Formaldehyde and urea removal in a denitrifying granular sludge blanket reactor

Simultaneous formaldehyde biodegradation, urea hydrolysis and denitrification in anoxic batch assays and in a continuous laboratory anoxic reactor were investigated. In batch assays, the initial formaldehyde biodegradation rate was around 0.7 g CH(2)Og VSS(-1)d(-1) and independent of the urea concentration (90- 370 mg N-NH(2)CONH(2)l(-1)). Urea was completely hydrolyzed to ammonium in the presence of 430 mg l(-1) formaldehyde and complete denitrification took place in all cases (125 mg N-NO(-)(3)l(-1)). Formaldehyde removal efficiencies above 99.5% were obtained in a lab-scale denitrifying upflow sludge blanket reactor at organic loading rates between 0.37 and 2.96 kg CODm(-3)d(-1) (625-5000 mg CH(2)Ol(-1)). The urea loading rate was increased from 0.06 to 0.44 kg Nm(-3)d(-1) (100-800 mg N-NH(2)CONH(2)l(-1)) and hydrolysis to ammonium was around 77.5% at all loading rates. The denitrification process was always almost complete (100-800 mg N-NO(3)(-)l(-1)), due to the high COD/N ratio of 6.7 in the influent. A minimum value of 3.5 was found to be required for full denitrification. The composition of the biogas indicated that denitrification and methanogenesis occurred simultaneously in the same unit. A good granulation of the sludge was observed.     

Simultaneous urea hydrolysis, formaldehyde removal and denitrification in a multifed upflow filter under anoxic and anaerobic conditions

A multifed upflow filter (MUF), working under anoxic or anaerobic conditions, coupled with an aerobic biofilm airlift suspension (BAS) reactor was operated in order to treat a wastewater with high formaldehyde (up to 1.5 g L-1) and urea (up to 0.46 g L-1) concentrations. In the MUF, formaldehyde removal, denitrification and urea hydrolysis took place simultaneously. The MUF was operated at 37 degrees C, at a hydraulic retention time (HRT) ranging from 1 to 0.3 d. An organic loading rate (OLR) of 0.5 kg-formaldehyde m-3 d-1 was efficiently eliminated during anaerobic operation and transformed into methane, while a much higher OLR (up to 2 kg-formaldehyde m-3 d-1) was oxidised under anoxic conditions by the nitrite or nitrate from the nitrifying airlift. However, only 80% of urea was hydrolysed to ammonia in an anoxic environment while complete conversion occurred under anaerobic conditions. Moreover, formaldehyde concentrations higher than 50 mg L-1 provoked a loss of efficiency of urea hydrolysis, decreasing to 10% at formaldehyde concentrations above 300 mg L-1. Methane production rate during the anaerobic stage was adversely affected by accumulations of formaldehyde in the reactor causing lower formaldehyde removal efficiency. However, denitrification proceeded properly even at a formaldehyde concentration of 700 mg L-1 in the reactor, although nitrous oxide appears in the off-gas. The COD/N ratios required for complete nitrite and nitrate denitrification with formaldehyde were estimated at 2.1 and 3.5 kg-COD/kg-N, respectively.     

Phenol biodegradation and its effect on the nitrification process

Phenol biodegradation under aerobic conditions and its effect on the nitrification process were studied, first in batch assays and then in an activated sludge reactor. In batch assays, phenol was completely biodegraded at concentrations ranging from 100 to 2500 mg l(-1). Phenol was inhibitory to the nitrification process, showing more inhibition at higher initial phenol concentrations. At initial phenol concentrations above 1000 mg l(-1), the level of nitrification decreased. In the activated sludge reactor, the applied ammonium loading rate was maintained at 140 mg N-NH(4)(+)l(-1)d(-1) (350 mg N-NH(4)(+)l(-1)) during the operation time. However, the applied organic loading rate was increased stepwise from 30 to 2700 mg COD l(-1)d(-1) by increasing the phenol concentration from 35 up to 2800 mg l(-1). High phenol removal efficiencies, above 99.9%, were maintained at all the applied organic loading rates. Ammonium removal was also very high during the operation period, around 99.8%, indicating that there was no inhibition of nitrification by phenol.     

