改进的二步共沉淀法制备Cu/ZnO/Al2O3甲醇合成催化剂

采用改进的二步共沉淀法制备了Cu/ZnO/Al₂O₃甲醇合成催化剂。用XRD、SEM和BET等手段对催化剂结构和形貌进行了表征。采用流动固定床微型反应器在5.0 MPa和空速5 000 h^-1条件下,考察了其催化合成气合成甲醇的活性,并在同一条件下用一种工业催化剂做对比测试。结果表明,改进的二步法制备的甲醇合成催化剂结晶度较低,基本以无定形状态的固溶体形式存在,铜锌之间的协同作用大,催化剂粒度较小,尺寸分布较均匀,比表面积较大,催化剂单位面积活性达98.54 mg·m^-2。     

机械研磨燃烧法制备Cu/ZnO/Al2O3甲醇合成催化剂

引言Cu/ZnO/Al2O3催化剂近年来广泛应用于低压甲醇合成、二甲醚合成和水煤气变换等领域[1-2],该催化体系具有活性高、使用寿命长、反应温度及     

An EXAFS study of Cu/ZnO and Cu/ZnO-Al2O3 methanol synthesis catalysts

Cu K-absorption edge and EXAFS measurements on binary Cu/ZnO and ternary Cu/ ZnO-Al₂O₃ catalysts of varying compositions on reduction with hydrogen at 523 K, show the presence of Cu microclusters and a species of Cu¹⁺ dissolved in ZnO apart from metallic Cu and Cu₂O. The proportions of different phases critically depend on the heating rate especially for catalysts of higher Cu content. Accordingly, hydrogen reduction with a heating rate of 10 K/min predominantly yields the metal species (>50%), while a slower heating rate of 0.8 K/min enhances the proportion of the Cu¹⁺ species ( 60%). Reduced Cu/ZnO-Al₂O₃ catalysts show the presence of metallic Cu (upto 20%) mostly in the form of microclusters and Cu¹⁺ in ZnO as the major phase ( 60%). The addition of alumina to the Cu/ZnO catalyst seems to favour the formation of Cu¹⁺/ZnO species.     

Effects of space velocity on methanol synthesis from Co2/Co/H2 over Cu/ZnO/Al2O3 catalyst

The space velocity had profound and complicated effects on methanol synthesis from CO₂/CO/H₂ over Cu/ZnO/Al₂O₃ at 523 K and 3.0MPa. At high space velocities, methanol yields as well as the rate of methanol production increased continuously with increasing CO₂ concentration in the feed. Below a certain space velocity, methanol yields and reaction rates showed a maximum at CO₂ concentration of 5–10%. Different coverages of surface reaction intermediates on copper appeared to be responsible for this phenomenon. The space velocity that gave the maximal rate of methanol production also depended on the feed composition. Higher space velocity yielded higher rates for CO₂/ H₂ and the opposite effect was observed for the CO/H₂ feed. For CO₂/CO/H₂ feed, an optimal space velocity existed for obtaining the maximal rate.     

The effect of ageing time on co-precipitated Cu/ZnO/ZrO2 catalysts used in methanol synthesis from CO2 and H2

The effect of suspension ageing time during the catalyst precipitation process on the performance of co-precipitated Cu/ZnO/ZrO₂ catalysts in methanol synthesis from CO₂ and H₂ has been studied. The ageing time influenced greatly the physical and chemical characteristics of the catalysts as well as their activity in the methanol synthesis. Prolonged ageing was advantageous, mainly due to both lower sodium contents and enhanced crystallinity of the catalysts.     

