DEC) has been investigated by galvanostatic cycling experiments and electrochemical impedance spectroscopy (EIS) at various temperatures, i.e. −3<T<56 °C. For analysis of EIS data, a mathematical model taking into account local kinetics and potential distribution in the liquid phase within the porous electrode structure was used. Reasonable values of the double-layer capacitance, the exchange-current density and the solid phase diffusion were found as a function of temperature. The apparent activation energy of the charge-transfer (∼65 kJ mol⁻¹), the solid phase transfer (∼45 kJ mol⁻¹) and of the ionic bulk and effective conductance in the gel phase (∼34 kJ mol⁻¹), respectively, were also determined. The kinetic results related to ambient temperature were compared to those obtained in the corresponding liquid electrolyte. The incorporated PMMA was found to reduce the ionic conductivity of the free electrolyte, and it was concluded that the presence of 24 wt% PMMA does not have a significant influence on the kinetic properties of LiMn₂O₄.     

Synthesis and electrochemical characterization of nano-CeO2-coated nanostructure LiMn2O4 cathode materials for rechargeable lithium batteries

LiMn₂O₄ spinel cathode materials were coated with 0.5, 1.0, and 1.5 wt.% CeO₂ by a polymeric process, followed by calcination at 850 °C for 6 h in air. The surface-coated LiMn₂O₄ cathode materials were physically characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray photoelectron microscopy (XPS). XRD patterns of CeO₂-coated LiMn₂O₄ revealed that the coating did not affect the crystal structure or the Fd3m space group of the cathode materials compared to uncoated LiMn₂O₄. The surface morphology and particle agglomeration were investigated using SEM, TEM image showed a compact coating layer on the surface of the core materials that had average thickness of about 20 nm. The XPS data illustrated that the CeO₂ completely coated the surface of the LiMn₂O₄ core cathode materials. The galvanostatic charge and discharge of the uncoated and CeO₂-coated LiMn₂O₄ cathode materials were measured in the potential range of 3.0-4.5 V (0.5 C rate) at 30 °C and 60 °C. Among them, the 1.0 wt.% of CeO₂-coated spinel LiMn₂O₄ cathode satisfies the structural stability, high reversible capacity and excellent electrochemical performances of rechargeable lithium batteries.     

Synthesis of spherical LiMn2O4 microparticles by a combination of spray pyrolysis and drying method

Lithium manganese oxide (LiMn₂O₄) has been synthesized by a spray pyrolysis method from the precursor solution; LiNO₃ and Mn(NO₃)₂·6H₂O were stoichiometrically dissolved into distilled water. The synthesized LiMn₂O₄ particles exhibited a pure cubic spinel structure in the X-ray diffraction (XRD) patterns, however they were spherical hollow spheres for various concentrations of precursor solution. Thus, the as-prepared LiMn₂O₄ particles were then ground in a mortar and dispersed into distilled water. To make a well dispersed slurry solution, a dispersion agent was also added into the slurry solution. The LiMn₂O₄ microparticles with a spherical nanostructure were finally prepared by a spray drying method from the slurry solution. The tap density of the LiMn₂O₄ microparticle prepared by a combination of spray pyrolysis and drying method was larger than that by a conventional spray pyrolysis method.The as-prepared samples were sintered at 750 °C for 1 h in air and used as cathode active materials for lithium batteries. Test experiments in the electrochemical cell Li|1 M LiClO₄ in EC:DEC = 1:1|LiMn₂O₄ demonstrate that the sample prepared by the present method is a promising cathode active material for 4 V lithium-ion batteries at high-charge-discharge and elevated temperature operation. The LiMn₂O₄ compounds by the combination of spray pyrolysis and drying method are superior to that by the conventional spray pyrolysis method in terms of electrochemical characteristics and tap density.     

Properties of LiMn2O4 cathode in electrolyte based on N-methyl-N-propylpiperidinium bis(trifluoromethanesulfonyl)imide

LiMn₂O₄ was examined as a cathode material for lithium-ion batteries, working together with a room temperature ionic liquid electrolyte, obtained by dissolution of solid lithium bis(trifluoromethanesulfonyl)imide (LiNTf₂) in liquid N-methyl-N-propylpiperidinium bis(trifluoromethanesulfonyl)imide (MePrPipNTf₂), with the formation of a liquid LiNTf₂-MePrPipNTf₂ system. The Li/LiMn₂O₄ cell was tested by galvanostatic charging/discharging and by impedance spectroscopy. The LiMn₂O₄ cathode showed good cyclability and Coulombic efficiency in the presence of 10 wt.% of vinylene carbonate (VC) as an additive to the ionic liquid. The flash point of the LiNTf₂-MePrPipNTf₂-VC(10%) electrolyte was estimated to be above 300 °C.     