Biological nitrogen removal of high-strength ammonium industrial wastewater with two-sludge system

The biological nitrogen removal (BNR) process is the most common method for removing low quantities of ammonium from wastewater, but this is not the usual treatment for high-strength ammonium wastewater. The capacity to biologically remove the nitrogen content of a real industrial wastewater with a concentration of 5000 g N-NH(4)(+) L(-1) is demonstrated in this work. The experimental system used is based on a two-sludge system, with a nitrifying activated sludge and a denitrifying activated sludge. This system treated real industrial wastewater for 450 days, and during this period, it showed the capacity for oxidizing all the ammonium at average nitrification rates between 0.11 and 0.18 g N-NH(4)(+)g VSS(-1)d(-1). Two key process parameters were evaluated: the maximum nitrification rate (MNR) and the maximum denitrification rate (MDR). MNR was determined in continuous operation at three different temperatures: 15 degrees C, 20 degrees C and 25 degrees C, obtaining values of 0.10, 0.21 and 0.37 g N-NH(4)(+) g VSS(-1)d(-1), respectively. Complete denitrification was achieved using two different industrial carbon sources, one containing mainly ethanol and the other one methanol. The MDR reached with ethanol (0.64 g N-NO(x)(-) g VSS(-1)d(-1)) was about 6 times higher than the MDR reached with methanol (0.11g N-NO(x)(-)g VSS(-1)d(-1)).     

Biodegradation and effect of formaldehyde and phenol on the denitrification process

Formaldehyde and phenol biodegradation during the denitrification process was studied at lab-scale, first in anoxic batch assays and then in a continuous anoxic reactor. The biodegradation of formaldehyde (260 mgl(-1)) as single carbon source and at phenol concentrations ranging from 30 to 580 mgl(-1) was investigated in batch assays, obtaining an initial biodegradation rate around 0.5g CH(2)OgVSS(-1)d(-1). With regard to phenol, its complete biodegradation was only observed at initial concentrations of 30 and 180 mgl(-1). The denitrification process was inhibited at phenol concentrations higher than 360 mgl(-1). Studies were also done using a continuous anoxic upflow sludge blanket reactor in which formaldehyde removal efficiencies above 99.5% were obtained at all the applied formaldehyde loading rates, between 0.89 and 0.14g COD (CH(2)O)l(-1)d(-1). The phenol loading rate was increased from 0.03 to 1.3g COD (C(6)H(6)O)l(-1)d(-1). Phenol removal efficiencies above 90.6% were obtained at phenol concentrations in the influent between 27 and 755 mgl(-1). However, when the phenol concentration was increased to 1010 mgl(-1), its removal efficiency decreased. Denitrification percentages around 98.4% were obtained with phenol concentrations in the influent up to 755 mgl(-1). After increasing phenol concentration to 1010 mgl(-1), the denitrification percentage decreased because of the inhibition caused by phenol.     

Nitrification in saline wastewater with high ammonia concentration in an activated sludge unit

A nitrifying activated sludge reactor fed with a high salinity medium was operated efficiently at ammonia loading rates between 1 and 4 g NH4+ -N l(-1) d(-1). The system became completely inefficient at inlet salt concentrations higher than 525 mM due to the mixed inhibition effect of salts and ammonia. The final product was mainly nitrate although dissolved oxygen limitations caused sporadic ammonia and nitrite accumulations. Specific nitrifying activity decreased due to the saline effect. A set of activity tests showed that in the continuous reactor non-adapted biomass is rather more sensitive than biomass to the saline effect. Physical properties of biomass in the reactor (sludge volumetric index and zone settling velocity) were not affected by the saline concentration, a biomass concentration of 20 gVSS l(-1) was achieved.     

Simultaneous nitrification and p-cresol oxidation in a nitrifying sequencing batch reactor