Influence of titania on zirconia promoted Cu/SiO2 catalysts for methanol synthesis from CO/H2 and CO2/H2

The effects of adding mixtures of titania and zirconia on the methanol synthesis activity and selectivity of Cu/SiO₂ were investigated. The synthesis of methanol from both CO/H₂ and CO₂/H₂ mixtures was examined at 0.65 MPa and temperatures between 448 and 573 K. For CO hydrogenation, the addition of ZrO₂ alone increased the methanol synthesis activity of Cu/SiO₂ by up to three-fold. Substitution of a portion of the ZrO₂ by TiO₂ decreased the methanol synthesis activity of the catalyst relative to that observed when only ZrO₂ is added. ZrO₂ addition also enhanced the methane synthesis activity by as much as seven fold. In the case of CO₂ hydrogenation, the maximum methanol synthesis activity is achieved when a 50/50 wt% mixture of ZrO₂ and TiO₂ is added to Cu/SiO₂. Neither the presence of the oxide additive nor its composition had any effect on the activity of the reverse water–gas-shift reaction, which suggests that this reaction proceeds only on Cu. The observed effects of ZrO₂ and TiO₂ on the catalytic activity of methanol synthesis from CO and CO₂, and methane synthesis from CO, are interpreted in terms of the strength and concentration of acidic and basic groups on the surface of the dispersed oxide.     

Activity and stability of Cu/ZnO/Al2O3 catalyst promoted with B2O3 for methanol synthesis

The addition of B₂O₃ to a Cu/ZnO/Al₂O₃ catalyst increased the activity of the catalyst for methanol synthesis after an induction period during the reaction. The stability of the B₂O₃-containing Cu/ZnO/Al₂O₃ catalyst was greatly improved by the addition of a small amount of colloidal silica to the catalyst. This revised version was published online in July 2006 with corrections to the Cover Date.     

Methylformate formation from methanol and CO ON Cu/ZnO catalysts

The reaction mechanism for the methylformate formation on Cu/ZnO catalysts from methanol and CO was investigated by the labeling study with¹³C methanol. It was found that methylformate could be formed through two parallel reaction routes, i.e., methanol-formaldehyde reaction and carbonylation of methanol depending upon the catalyst composition as well as the reaction conditions. The major reaction route on the high ZnO-contcnt catalyst (Cu/ZnO=30/70) was found to be the methanol-formaldehyde reaction, and changed to the carbonylation reaction with the increase ol CO partial pressure. On the other hand, the major reaction route on the high Cu-content catalyst (Cu/ZnO=80/20) remained as methanol-formaldehyde reaction even under the high CO pressure.     

A highly efficient Cu/ZnO/Al2O3 catalyst via gel-coprecipitation of oxalate precursors for low-temperature steam reforming of methanol

The impact of preparation methods on the structure and catalytic behavior of Cu/ZnO/Al₂O₃ catalysts for H₂ production from steam reforming of methanol (SRM) has been reported. The results show that the nanostructured Cu/ZnO/Al₂O₃ catalyst obtained by a novel gel-coprecipitation of oxalate precursors has a high specific surface area and high component dispersion, exhibiting much higher activity in the SRM reaction as compared to the catalysts prepared by conventional coprecipitation techniques. It is suggested that the superior catalytic performance of the oxalate gel-coprecipitation-derived Cu/ZnO/Al₂O₃ catalyst could be attributed to the generation of “catalytically active” copper material with a much higher metallic copper specific surface as well as a stronger Cu–Zn interaction due to an easier incorporation of zinc species into CuC₂O₄ · x H₂O precursors as a consequence of isomorphous substitution between copper and zinc in the oxalate gel-precursors.     

CO removal from reformed fuel over Cu/ZnO/Al2O3 catalysts prepared by impregnation and coprecipitation methods

A composition of Cu/ZnO/Al₂O₃ catalysts prepared by the impregnation method was optimized for water gas shift reaction (WGSR) coupled with CO oxidation in the reformed gas. The optimum composition of the impregnated catalyst for high WGSR activity was 5 wt.% Cu/5 wt.% ZnO/Al₂O₃. The optimum loading amounts of Cu and ZnO in the impregnated catalyst were smaller than those in the coprecipitated catalyst. Its catalytic activity above 200 °C was comparable to that of the conventional coprecipitated Cu/ZnO/Al₂O₃ catalyst. However, the activity of the impregnated Cu/ZnO/Al₂O₃ catalysts was significantly lowered at 150 °C, whereas no deactivation was observed for the coprecipitated catalyst at the same temperature. It was found that deactivation occurred over impregnated catalysts with H₂O and/or O₂ in the reaction gas; it prevented CO adsorption on the surface.     