Zn-Al共掺和形貌调控制备LiMn2O4正极材料及电化学性能

采用固相燃烧法和不同的焙烧温度制备了600、650、700和750 ℃的LiZn_0.05Al_0.03Mn_1.92O₄材料。实验结果表明,Zn-Al复合掺杂和焙烧未改变LiMn₂O₄的晶体结构,样品结晶性随焙烧温度的升高而增加,650 ℃及以上时形成了较多包含高暴露{111}、小面积{110}和{100}晶面的截断八面体形貌晶粒,但750 ℃时部分样品发生分解。优化焙烧温度650 ℃的样品具有优良的倍率容量和容量保持率,在5 C和10 C下,初始放电比容量和1000次循环后容量保持率分别为101.3 mAh/g、81.5%和99.9 mAh/g、74.3%。CV和EIS表明,其具有较好的循环可逆性和较大的Li₊^{扩散系数。}Zn-Al共掺和形貌调控改性LiMn₂O₄正极材料有效抑制了LiMn₂O₄材料的Jahn-Teller效应,形成的截断八面体颗粒形貌降低了Mn的溶解,同时提供了更多的Li₊^{迁移三维通道},改善了材料的倍率容量及循环寿命。     

Ultrasonic spray pyrolysis of nano crystalline spinel LiMn2O4 showing good cycling performance in the 3 V range

Spherical lithium manganese oxide spinel was synthesized by an ultrasonic spray pyrolysis method, and has been characterized using X-ray diffraction, scanning electron microscopy, transimission electron microscopy and electrochemical cycling at 3 V regions. The LiMn₂O₄ powders were composed of about 10 nm-sized primary particles. The delivered discharge capacity of the synthesized nano-material was 125 mAh g⁻¹ between 2.4 and 3.5 V and its retention was about 96% upon 50 cycling. From the high resolution transmission electron microscopic study, it was found that structural transition of the parent material did not occur even after the 50th electrochemical cycling on the 3 V region. It seems that the reversible structural change is possible for nanocrystalline LiMn₂O₄ as observed by the X-ray diffraction and transition electron microscopic observations.     

Conventional- and microwave-hydrothermal synthesis of LiMn2O4: Effect of synthesis on electrochemical energy storage performances

The LiMn₂O₄ electrode materials were synthesized by the conventional-hydrothermal and microwave-hydrothermal methods. The electrochemical performances of LiMn₂O₄ were studied as supercapacitors in LiNO₃ electrolyte and lithium-ion battery cathodes. The microwave-hydrothermal method can synthesize LiMn₂O₄ electrode materials with reversible electrochemical reaction in a short reaction time and low reaction temperature than conventional-hydrothermal route. The capacitance of LiMn₂O₄ electrode increased with increasing crystallization time in conventional-hydrothermal route. The results showed that LiMn₂O₄ supercapacitors had similar discharge capacity and potential window (1.2 V) as that of ordinary lithium-ion battery cathodes. In LiNO₃ aqueous electrolyte, the reaction kinetics of LiMn₂O₄ supercapacitors was very fast. Even, at current densities of 1 A/g and 5 A/g, aqueous electrolyte gave good capacity compared with that in organic electrolyte at a current density of 0.05 A/g.     

Electrochemical and ex situ XRD studies of a LiMn1.5Ni0.5O4 high-voltage cathode material

Sub-micro spinel-structured LiMn_1.5Ni_0.5O₄ material was prepared by a spray-drying method. The electrochemical properties of LiMn_1.5Ni_0.5O₄ were investigated using Li ion model cells, Li/LiPF₆ (EC + DMC)/LiMn_1.5Ni_0.5O₄. It was found that the first reversible capacity was about 132 mAh g⁻¹ in the voltage range of 3.60-4.95 V. Ex situ X-ray diffraction (XRD) analysis had been used to characterize the first charge/discharge process of the LiMn_1.5Ni_0.5O₄ electrode. The result suggested that the material configuration maintained invariability. At room temperature, on cycling in high-voltage range (4.50-4.95 V) and low-voltage range (3.60-4.50 V), the discharge capacity of the material was about 100 and 25 mAh g⁻¹, respectively, and the spinel LiMn_1.5Ni_0.5O₄ exhibited good cycle ability in both voltage ranges. However, at high temperature, the material showed different electrochemical characteristics. Excellent electrochemical performance and low material cost make this spinel compound an attractive cathode for advanced lithium ion batteries.