The tolerance, kinetic behavior and oxidizing ability of a nitrifying sludge exposed to different initial concentrations of p-cresol (25-150mg/l) were evaluated in a sequencing batch reactor (SBR) fed with 200mg NH(4)(+)-N/ld. The nitrifying SBR operated up to 300mg/ld of p-cresol, achieving simultaneously the complete ammonium oxidation to nitrate and the total consumption of p-cresol and its transitory intermediates from the culture. p-Cresol induced a significant decrease in the values for specific rates of ammonium consumption, showing that the ammonium oxidation pathway was mainly inhibited. After 7 months of operation in SBR, the specific rates of NH(4)(+)-N oxidation, NO(3)(-)-N formation, and total organic carbon consumption were 0.6g NH(4)(+)-N/g microbial protein-Nh, 0.3g NO(3)(-)-N/g microbial protein-Nh, and 0.24g total organic carbon/g microbial protein h, respectively. The microbial growth rate was always low (maximum value of 12.2+/-0.4mg protein-N/ld) and settleability of the sludge was good with sludge volume index values lower than 21ml/g. The oxidation of p-cresol and its intermediates was carried out faster throughout the cycles and nitrification inhibition decreased with the number of cycles.     

Ozonation reduces sludge production and improves denitrification

The effectiveness of partial ozonation of return activated sludge for enhancing denitrification and waste sludge minimization were examined. A pair of nitrifying sequencing batch reactors was operated in either aerobic or alternating anoxic/aerobic conditions, with one control and one ozonated reactor in each set. The amount of solids produced decreased with the ozone dose. Biomass in the anoxic/aerobic reactor was easier to destroy (up to 25% of the initial excess sludge) than in the aerobic (10%) one, generating approximately twice as much soluble COD by cell lysis. Denitrification rate improved up to 60% due to additional carbon released by ozonation. Nitrification rates deteriorated much more in the aerobic than in the alternating reactor, possibly as a result of direct destruction of nitrifying autotrophs as well as competition created by growth of heterotrophs receiving the additional COD. Overall, ozonation provided the expected benefits in denitrification and had less impact on nitrification in the alternating reactors.     

Chalk as the carrier for nitrifying biofilm in a fluidized bed reactor

A fluidized bed reactor for nitrification with chalk as the biomass carrier and the sole buffer agent was studied. Chalk dissolution in the reactor was found to follow the stoichiometric ratio of 1 mole of CaCO3 dissolved for each mole of NH4+ oxidized. Three batches of chalk, each one having a different dissolution rate, were used to replace the dissolved chalk. The three dissolution rates resulted in three different steady state pH levels in the reactor (4.7-6.6) and nitrification rates. Nitrification was found to be limited by either the chalk dissolution rate or dissolved oxygen concentration depending on the type of chalk used. A maximal nitrification rate of 1.44 g NH4(+)-N/l reactor.d was observed. The average cell yield was 0.1 g cells/g N oxidized, similar to the cell yield during reactor start-up when the pH was 7. The specific ammonium oxidation rates varied between 0.08 and 0.15 mg NH4(+)-N oxidized/mg protein.h, values which are in the reported range for nitrification at pH 7 to 8. Oxygen update rate (OUR) results indicated that the major mechanism responsible for the high nitrification rate observed in the reactor operating at low pH seems to be the favorable microenvironment provided by the chalk.     

The effect of CO2 concentration on a nitrifying chalk reactor

The effect of CO2 concentration on nitrification rate was studied in a fluidized bed reactor using chalk (solid calcium carbonate) as the biomass carrier and buffering agent. Using one chalk type and uniform particle size, carbon dioxide was found to limit the nitrification rate in the reactor at concentrations up to 0.3 mmol l(-1). At this concentration the nitrification rate was about 2.5-2.7g NH4+-Nl reactor(-1) d(-1). The pH established in the reactor varied between 4.5 and 5.5, remarkably with lower pH obtained remarked at higher nitrification rates. Kinetic parameters for nitrification rate with CO2 as the rate limiting substrate were determined: a Michaelis-Menten constant, Km, of 0.013 mmol l(-1) CO2 and a maximum ammonium oxidation rate of 2.33g NH4+-Nl reactor(-1) d(-1).     