Steam reforming of methanol over Cu/ZnO/Al2O3 modified with hydrotalcites

Dilution of a commercial Cu/ZnO/Al₂O₃ (CZA) catalyst by well-crystallized MgAl hydrotalcite nitrate (HTNO₃) and chloride (HTCl) resulted in the formation of the modified samples CZA–HTN and CZA–HTCl, respectively. The samples were characterized by N₂ sorption and XRD measurements. The structures of the CZA–HT materials proved to be more compact than those of the pristine clays. The modified samples were investigated as catalysts for the steam reforming of methanol under steady state conditions. The catalytic activity and the long-term stability of CZA–HT were found to depend strongly on the nature of the interlamellar anion of HT. CZA–HTN exhibited a marked catalytic activity and an enhanced thermal stability. It was pointed out that dilution with HTNO₃ improved the catalytic performance of CZA by increasing the methanol conversion and decreasing the CO production. The moderate increase in the methanol conversion for CZA–HTN during time-on-stream was attributed to partial delamination of the HT structure under SRM conditions. The application of an enhanced H₂O:MeOH ratio of 1.3 for CZA–HTN was found to decrease both the methanol conversion and the CO formation to an appreciable extent.     

A novel low-temperature methanol synthesis method from CO/H2/CO2 based on the synergistic effect between solid catalyst and homogeneous catalyst

The activity of a binary catalyst in alcoholic solvents for methanol synthesis from CO/H₂/CO₂ at low temperature was investigated in a concurrent synthesis course. Experiment results showed that the combination of homogeneous potassium formate catalyst and solid copper–magnesia catalyst enhanced the conversion of CO₂-containing syngas to methanol at temperature of 423–443 K and pressure of 3–5 MPa. Under a contact time of 100 g h/mol, the maximum conversion of total carbon approached the reaction equilibrium and the selectivity of methanol was 99%. A reaction pathway involving esterification and hydrogenolysis of esters was postulated based on the integrative and separate activity tests, along with the structural characterization of the catalysts. Both potassium formate for the esterification as well as Cu/MgO for the hydrogenolysis were found to be crucial to this homogeneous and heterogeneous synergistically catalytic system. CO and H₂ were involved in the recycling of potassium formate.     

An in situ high pressure FT-IR study of CO2/H2 interactions with model ZnO/SiO2, Cu/SiO2 and Cu/ZnO/SiO2 methanol synthesis catalysts

In situ FT-IR spectroscopy allows the methanol synthesis reaction to be investigated under actual industrial conditions of 503 K and 10 MPa. On Cu/SiO₂ catalyst formate species were initially formed which were subsequently hydrogenated to methanol. During the reaction a steady state concentration of formate species persisted on the copper. Additionally, a small quantity of gaseous methane was produced. In contrast, the reaction of CO₂ and H₂ on ZnO/SiO₂ catalyst only resulted in the formation of zinc formate species: no methanol was detected. The interaction of CO₂ and H₂ with Cu/ZnO/SiO₂ catalyst gave formate species on both copper and zinc oxide. Methanol was again formed by the hydrogenation of copper formate species. Steady-state concentrations of copper formate existed under actual industrial reaction conditions, and copper formate is the pivotal intermediate for methanol synthesis. Collation of these results with previous data on copper-based methanol synthesis catalysts allowed the formulation of a reaction mechanism.     

