Synthesis of Zn3Nb2O8 ceramics using a simple and effective process

Synthesis of Zn₃Nb₂O₈ ceramics using a simple and effective reaction-sintering process was investigated. The mixture of ZnO and Nb₂O₅ was pressed and sintered directly without any prior calcination. Single-phase Zn₃Nb₂O₈ ceramics could be obtained. Density of these ceramics increased with soaking time and sintering temperature. A maximum density 5.72 g/cm³ (99.7% of the theoretical density) was found for pellets sintered at 1170 °C for 2 h. Pores were not found and grain sizes >20 μm were observed in pellets sintered at 1170 °C. Abnormal grain growth occurred and grains >50 μm could be seen in Zn₃Nb₂O₈ ceramics sintered at 1200 °C for 2 h and 1200 °C for 4 h. Reaction-sintering process is then a simple and effective method to produce Zn₃Nb₂O₈ ceramics for applications in microwave dielectric resonators.     

Sintering of glass-added BaZn1/3Nb2/3O3 ceramics

The complex perovskite oxide Ba(Zn_1/3Nb_2/3)O₃ (BZN) has been studied for its attractive dielectric properties which place this material interesting for applications as multilayer ceramics capacitors or hyperfrequency resonators. This material is sinterable at low temperature with combined glass phase–lithium salt additions, and exhibits, at 1 MHz very low dielectric losses combined with relatively high dielectric constant and a good stability of this later versus temperature. The 2 wt.% of ZnO–SiO₂–B₂O₃ glass phase and 1 wt.% of LiF-added BZN sample sintered at 900 °C exhibits a relative density higher than 95% and attractive dielectric properties: a dielectric constant ?_r of 39, low dielectrics losses (tan(δ) < 10⁻³) and a temperature coefficient of permittivity τ_? of 45 ppm/°C⁻¹. The 2 wt.% ZnO–SiO₂–B₂O₃ glass phase and 1 wt.% of B₂O₃-added BZN sintered at 930 °C exhibits also attractive dielectric properties (?_r = 38, tan(δ) < 10⁻³) and it is more interesting in terms of temperature coefficient of the permittivity (τ_? = −5 ppm/°C). Their good dielectric properties and their compatibility with Ag electrodes, make these ceramics suitable for L.T.C.C applications.     

Synthesis and optical characterization of novel Sr3Ga2O6:Eu phosphor

Alkaline earth metal gallets have been identified as an important ceramic material. The crystal chemistry of many of these gallets is well explored; however, very rare studies regarding optical properties of rare earth (RE) ions doped in such gallets, particularly in Sr₃Ga₂O₆ host, have been carried out. The present study reports on synthesis and characterization of novel Sr₃Ga₂O₆:Eu³⁺ phosphors. The phosphors have been synthesized using a conventional solid state reaction method. Crystal structure, morphology and luminescence properties (excitation, emission and CIE coordinate) of these phosphors have been studied as a function of sintering temperature and Eu³⁺ concentration. X-ray diffraction study reveals that the phosphor sintered at low temperature (900 °C) contains an impurity phase which is removed at higher sintering temperatures and results into cubic crystalline phase of Sr₃Ga₂O₆. Particle size of the phosphor increases with an increase in sintering temperature which results to a red shift in the peak position of excitation band lying in a broad range from 250 to 370 nm. Optimum emission intensity is attained for 0.12 mol% concentration of Eu³⁺ ions; above this concentration, a quenching in emission intensity is observed.     