Evaluation of the impact of bioaugmentation and biostimulation by in situ hybridization and microelectrode

Three rotating disk biofilm reactors were operated to evaluate whether bioaugmentation and biostimulation can be used to improve the start-up of microbial nitrification. The first reactor was bioaugmented during start-up period with an enrichment culture of nitrifying bacteria, the second reactor received a synthetic medium containing NH(4)(+) and NO(2)(-) to facilitate concomitant proliferation of ammonia- and nitrite-oxidizing bacteria, and the third reactor was used as a control. To evaluate the effectiveness of bioaugmentation and biostimulation approaches, time-dependent developments of nitrifying bacterial community and in situ nitrifying activity in biofilms were monitored by fluorescence in situ hybridization (FISH) technique and microelectrode measurements of NH(4)(+), NO(2)(-), NO(3)(-), and O(2). In situ hybridization results revealed that addition of the enrichment culture of nitrifying bacteria significantly facilitated development of dense nitrifying bacterial populations in the biofilm shortly after, which led to a rapid start-up and enhancement of in situ nitrification activity. The inoculated bacteria could proliferate and/or survive in the biofilm. In addition, the addition of nitrifying bacteria increased the abundance of nitrifying bacteria in the surface of the biofilm, resulting in the higher nitrification rate. On the other hand, the addition of 2.1mM NO(2)(-) did not stimulate the growth of nitrite-oxidizing bacteria and did inhibit the proliferation of ammonia-oxidizing bacteria instead. Thus, the start-up of NO(2)(-) oxidation was unchanged, and the start-up of NH(4)(+) oxidation was delayed. In all the three biofilm reactors, data sets of time series analyses on population dynamics of nitrifying bacteria determined by FISH, in situ nitrifying activities determined by microelectrode measurements, and the reactor performances revealed an approximate agreement between the appearance of nitrifying bacteria and the initiation of nitrification activity, suggesting that the combination of these techniques was a very powerful monitoring tool to evaluate the effectiveness of bioaugmentation and biostimulation strategies.     

Granulation in high-load denitrifying upflow sludge bed (USB) pulsed reactors

In this work, the effect of the application of a pulse system to anoxic upflow sludge bed (USB) denitrifying reactors for enhancing sludge granulation was studied. In all, three 0.8 L reactors (two operated with flow pulsation, P1 with effluent recycling and P2 without recycling, and one without pulsation and effluent recycling, no pulsation (NP)) were fed with a mixture of NaNO3 and glucose and inoculated with methanogenic granular sludge. The organic loading rate (OLR) and the nitrogen loading rate (NLR) were progressively increased and, at the end of the experiment, extremely high values were obtained (67.5 kgCOD/m3d and 11.25 kgN-NO3-/m3 d). Ammonia and nitrite accumulation in reactor NP were important in the maturation stage, decreasing the denitrification efficiency to 90%, while in reactor P1 only low nitrite values were obtained in the last few days of the experiment. In reactor P2, nitrogen removal was 100% most of the time. Several operational problems (flotation and the subsequent wash out of biomass) appeared in the NP reactor when working at high denitrifying loading rates, while in reactors P1 and P2 there were no notable problems, mainly due to the good characteristics of the sludge developed and the efficient degasification produced by the pulsing flow. The sludge formed in the NP reactor presented a flocculent structure and a total disintegration of the initial methanogenic granules occurred, while a small-sized granular biomass with a high specific density was developed in the pulsed reactors due to the shear stress produced.     

Activated sludge operational regime has significant impact on the type of nitrifying community and its nitrification rates

A nitrifying sequencing batch reactor, operated under alternating anoxic/aerobic conditions achieved twice the nitrification rates of its strictly aerobic counterpart. Microbial populations in both reactors were examined with fluorescent in situ hybridization (FISH) and kinetic batch studies to determine the effects of ammonium, nitrite, and oxygen. FISH revealed a dominance of rapid nitrifiers like Nitrosomonas and Nitrobacter (79.5% of the nitrifying population) in the alternating reactor, compared with the dominance of slower nitrifiers like Nitrosospira and Nitrospira (78.2%) in the strictly aerobic reactor. Nitrifiers in the aerobic reactor operated at maximum rates and were negatively affected by ammonium or nitrite, whereas nitrifying rates in the alternating reactor were proportional to ammonium or nitrite concentrations. The alternating conditions were more favorable because they selected for faster nitrifiers due to their oxidation, growth, and decay rates. The findings are of importance to the design engineers, as the reactors are typically designed based on nitrifiers' growth rate determined in strictly aerobic conditions.     