Cu/Zn比对CuO/ZnO/ZrO_2催化CO_2加氢合成甲醇性能的影响

研究了不同Cu/Zn摩尔比对CO2加氢合成甲醇催化性能的影响。采用草酸凝胶共沉淀法制备了一系列不同Cu/Zn摩尔比的Cu O/Zn O/Zr O2催化剂,考察不同温度及Cu/Zn摩尔比对催化性能的影响,并结合X射线衍射(XRD)、N2物理吸附、程序升温还原(H2-TPR)和程序升温脱附(H2/CO2-TPD)技术对催化剂的结构和性质进行表征。结果表明:适宜的Cu/Zn摩尔比可以提高催化剂的反应性能。在513 K,2.0 MPa,n(H2)/n(CO2)=3/1和GHSV=4 800 h-1反应条件下,当R(Cu/Zn)=4时,Cu O/Zn O/Zr O2催化剂反应性能最好,CO2转化率高达17.8%,甲醇选择性高达67.8%。     

Catalytic synthesis of methanethiol from methanol and carbon disulfide over KW/Al2O3 catalysts

A series of KW/γ-Al₂O₃ catalysts with varying K/W mole ratio were prepared for the synthesis of methanethiol from carbon disulfide and methanol, and characterized by N₂ adsorption–desorption, XRD and NH₃/CO₂-TPD techniques. Experimental results showed that the acidic and basic property of the catalyst plays a key role on the catalytic performance. It is shown that the conversion of CH₃OH is chiefly related to the acid sites, while the base sites of catalysts are favorable for the selectivity toward CH₃SH and hydrocarbons, but the strong base sites will restrain the selectivity toward CH₃SH. When the K/W mole ratio is K/W = 2/1 and the reaction temperature is at 603 K, the conversion of CH₃OH and the selectivity toward CH₃SH are 98.3 and 56.2%, respectively.     

Active sites in Cu/ZnO/ZrO2 catalysts for methanol synthesis from CO/H2

Among various Cu/ZnO/ZrO₂ catalysts with the Cu/Zn ratio of 3/7, the one with 15 wt.% of ZrO₂ obtains the best activity for methanol synthesis by hydrogenation of CO. The TPR, TPO and XPS analyses reveal that a new copper oxide phase is formed in the calcined Cu/ZnO/ZrO₂ catalysts by the dissolution of zirconium ions in copper oxide. In addition, the Cu/ZnO/ZrO₂ catalyst with 15 wt.% of ZrO₂ turns out to contain the largest amount of the new copper oxide phase. When the Cu/ZnO/ZrO₂ catalysts is reduced, the Cu²⁺ species present in the ZrO₂ lattice is transformed to Cu⁺ species. This leads to the speculation that the addition of ZrO₂ to Cu/ZnO catalysts gives rise to the formation of Cu⁺ species, which is related to the methanol synthesis activity of Cu/ZnO/ZrO₂ catalyst in addition to Cu metal particles. Consequently, the ratio of Cu⁺/Cu⁰ is an important factor for the specific activity of Cu/ZnO/ZrO₂ catalyst for methanol synthesis.     

The Partial Oxidation of CH3OH to CO2 and H2 Over a Cu/ZnO/Al2O3 Catalyst

The partial oxidation of CH₃OH to CO₂ and H₂ over a Cu/ZnO/Al₂O₃ catalyst has been studied by temperature-programmed oxidation (TPO) using N₂O and O₂ as the oxidant. Post-reaction analysis of the adsorbate composition of the surface of the catalyst was determined by temperature-programmed desorption (TPD). The temperature dependence of the composition of the mixture of products formed by TPO was shown to depend critically on the partial pressure of the oxidant, with the highest partial pressure of oxygen used (10% O₂ in He, 101 kPa—the CH₃OH partial pressure was 17% throughout), producing marked non-Arrhenius fluctuations on temperature programming. Unsurprisingly, therefore, the adsorbate composition of the catalyst revealed by post-reaction TPD was also found to be determined by the partial pressure of the oxidant. Using high partial pressures of oxidant (5% and 10% O₂ in He, 101 kPa), the only adsorbate detected was the bidentate formate species adsorbed on Cu. Lowering the oxygen partial pressure to 2% in He (101 kPa) revealed a catalyst surface on which the bidentate formate on Cu was the dominant intermediate with the formate on Al₂O₃ also being present. A further lowering of the partial pressure of the oxidant, obtained by using N₂O as the oxidant (2% N₂O in He, 101 kPa), resulted in a surface on which the formate adsorbed on ZnO was the dominant adsorbate with only a small coverage of the Cu by the bidentate formate.     