Electrical properties and AC degradation characteristics of low voltage ZnO varistors doped with Nd2O3

The electrical properties and degradation characteristics of low voltage ZnO varistors were investigated as a function of Nd₂O₃ content. The varistor ceramics with 0.03 mol% Nd₂O₃ sintered at 1250 °C were far more densified than those with 0.06, 0.09 and 0.12 mol% Nd₂O₃. The addition of Nd₂O₃ to the low voltage ZnO varistors greatly improved the current–voltage characteristics; the nonlinear coefficient of varistors increase from 12.2 to 34.6 with increasing Nd₂O₃ content. The samples with 0.03 mol% Nd₂O₃ showed excellent stability due to high density and relatively good V–I characteristics, with the nonlinear coefficient of 22.5 and the leakage current of 9.6 μA. Their variation rate of varistor voltage and nonlinear coefficient and leakage current were −4.7%, −5.4%, 18.3%, respectively, under AC degradation stress (1.0 V_1 mA/125 °C/24 h).     

Effect of CeO2 addition on densification and microstructure of Al2O3-YSZ composites

Alumina (Al₂O₃) and alumina-yttria stabilized zirconia (YSZ) composites containing 3 and 5 mass% ceria (CeO₂) were prepared by spark plasma sintering (SPS) at temperatures of 1350-1400 °C for 300 s under a pressure of 40 MPa. Densification, microstructure and mechanical properties of the Al₂O₃ based composites were investigated. Fully dense composites with a relative density of approximately 99% were obtained. The grain growth of alumina was inhibited significantly by the addition of 10 vol% zirconia, and formation of elongated CeAl₁₁O₁₈ grains was observed in the ceria containing composites sintered at 1400 °C. Al₂O₃-YSZ composites without CeO₂ had higher hardness than monolithic Al₂O₃ sintered body and the hardness of Al₂O₃-YSZ composites decreased from 20.3 GPa to 18.5 GPa when the content of ZrO₂ increased from 10 to 30 vol%. The fracture toughness of Al₂O₃ increased from 2.8 MPa m^1/2 to 5.6 MPa m^1/2 with the addition of 10 vol% YSZ, and further addition resulted in higher fracture toughness values. The highest value of fracture toughness, 6.2 MPa m^1/2, was achieved with the addition of 30 vol% YSZ.     

Effects of MgO doping in ZnO–0.5 mol% V2O5 varistors

The effects of MgO (0–40 mol%) on the microstructure and the electrical properties have been studied in a binary ZnO–0.5 mol% V₂O₅ system. The microstructure of the samples consists mainly of ZnO grains with MgO and γ-Zn₃(VO₄)₂ as the minority secondary phases. MgO is found to be effective as a grain growth inhibitor in controlling the ZnO grain growth, and a more uniform microstructure can be obtained. The non-linear coefficient α value is found to increase with the amount of MgO, and a highest value of 8.7 is obtained for the sample doped with 10 mol% MgO. Further addition of ≥20 mol% MgO decreases the α value.     

Selective synthesis of mixed alcohols from syngas over catalyst Fe2O3/Al2O3 in slurry reactor

The Fe₂O₃/Al₂O₃ catalyst was studied to selectively synthesize mixed alcohols from syngas in a continuously stirred slurry reactor with the oxygenated solvent Polyethylene Glycol-400 (PEG-400). The selectivity of mixed alcohols in the products reached as high as 95 wt.% and the C₂₊ alcohols (mainly ethanol) was more than 40 wt.% in the total alcohol products at the reaction conditions of 250 °C, 3.0 MPa, H₂/CO = 2 and space velocity = 360 ml/g_cat h. The hydrogen temperature programmed reduction (H₂-TPR) and X-ray photoelectron spectroscopy (XPS) measurements of the catalyst confirmed that the FeO phase was responsible for the high selectivity to mixed alcohols in the process. And the oxygenated solvent PEG-400 was also necessary for the selective synthesis of mixed alcohols in the reaction system.     

Densification ability of combustion-derived Al2O3 powders

Nanocrystalline Al₂O₃ powders containing different amounts of MgO (0.1–5.0 mol%) or added boehmite (AlOOH) have been synthesized by combustion synthesis from aluminium nitrate and magnesium nitrate, using urea or sucrose as fuels. The as synthesized alumina powders were deagglomerated, compacted by dry pressing and sintered at 1625 °C for 2 h. For comparison purposes, a commercial high purity α-Al₂O₃ powder (ACC) was also processed following the same route. The sintered materials were characterized for bulk density (BD), apparent porosity (AP), and water absorption (WA) capacity, microstructure using SEM, and XRD phase composition. In comparison to boehmite, the MgO had a considerable effect on the densification behaviour of combustion-synthesized powder.     