DEAMOX--new biological nitrogen removal process based on anaerobic ammonia oxidation coupled to sulphide-driven conversion of nitrate into nitrite

This paper reports about the successful laboratory testing of a new nitrogen removal process called DEAMOX (DEnitrifying AMmonium OXidation) for treatment of typical strong nitrogenous wastewater such as baker's yeast effluent. The concept of this process combines the recently discovered anammox (anaerobic ammonium oxidation) reaction with autotrophic denitrifying conditions using sulphide as an electron donor for the production of nitrite from nitrate within an anaerobic biofilm. To generate sulphide and ammonia, a Upflow Anaerobic Sludge Bed (UASB) reactor was used as a pre-treatment step. The UASB effluent was split and partially fed to a nitrifying reactor (to generate nitrate) and the remaining part was directly fed to the DEAMOX reactor where this stream was mixed with the nitrified effluent. Stable process performance and volumetric nitrogen loading rates of the DEAMOX reactor well above 1000 mgN/l/d with total nitrogen removal efficiencies of around 90% were obtained after long-term (410 days) optimisation of the process. Important prerequisites for this performance are appropriate influent ratios of the key species fed to the DEAMOX reactor, namely influent N-NO(x)/N-NH(4) ratios >1.2 (stoichiometry of the anammox reaction) and influent S-H(2)S/N-NO(3) ratios >0.57 mgS/mgN (stoichiometry of the sulphide-driven denitrification of nitrate to nitrite). The paper further describes some characteristics of the DEAMOX sludge as well as the preliminary results of its microbiological characterisation.     

Characterization of nitrifying granules produced in an aerobic upflow fluidized bed reactor

Since nitrification is the rate-determining step in the biological nitrogen removal from wastewater, many research studies have been conducted on the immobilization of nitrifying bacteria. In this research, granulation of nitrifying bacteria in an aerobic upflow fluidized bed (AUFB) reactor in a nitrification process for inorganic wastewater containing 500 g/m³ of NH₄⁺-N was investigated. It was observed that spherical, pseudocubic and elliptical granules with a diameter of 346 μm were produced at the bottom of the reactor after 300 days. Denaturing gradient gel electrophoresis analysis revealed that Nitrosomonas-like bacteria were the dominant ammonia-oxidizing species in the granules. Many colonies of Nitrosomonas-like bacteria were found in the outer part of the granules based on the spatial distribution analysis by fluorescence in situ hybridization. By stepwise reduction of the hydraulic retention time, the ammonia removal rate of the AUFB reactor containing these nitrifying granules finally reached 1.5 kg-N/m³/day. Results suggested that the use of granules realizes the retention of a large amount of nitrifying bacteria in the reactor, which guarantees a highly efficient nitrification.     

A quantitative measure of nitrifying bacterial growth

Nitrifying bacteria convert ammonia (NH3) to nitrate (NO3-) in a nitrification reaction. Methods to quantitatively separate the growth rate of these important bacterial populations from that of the dominant heterotrophic bacteria are important to our understanding of the nitrification process. The changing concentration of ammonia is often used as an indirect measure of nitrification but ammonification processes generate ammonia and confound this approach while heterotrophs remove nitrate via denitrification. Molecular probe methods can tell us what proportion of the microbial community is nitrifying bacteria but not their growth rate. The technique proposed here was able to quantify the growth rate of the nitrifying bacterial populations amidst complex ecological processes. The method incubates [methyl-3H] thymidine with water samples in the presence and absence of an inhibitor of nitrification-thiourea. The radioactively labeled DNA in the growing bacteria was extracted. The rate of incorporation of the label into the dividing bacterial DNA was used to determine bacterial growth rate. Total bacterial community growth rates in full-scale and pilot-scale fixed-film nitrifying reactors and an activated sludge reactor were 2.1 x 10(8), 4.1 x 10(8) and 0.4 x 10(8)cell ml(-1)d(-1), respectively; the growth rate of autotrophic-nitrifying bacteria was 0.7 x 10(8), 2.6 x 10(8) and 0.01 x 10(8)cell ml(-1)d(-1), respectively. Autotrophic-nitrifying bacteria contributed 30% and 60% of the total bacterial community growth rate in the nitrifying reactors whereas only 2% was observed in the activated sludge reactor that was not designed to nitrify. The rates of ammonia loss from the nitrifying reactors corresponded to the rate of growth of the nitrifying bacteria. This method has the potential to more often identify factors that enhance or limit nitrifying processes in both engineered and natural aquatic environments.     