A Study of the Activated Decomposition of CO2 on the Cu Component of a Cu/ZnO/Al2O3 Catalyst

The decomposition of CO₂ over the Cu component of two ZnO/Al₂O₃ supported Cu catalysts, having different Cu areas, has been studied over the temperature range 393–513 K. The time dependence of the evolution of CO from a CO₂/He stream (10% CO₂, 101 kPa) which was dosed continuously over the catalyst showed two peak maxima, the first of which moved to shorter times on raising the temperature. The activation energy for the decomposition of CO₂ on the ZnO/Al₂O₃ supported polycrystalline copper was obtained from a plot of the logarithm of the time to the peak maximum of the first peak against the reciprocal of the dosing temperature. The value so obtained was 83±10 kJ mol^-1 (catalyst A) and 86±10 kJ mol^-1 (catalyst B) for fresh catalysts reduced in H₂ at 513 K. This value fell to 49 ±4 kJ mol^-1 (catalyst A) and 55±5 kJ mol^-1 (catalyst B) after CO reduction at 473 K of the Cu which had been oxidised by the decomposition of the CO₂. This lowering of the activation energy for the second CO₂ decomposition is considered to be due to the original morphology of the Cu not being restored by reduction in CO after the oxygen-driven reconstruction of the Cu deriving from the decomposition of the CO₂.     

The origin of the mediocre methanol selectivity of Cu/ZnO-based catalysts for methanol synthesis from CO2 hydrogenation

Cu/ZnO-based catalysts have been extensively and intensively studied for CO₂ hydrogenation to methanol due to their relatively superior catalytic performance. However, the mediocre methanol selectivity over Cu/ZnO-based catalysts has not been disclosed mainly because the predominant by-product CO formation activity fails to arouse any attention, significantly deterring the further catalyst optimization. The ZnOx-Cu nanoparticles (NP)-ZnO interface, derived from strong metal-support interactions (SMSI), has been recognized to be more active for methanol formation compared with the classical direct contact Cu-ZnO interface. In order to disclose the origin of the mediocre methanol selectivity, these two types of Cu-ZnO interfaces have been designed and constructed through carefully manipulating the synthesis and heat pre-treatment conditions of the powder model catalysts. Then, methanol and CO formation behaviors over these two interfaces have been explored thoroughly in actual reaction conditions. Finally, the origin of the mediocre methanol selectivity over Cu/ZnO-based catalysts has been proposed. This work provides unique insights for designing efficient Cu/ZnO-based catalysts with high methanol selectivity and yield and puts forward an effective strategy to investigate the catalytic behaviors over different interfaces in actual reaction conditions.     

In situ IR studies on the mechanism of methanol synthesis from CO/H2 and CO2/H2 over Cu-ZnO-Al2O3 catalyst

Methanol synthesis from CO/H₂ and CO₂/H₂ was carried out at atmospheric pressure over Cu/ZnO/Al₂O₃ catalyst. The formation and variation of surface species were recorded by in situ FT-IR spectroscopy. The result revealed that both CO and CO₂ can serve as the primary carbon source for methanol synthesis. For CO/H₂ feed gas, only HCOO-Zn was detected; however, for CO₂/H₂, both HCOO-Zn and HCOO-Cu were observed, and without CH₃O-Cu. HCOO-Zn was the key intermediate. A scheme of methanol synthesis and reverse water-gas shift (RGWS) reaction was proposed.