Structural and optical properties of Tm:Y2O3 transparent ceramic with La2O3, ZrO2 as composite sintering aid

The paper reports the use of La₂O₃ and ZrO₂ co-doping as a composite sintering aid for the fabrication of Tm:Y₂O₃ transparent ceramics. Two groups of experiments were conducted for investigating the influences of composite sintering aids on the microstructures and the optical properties of Tm:Y₂O₃ transparent ceramics in contrast to single La³⁺ and single Zr⁴⁺ doped Tm:Y₂O₃. Samples with composite sintering aids could realize fine microstructures and good optical properties at relatively low sintering temperatures. Grain sizes around 10 μm and transmittances close to theoretical value at wavelength of 2 μm were achieved for the 9 at.% La³⁺, 3 at.% Zr⁴⁺ co-doped samples sintered at 1500-1600 °C. The influences of the composite sintering aids on the emission intensities and the phonon energies of Tm:Y₂O₃ ceramics were also investigated.     

Assessment of structurally stable cubic Bi12TiO20 as intermediate temperature solid oxide fuels electrolyte

Colloid processing and subsequent pressure filtration were used to prepare 14.3 mol% TiO₂ doped Bi₂O₃ (Bi₁₂TiO₂₀, 14BTO) as solid oxide fuel cell electrolyte. Materials characterization and electrical behaviors of 14BTO samples were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and two-point probe DC conductivity. A pure 14BTO with a cubic sillenite single phase was prepared at the sintering process of 850 °C with a high relative sintered density of 96.82%. In situ and batch-type long-term conductivity measurements at 600 °C were carried out to verify the possible reason of degradation. Additional reduction-oxidation tests under CH₄ atmosphere by thermogravimetric analysis (TGA) revealed possible application temperature of 14BTO electrolytes below 700 °C.     

Influence of α-Al2O3 addition on sintering and grain growth behaviour of 8 mol% Y2O3-stabilised cubic zirconia (c-ZrO2)

The effect of α-Al₂O₃ addition on sintering and grain growth behaviour of high purity 8 mol% yttria-stabilised cubic zirconia (c-ZrO₂) was investigated. For these purposes, 1 wt.% α-Al₂O₃ was selected as a dopant in c-ZrO₂. The slip-cast specimens were sintered at different temperatures between 1150 and 1400 °C. It was seen that doped c-ZrO₂ had a faster sintering rate and lower sintering temperature than undoped c-ZrO₂. In particular, doped c-ZrO₂ achieved a density of 95% of its theoretical value at 1275 °C, while undoped c-ZrO₂ reached the same value at 1325 °C. The different sinterability of doped c-ZrO₂ and undoped c-ZrO₂ can be attributed to their different behaviour of grain growth. For grain growth measurements, the specimens sintered at 1400 °C were annealed at 1400, 1500 and 1600 °C for 10, 30 and 66 h. It was seen that grain growth rate could be controlled by the deliberate addition of 1 wt.% grain boundary phase of α-Al₂O₃. A grain growth exponent of 2 and activation energy for grain growth of 298 kJ/mol were obtained for undoped c-ZrO₂. The α-Al₂O₃ containing specimens had a grain growth exponent of 3 and activation energy of 361 kJ/mol. The slow grain growth in doped c-ZrO₂ is attributed to solute ions segregation in grain boundary region. The addition of the grain boundary phase results in limiting matter transfer along the grain boundary resulting in slower grain growth.     