Bio-augmentation by nitrification with return sludge

Bio-augmentation can be used to obtain nitrification in activated sludge processes that operate at sub-optimal solid retention times. In this study, we evaluated the potential of augmenting the endogenous nitrifying bacteria, by implementing a nitrification reactor in the sludge return line. This reactor can be fed with an internal N-rich flow (e.g. effluent from the sludge treatment) or with an external ammonium source. A mathematical model based on ASM1 was developed and used to evaluate the potential of this technique. The bio-augmentation studied here aimed to enhance the nitrification process of highly loaded activated sludge systems. A calibrated simulation model of a high loaded wastewater treatment plant in The Netherlands was used for this study. A side stream process (the named BABE process) was included in the simulation. This process was fed with the ammonia-rich water generated by sludge digestion and subsequent thickening by centrifugation (the so-called rejectwater). An external source (artificial) of ammonium was also considered to evaluate the differences between the two origins of ammonium. The results showed that with the augmentation process, high loaded activated sludge systems can achieve nitrification even at low winter temperatures. The best effect is obtained for systems operating at approximately 50% of the minimal SRT without augmentation. The use of an internal ammonia source is more effective than an external source. The results of this study give a quantitative basis for the design of process internal bio-augmentation processes and the effect on the N-removal capacity of the treatment plant.     

The influence of reactor mixing characteristics on the rate of nitrification in the activated sludge process

The effect of longitudinal mixing on nitrification was evaluated in two bench scale activated sludge reactors of equal volume, one approximating complete mixing (∂ = 0.62) and one approximating plug-flow mixing (∂ = 0.07). The onset of nitrification was more rapid under plug-flow conditions and a higher rate constant for nitrification was observed. Both the numbers and species of nitrifying bacteria were the same in both reactors and thus this did not contribute to the observed differences. Lower reaction rates in the complete mix reactor were shown to result from a high concentration of free ammonia in the mixed liquor, which gave rise to inhibition of nitrifying bacteria. Over an extended operating period, the plug flow reactor produced a sludge which demonstrated superior settling properties to that of the complete mix reactor. In addition incidences of sludge bulking were absent, whereas they were a regular feature of the complete mix system.     

A/A/O污水处理工艺脱氮效果模拟及优化

针对武汉某污水处理厂因进水总氮浓度高、碳氮比值低而导致脱氮效果不稳定的问题,基于ASDM模型建立了该污水处理厂A/A/O工艺模型,并利用历史数据对脱氮效果进行了优化模拟。分别对硝化液回流比(0~600%)、好氧段DO(1~6 mg/L)、缺氧段DO(0.005~0.2 mg/L)、温度(16~29℃)等工艺运行参数进行了模拟分析,通过模型模拟筛选出的最优运行参数如下:硝化液回流比为100%,好氧段DO为1 mg/L,污泥回流比为65%,排泥量为550 m3/d,且缺氧段DO浓度越低越有利于脱氮。根据以上结论并结合该污水处理厂实际情况,确定如下优化实施方案:硝化液回流比为300%,好氧段DO为3 mg/L以下,同时关闭硝化液回流点前的曝气头以降低缺氧段DO,并按90kg/d投加碳源(以COD计)。该污水处理厂按照上述方案实际运行2个月,脱氮效果明显提高,出水总氮达标率达到100%。     

浙江某工业废水处理厂升级改造运行效果解析

浙江某工业废水处理厂升级改造,采用AAO—MBBR复合生物膜工艺,在未新增建设用地和扩建池容的基础上,日处理量由3×10⁴m³/d提高至6×10⁴m³/d。改造后实际运行出水COD、TP、NH₃-N和TN浓度分别为(37.7±6.61)、(0.09±0.03)、(0.25±0.14)和(5.87±1.54)mg/L,出水水质稳定达到一级A标准。实际监测表明,在好氧MBBR区存在TN去除现象,约占TN总去除量的10.36%。系统内的优势硝化菌属为硝化螺旋菌属Nitrospira,其在悬浮载体生物膜和活性污泥中的相对丰度分别为8.98%和0.92%,悬浮载体的投加使硝化细菌得到有效富集;反硝化菌在生物膜中的占比为7.94%,为悬浮载体同步硝化反硝化(SND)效果的发生提供了微观保证,提高了TN去除率。