Nanocrystalline In2O3-SnO2 thick films for low-temperature hydrogen sulfide detection

Nanocrystalline In₂O₃-SnO₂ thick films were fabricated using the screen-printing technique and their responses toward low concentrations of H₂S in air (2-150 ppm) were tested at 28-150 °C. The amount of In₂O₃-loading was varied from 0 to 9 wt.% of SnO₂ and superb sensing performance was observed for the sensor loaded with 7 wt.% In₂O₃, which might be attributed to the decreased crystallite size as well as porous microstructure caused by the addition of In₂O₃ to SnO₂ without structural modification. The interfacial barriers between In₂O₃ and SnO₂ might be another major factor. Typically, the response of 7 wt.% In₂O₃-loaded SnO₂ sensor toward 100 ppm of H₂S was 1481 at room temperature and 1921 at optimal operating temperature (40 °C) respectively, and showed fast and recoverable response with good reproducibility when operated at 70 °C, which are highly attractive for the practical application in low-temperature H₂S detection.     

Crystalline morphology and photoluminescent properties of YInGe2O7:Eu phosphors prepared from microwave and conventional sintering

This paper describes an investigation of the crystalline morphology and photoluminescent properties of YInGe₂O₇:Eu³⁺ powders using microwave assisted sintering. For comparison, the properties of YInGe₂O₇:Eu³⁺ powders sintered at 1200 °C in conventional furnace for 10 h were also investigated. X-ray powder diffraction analysis confirmed the formation of monoclinic YInGe₂O₇ without second phase or phases of starting materials as YInGe₂O₇:50 mol% Eu powders sintered at 1200 °C in microwave furnace for 1 h. Scanning electron microscopy showed smaller particle size and more uniform grain size distributions are obtained by microwave assisted sintering. In the PL studies, both microwave sintered and conventionally sintered powders emitted a maximum luminescence centered at 620 nm under excitation of 393 nm with similar luminescent intensity. The results show that microwave processing has the potential to reduce the time and required energy input for the production of YInGe₂O₇:Eu³⁺ phosphors without sacrificing the photoluminescence.     

Densification and grain growth of CuO-doped Pr6O11 varistors

The effect of CuO doping on the microstructure and electrical properties of Pr₆O₁₁ varistors was investigated. Samples were prepared by conventional ceramic techniques, and were sintered at 1150 °C in air for 2 h. The microstructure was investigated by scanning electron microscopy (SEM). The phases and chemical composition were analyzed by X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS). The results indicated that CuO can promote the densification of the Pr₆O₁₁-based varistors to 95.8% of the theoretical density. CuO forms a solid solution with Pr₆O₁₁ up to 0.5 mol%, above which Pr₂CuO₄ precipitates in the grain boundary. From the I–V measurements, minor CuO doping can improve the nonlinear electrical properties. A further increase in CuO content induces a reduction in the nonlinear electrical properties due to the consumption of absorbed oxygen on the grain surfaces.     

Microstructure and dielectric properties of Dy/Mn doped BaTiO3 ceramics

Dy/Mn doped BaTiO₃ with different Dy₂O₃ contents, ranging from 0.1 to 5.0 at% Dy, were investigated regarding their microstructural and dielectric characteristics. The content of 0.05 at% Mn was constant in all the investigated samples. The samples were prepared by the conventional solid state reaction and sintered at 1290°, and 1350 °C in air atmosphere for 2 h. The low doped samples (0.1 and 0.5 at% Dy) exhibit mainly fairly uniform and homogeneous microstructure with average grain sizes ranged from 0.3 μm to 3.0 μm. At 1350 °C, the appearance of secondary, abnormal, grains in the fine grain matrix and core–shell structure were observed in highly doped Dy/BaTiO₃. Dielectric measurements were carried out as a function of temperature up to 180 °C. The low doped samples sintered at 1350 °C, display the high value of dielectric permittivity at room temperature, 5600 for 0.1Dy/BaTiO₃. A nearly flat permittivity–temperature response was obtained in specimens with 2.0 and 5.0 at% additive content. Using a Curie–Weiss and modified Curie–Weiss low, the Curie constant (C), Curie like constant (C′), Curie temperature (T_C) and a critical exponent (γ) were calculated. The obtained values of γ pointed out the diffuse phase transformation in highly doped BaTiO₃ samples.     

Preparation of columbite MgNb2O6 and ZnNb2O6 ceramics by reaction-sintering

Columbite MgNb₂O₆ (MN) and ZnNb₂O₆ (ZN) ceramics produced by the reaction-sintering process were investigated. Secondary phases Mg_0.652Nb_0.598O_2.25 and Mg_0.66Nb_11.33O₂₉ were found in MgNb₂O₆ pellets. After 1250 °C sintering for 2 h, a density 4.85 g/cm³ (97.1% of the theoretical value) was obtained in MgNb₂O₆ pellets. In ZnNb₂O₆ pellets, no secondary phase formed. The maximum density 5.55 g/cm³ (98.7% of the theoretical value) occurs at 1200 and 1180 °C sintering for 2 and 4 h, respectively.     

Structural, thermal and mechanical properties of transparent Yb:(Y0.97Zr0.03)2O3 ceramic

Yb doped (Y_0.97Zr_0.03)₂O₃ transparent ceramics were fabricated by solid state reaction and vacuum sintering. The microstructure, thermal and mechanical properties of Y₂O₃ ceramic, as well as the effect of Yb doping concentration on these properties were investigated in detail. The lattice parameter and unit cell volume decrease with the increasing of Yb content, whereas thermal expansive coefficient increases. With Yb content increasing from 0 to 8 at.%, the mean grain size increases from 15.82 μm to 26.54 μm, and the thermal conductivity at room temperature (RT) decreases from 11.97 to 6.39 W/m/K. The microhardness decreases with Yb content, and the microhardness and fracture toughness of (Y_0.97Zr_0.03)₂O₃ transparent ceramic is 11.11 GPa and 1.29 MPa m^1/2, respectively.     

Effects of Al2O3 addition on the sintering behavior and microwave dielectric properties of CaSiO3 ceramics

The effects of Al₂O₃ addition on the densification, structure and microwave dielectric properties of CaSiO₃ ceramics have been investigated. The Al₂O₃ addition results in the presence of two distinct phases, e.g. Ca₂Al₂SiO₇ and CaAl₂Si₂O₈, which can restrict the growth of CaSiO₃ grains by surrounding their boundaries and also improve the bulk density of CaSiO₃-Al₂O₃ ceramics. However, excessive addition (≥2 wt%) of Al₂O₃ undermines the microwave dielectric properties of the title ceramics since the derived phases of Ca₂Al₂SiO₇ and CaAl₂Si₂O₈ have poor quality factor. The optimum amount of Al₂O₃ addition is found to be 1 wt%, and the derived CaSiO₃-Al₂O₃ ceramic sintered at 1250 °C presents improved microwave dielectric properties of ?_r = 6.66 and Q × f = 24,626 GHz, which is much better than those of pure CaSiO₃ ceramic sintered at 1340 °C (Q × f = 13,109 GHz).     

Microstructure, electrical properties, and aging behavior of ZnO-Pr6O11-CoO-Cr2O3-Y2O3-Er2O3 varistor ceramics

The microstructure, electrical properties, and aging behavior of the ZnO-Pr₆O₁₁-CoO-Cr₂O₃-Y₂O₃-Er₂O₃ varistor ceramics were investigated for different contents of Er₂O₃. The microstructure consisted of ZnO grain and an intergranular layer (Pr, Y, and Er-rich phases) as a secondary phase. The increase of Er₂O₃ content decreased the average grain size and increased the sintered density. As the Er₂O₃ content increased, the breakdown field increased from 4206 V/cm to 5857 V/cm and the nonlinear coefficient increased from 32.6 to 48.6. The varistor ceramics added with 1.0 mol% Er₂O₃ exhibited excellent stability by exhibiting −0.2% in the variation rate of the breakdown field and −2.7% in the variation rate of the nonlinear coefficient for aging stress of 0.95 E_1 mA/150 °C/24 h.